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Related Manuals for Allen-Bradley SC300
Summary of Contents for Allen-Bradley SC300
- Page 1 SC300 Safety Sensor User Manual...
- Page 2 Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.
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Page 3: Table Of Contents
Diagnostics LEDs of the SC300 ........ - Page 4 Dimensional drawing SC300 ........
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Page 5: About This Document
SC300 safety sensor systems. It also addresses people who integrate the SC300 into a machine, initialize its use, or who are in charge of servicing and maintaining the device. -
Page 6: Scope
About This Document Scope This document is an original document. Notes These operating instructions are only applicable to the SC300 safety sensor system with the following entry on the type label in the field Operating Instructions: 10000202762 Ver 00. Abbreviations used... - Page 7 Chapter 1 About This Document The term “dangerous state” The dangerous state (standard term) of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part. In practical operation, there may be a number of different dangerous states: •...
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Page 8: On Safety
On safety This chapter deals with your own safety and the safety of the equipment operators. Please read this chapter carefully before working with the SC300 or with the machine protected by the SC300. Qualified safety personnel The SC300 safety camera system must only be installed, commissioned and serviced by qualified safety personnel. -
Page 9: Correct Use
Chapter 2 On safety The device is a Type 3 ESPE (SC300 safety camera) according to EN 61 4961 and IEC/TR 61 4964 and is therefore allowed for use with controls in Category 3 according to EN ISO 138491. The device is suitable for hazardous point protection (hand protection). -
Page 10: Environmental Protection
• The operating instructions must be made available to the operator of the machine where the SC300 safety camera system is fitted. The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions. -
Page 11: Product Description
Protective field Figure 1 - Operating principle of the SC300 The SC300 safety camera system comprises a camera as well as a reflective tape with which the contour to be monitored is defined. The camera monitors the area bounded by its field of view and the reflective tape –... -
Page 12: Application Examples
Figure 5 - Hazardous point protection with two SC300, placement in opposite two SC300, placement at corner directions The SC300 safety camera system operates correctly as a protective device only if the following conditions are met: • The control of the machine must be electrical. -
Page 13: Restart Interlock
Restart interlock Figure 6 - Outline drawing of the protective operation The SC300 has an internal restart interlock. The dangerous state of the machine () is interrupted on a protective field interruption (), and is not re-enabled ()until the operator presses the reset button. -
Page 14: External Device Monitoring (Edm)
Reset If you activate the restart interlock on the SC300 (internal) and also realize a restart interlock on the machine (external), then each restart interlock gets its own button. -
Page 15: Status Indicators
Chapter 3 Product description Status indicators The light emitting diodes (LEDs) on the SC300 signal its operating status. Status LEDs of the SC300 Status LEDs Internal teach-in “Stop” “Warning” “OK” Figure 7 - Status LEDs of the SC300 Display Color Meaning OSSDs shut down (e.g. - Page 16 Interruption of the protective field in the allocated protective field sector (see Figure 8). A protective field sector represents one quarter of the field of view of the SC300. Teach-in mode (see “Teach-In” on page 40). Warning (see “Fault Diagnosis” on page 45).
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Page 17: Mounting
2:1. • If you require a larger protective field than is possible with a single SC300, you can mount two SC300 in parallel in opposite directions. In this way you can generate two overlapping protective fields (see “Application with two SC300”... -
Page 18: Protective Field Dimensions Allowed At A Resolution Of 24 Mm
Chapter 4 Mounting Protective field dimensions allowed at a resolution of 24 mm The lengths of the sides of a protective field monitored must not be shorter than 0.40 m and not longer than 1.20 m. Longer side of the protective field Shorter side of the protective field Minimum Maximum... -
Page 19: Safety Distance According To Pren Iso 13 855 And En Iso 13 857
Stopping/run-down time of the machine or system (The stopping/run-down time is shown in the machine documentation or must be determined by taking a measurement.) • Response time of the entire protective device (SC300: 20 ms) • Reach or approach speed •... - Page 20 Response time of the SC300 after light path interruption = 20 ms Detection capability (resolution) d of the SC300 = 20 mm Note You will find the values for the response time and the resolution of the SC300 in “Technical specifications” on page 47.
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Page 21: Safety Distance If Osha And Ansi Are Applicable
Stopping/run-down time of the machine or system (The stopping/run-down time is shown in the machine documentation or must be determined by taking a measurement.) • Response time of the entire protective device (SC300: 20 ms) • Reach or approach speed •... -
Page 22: Avoiding Unmonitored Areas
Avoiding unmonitored areas Provide separate protection for unmonitored areas. ATTENTION During the installation of the SC300 safety sensor system, incorrect mounting or mutual interference between several systems may result in areas that are not monitored and through which an operator could reach the hazardous point. - Page 23 Prevent the mutual interference of systems mounted in close ATTENTION proximity. If two SC300 are so arranged that they entirely or partially look at the same reflective tape, the two safety sensors may interfere with each other. This can disrupt the protective function of the system.
