Midtronics DSS-7000 Instruction Manual

Midtronics DSS-7000 Instruction Manual

Battery diagnostic service system for testing 6- and 12-volt automotive and 12-volt and 24-volt charging systems
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July 2014
167-000546EN-A
DSS-7000
Battery Diagnostic Service System
For testing 6- and 12-volt automotive and 12-volt and 24-volt charging systems.
INSTRUCTION MANUAL

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Summary of Contents for Midtronics DSS-7000

  • Page 1 July 2014 167-000546EN-A DSS-7000 Battery Diagnostic Service System For testing 6- and 12-volt automotive and 12-volt and 24-volt charging systems. INSTRUCTION MANUAL...
  • Page 3: Table Of Contents

    DSS-7000 Contents Chapter 1: Introduction Chapter 4: Messages Personal Precautions Types Of Messages Symbols Conventions Chapter 5: History Accessories Tool History Description Totals By Test Results Diagnostic Device Totals By Test Type Tablet Controller Totals By Time Interval Test Preparation...
  • Page 4 DSS-7000 Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527 www.midtronics.com...
  • Page 5: Chapter 1: Introduction

    DSS-7000 Chapter 1: Introduction Chapter 1: Introduction Personal Precautions Accessories Risk of explosive gases. A028 DMM Cables Never smoke or allow a spark or flame in the vicinity of a battery. Batteries can produce a highly explosive mix of hydrogen gas and oxygen, even when the battery is not in operation.
  • Page 6: Tablet Controller

    Chapter 1: Introduction DSS-7000 Tablet Controller     Top View  Charger Port: Plug in point for the Diagnostic Device charger.  USB port Front View  RJ45 Connector: For accessory cable connection.  Temperature Sensor: For measuring the ambient tem- ...
  • Page 7: Test Preparation

    DSS-7000 Chapter 1: Introduction Test Preparation If you connect the clamps in the wrong polarity (positive to negative or negative to positive), the tester displays CLAMPS Inspecting the Battery REVERSED! Reconnect the clamps. Before starting the test visually inspect the battery for: To make sure both sides of the clamps are gripping the •...
  • Page 8 Chapter 1: Introduction DSS-7000 Select the Shop Preferences defaults. Tap Continue to ad- If Add WiFi Network was selected, Tap on the button vance to the next screen. next to the desired network and tap Next. Tap Manual Setup to manually enter the Network SSID, Security, and IP Settings.
  • Page 9: User Interface

    DSS-7000 Chapter 1: Introduction User Interface Enter the address and server information the analyzer will use for sending test results via email.    Home Screen Enter the Shop Information including the Store Name,   Street Address, City, State, Zip Code, and Phone #. Tap...
  • Page 10 Chapter 1: Introduction DSS-7000 Functions Battery Test: Tests a battery that is not connect to a vehicle. System Test: Tests the battery, starting and charging systems of a vehicle. The battery must be in the vehicle to perform this test.
  • Page 11: Chapter 2: Functions

    DSS-7000 Chapter 2: Functions Chapter 2: Functions Access all Functions by tapping on FUNCTIONS in the lower Battery Rating Units right corner of the screen. The options under FUNCTIONS are  a series standardized battery tests and functions.  ...
  • Page 12: Battery Test Results

    Chapter 2: Functions DSS-7000 Battery Test Results  POWERSPORT After the test the tester displays one of five battery decisions  GROUP 31 along with the complete results.  COMMERCIAL 4D/8D Tap PRINT to print the test results or EMAIL to email the ...
  • Page 13: Battery Test Results

    DSS-7000 Chapter 2: Functions Battery Test Results Charging System Test Results Tap Print to print the test results or Email to email the results The Charging System Test results are displayed on screens 2 to the customer. To return to the Home Screen, tap Done or and 3.
  • Page 14 Chapter 2: Functions DSS-7000 Test Results - Alternator Decision Action NORMAL The output from the alternator is normal. NO OUTPUT No output detected. Check the belts to ensure the alternator is rotating with the engine running. √ Check all connections to and from the alternator, especially the connection to the battery.
  • Page 15: Chapter 3: Applications (Apps)

    DSS-7000 Chapter 3: Applications (Apps) Chapter 3: Applications (Apps) The options under Applications (Apps) are a series of testing If prompted, enter the battery post type and tap Continue. functions that have been customized for retail or service Battery Post oriented locations.
  • Page 16: Battery Test Results

    Chapter 3: Applications (Apps) DSS-7000 Battery Rating Units Decision Recommended Action  GOOD BATTERY Return the battery to service.  GOOD– Fully charge battery and return to RECHARGE service.  CHARGE & Fully charge the battery and retest.  DIN(A)
  • Page 17 DSS-7000 Chapter 3: Applications (Apps) Test Results - Starter The alternator is not providing enough current OUTPUT to power the system’s electrical loads and Decision Action charge the battery. NORMAL The starter voltage is normal and the √ Check the belts to ensure the alternator is battery is fully charged.
  • Page 18: Battery Return - Vehicle

    Chapter 3: Applications (Apps) DSS-7000 Battery Return - Vehicle If prompted, enter the battery post type and tap Continue. Battery Post Use Battery Return-Vehicle to identify potential issues with the battery or electrical system in vehicles returned for service. ...
  • Page 19: Battery Test Results

    DSS-7000 Chapter 3: Applications (Apps) Battery Rating Units Test Results - Summary  Decision Recommended Action  GOOD BATTERY Return the battery to service.  GOOD– Fully charge battery and return to RECHARGE service.  DIN(A) CHARGE & Fully charge the battery and retest.
  • Page 20 Chapter 3: Applications (Apps) DSS-7000 Test Results - Starter The alternator is not providing enough current OUTPUT to power the system’s electrical loads and Decision Action charge the battery. NORMAL The starter voltage is normal and the √ Check the belts to ensure the alternator is battery is fully charged.
  • Page 21: Battery Replacement

    DSS-7000 Chapter 3: Applications (Apps) Battery Replacement A vehicle confirmation screen is displayed showing the re- cord for the vehicle and battery. If the information is cor- Use the Battery Replacement function to track battery rect, tap Continue. replacements resulting from a Replace Battery decision and test new batteries after installation in a vehicle.
  • Page 22: Battery Test Results

    Chapter 3: Applications (Apps) DSS-7000 Battery Test Results Battery Rating Units  Tap Print to print the test results or Email to email the results to the customer. To return to the Home Screen, tap Done or  System Test to continue with the System Test.
  • Page 23: Charging System Test Results

    DSS-7000 Chapter 3: Applications (Apps) Charging System Test Results Test Results - Alternator The Charging System Test results are displayed on screens 2 Decision Action and 3. Screen 4 displays a summary of the entire System Test. NORMAL The output from the alternator is normal.
  • Page 24: Stock Management

    Chapter 3: Applications (Apps) DSS-7000 Select the symptom or symptoms for the service visit. Test Results - Summary NOTE: When displayed, tap for a more detailed explanation of each symptom/reason. Stock Management Use the Stock Management function to schedule