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Page 24: Steps For Mounting The Safety Sensor System
During mounting, ensure that safety sensor and reflective tape are aligned correctly. The SC300 accepts a defined lateral tolerance (see “Mounting the reflective tape” on page 24). Take suitable measures to attenuate vibration if the shock requirements are above the values given in the “Data sheet”... -
Page 25: Mounting On A Frame
Chapter 4 Mounting Note You will find other mounting options on the example application at www.rockwellautomation.com. Mounting on a frame Notes Always mount the camera with at least two screws and use the fastening openings on two opposite sides of the housing. ... -
Page 26: Mounting In A Frame
Only the longest contiguous section of the reflective tape is taught-in by the SC300. If there are gaps in the reflection, the safety camera system will ignore the shorter section of the reflective tape. Rockwell Automation Publication 10000202762 Ver 01—December 2014... - Page 27 Remove the protective film on the rear of the reflective tape and apply the tape perpendicular to the camera’s optical axis. The camera will tolerate a small divergence from the optical axis (Figure 17). SC300 Lateral tolerance ±9.2° Permissible...
- Page 28 Chapter 4 Mounting SC300 Lateral tolerance ±9.2° Permissible applications Reflective tape Permissible divergence of the reflective tape [mm] Figure 18 - Permissible divergence of the reflective tape from the optical axis of the camera as a function of the distance at 24 mm resolution (illustration of divergence not to scale)
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Page 29: Electrical Installation
LOW DC. • The SC300 safety camera system meets the interference suppression requirements (EMC) for industrial use (interference suppression class A). When used in residential areas it can cause radio interferences. -
Page 30: System Connection M12 × 8
Rockwell Automation (see “Accessories” section on page 53). System connection M12 × 8 Figure 20 - System connection SC300 The SC300 has a hard-wired connector cable (length: approx. 30 cm) with a cable plug M12 × 8. Color Signal... - Page 31 TEACH/SYNC OSSD1 OSSD2 Figure 22 - Connecting the SC300 with external device monitoring (EDM), with internal restart interlock and with external key-operated pushbutton for teach-in Reset button/restart When using the SC300 with internal restart interlock (see the “Restart interlock”...
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Page 32: Two Sc300 With Synchronization
OSSD2 Figure 23 - Connection of two SC300 with synchronization If two SC300 are so arranged that they entirely or partially look at the same reflective tape, the two cameras may interfere with each other. To guard against this situation occurring, you must synchronize the two cameras. -
Page 33: Connection Diagrams
OSSD 2 0V DC L1 L2 L3 24VDC RESET 0V DC Figure 25 - SC300 safety camera with external teach connected to a GSR SI safety relay module configured for monitored manual restart Rockwell Automation Publication 10000202762 Ver 01—December 2014... - Page 34 The figures are both wired for the same overall functionality. When the light path on the SC300 is clear and the input conditions on the MSR127 or GSR SI are valid, the system is ready for switch on and waits for an input signal/switch on signal.
- Page 35 Test Out LOGIC 0V DC Figure 27 - Two SC300 safety cameras with external teach connected to a GSR DI safety relay module with configured for monitored manual restart Principle of operation When the light path on both SC300 safety cameras are clear and the input conditions on the GSR DI safety relay modules are valid, the system is ready for switch on and waits for an input signal/switch on signal.
- Page 36 Principle of operation When the light path on the SC300 safety camera is clear and the input conditions on the GSR DI safety relay module are valid, the system is ready for switch on and waits for an input signal/switch on signal. The system’s corresponding logic path is enabled by pressing and releasing the related restart switch.
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Page 37: Application Examples
Otherwise un-monitored areas may be produced. Ensure the housing markings on the two cameras are aligned. You must synchronize the two SC300 with each other so that they do not interfere with each other (see page 30). Rockwell Automation Publication 10000202762 Ver 01—December 2014... -
Page 38: Application With Safe Access On Three Sides (Ergonomic Workplace Design)
Protective field 2 × SC300 Figure 31 - Ergonomic workplace design due to the use of two SC300 (view from above) Notes In this application pay special attention to the correct mounting of the reflective tapes as shown in the diagram. The reflective tapes must always be perpendicular to the protective field area. -
Page 39: Application With Automatic Material Transport To The Workstation
Protect the material transport using other measures. ATTENTION The SC300 does not monitor the material transportation with this mounting method. Protect the unmonitored areas on both sides of the material transport using mechanical guards. -
Page 40: Test Notes
Commissioning requires a thorough check by qualified safety ATTENTION personnel. Before you operate a system protected by the SC300 safety sensor system for the first time, make sure that the system is first checked and released by qualified safety personnel. Please read the notes in the “On safety”... -
Page 41: Tests Of The Protective Device By A Specialist Or Authorized Personnel
Check that personnel or body parts can only intrude into the hazardous area through the protective field of the SC300 (e.g. if a mechanical guard has been removed). -
Page 42: Configuration
In the default delivery status, these functions are deactivated. • The SC300 detects the protective field based on the reflective tape. In the default delivery status, the SC300 has no protective field configured. How to teach-in the current configuration and shape of the protective field: ... - Page 43 Table 11 - Starting the teachin process The SC300 now teaches-in the current configuration and shape of the protective field. The process takes approx. 30 seconds. During the teach-in the flashing diagnostics LEDs indicate the configuration detected:...
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Page 44: Internal Restart Interlock
Check the effectiveness of the protective device as described in “Test notes” on page 38. How to deactivate the internal restart interlock: Permanently connect the Reset/restart input to 24V (“Connecting the SC300” on page 28). Switch on the SC300. -
Page 45: Locking The Internal Teach-In Key
Switch on the SC300. Perform a teach-in procedure using the key-operated pushbutton for teach-in. The SC300 locks the internal teach-in key and saves this configuration in the device. Teach-in can now only be performed using the key-operated pushbutton for teach-in. -
Page 46: Care And Maintenance
Care and maintenance The SC300 safety camera system is maintenance-free in operation. The front screen on the SC300 as well as the reflective tape should be cleaned regularly and also cleaned immediately in case of soiling. Do not use aggressive cleaning agents. -
Page 47: Fault Diagnosis
To place the device back in operation: Rectify the cause of the fault following the information given in this chapter. Switch the power supply for the SC300 off and on again (e.g. by unplugging the system plug and reinserting it). - Page 48 Warning operated pushbutton for teach-in. TEACH input Error Disconnect the supply voltage to the SC300 for at least 3 seconds. Error System error If the problem persists, replace the unit.
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Page 49: Technical Specifications
Automation sales office or Allen-Bradley distributor. For SC300 safety camera the following applies: Between two demands for a safety-related reaction from the device, at least 100 internal or external tests must be performed. Table 15 - Data sheet SC300... - Page 50 A fuse rated 2 A maximum, shall be installed in the isolated 24V DC power supply circuit to the device in order to limit the available current. Table 15 - Data sheet SC300 Rockwell Automation Publication 10000202762 Ver 01—December 2014...
- Page 51 30 ms Contactors Permissible dropout time 300 ms Permissible pick-up time 300 ms Table 15 - Data sheet SC300 Applies to the voltage range between U and 0 V. Switching currents 500 mA are allowed briefly (100 ms).
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Page 52: Dimensional Drawings
(0.244) (0.31) 0.27) 6.2 (0.244) 4.6 (0.18) (0.244) 6.2 (0.244) 45° 6.1 (0.24) (0.244) (1.26) (0.35) Cable plug M12 x 8 (0.98) (1.61) 11.9 (0.47) 26.9 (1.06) Figure 34 - Dimensional drawing SC300 Rockwell Automation Publication 10000202762 Ver 01—December 2014... -
Page 53: Dimensional Drawing, Mounting Kit
Chapter 11 Technical specifications Dimensional drawing, mounting kit 442L-ACAMBRK1 (0.16) (0.31) 1 x 45° (0.228) 16.64 30.64 (0.66) (1.21) (0.47) (0.236) 17 (0.67) 0.8 x 45° (0.055) (0.27) Figure 35 - Dimensional drawing, mounting kit Rockwell Automation Publication 10000202762 Ver 01—December 2014... -
Page 54: Ordering Information
Table 16 - Part numbers safety camera systems Ordering example If an SC300 safety camera is to be used in your application with a resolution of 20 mm. Then you must order the following: • SC300 safety camera (Cat. 3, PL d according to EN ISO 138491) 442L-SAFCAM1 •... -
Page 55: Accessories
For resolution of 24 mm, 1 piece with 24 mm 442L-ATRD24MM For resolution of 30 mm, 1 piece with 30 mm 442L-ATRD30MM Mounting kit To mount the SC300 on profile frames, two clamping lugs incl. screws 442L-ACAMBRK1 Power supply Power supply 24V, 100/240V AC, 50 W 7028789... -
Page 56: Annex
Chapter 13 Annex Chapter Annex Checklist for the manufacturer Checklist for the manufacturer/installer for the installation of electro-sensitive protective equipment (ESPE) Details about the points listed below must be present at least during initial commissioning — they are, however, dependent on the respective application, the specifications of which are to be controlled by the manufacturer/installer. -
Page 57: Ec Declaration Of Conformity
Chelmsford, MA 01824 2909 LM Capelle aan den IJssel U.S.A. Netherlands Herewith declare that the Products: SC300 Safety Camera Product identification (brand and Allen-Bradley / GuardMaster 442L-SAFCAM1 catalogue number/part number): Product Safety Function: 442L-SAFCAM1 safety camera is a vision based protection device (VBPD). -
Page 58: List Of Tables
Permissible restart interlock configurations on the SC300 ....... . 11... -
Page 59: Rockwell Automation Publication 10000202762 Ver 01—December
Ergonomic workplace design due to the use of two SC300 ....... - Page 60 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environment-compliance.page Publication 10000202762 Ver 01 December 2014 Copyright ©2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.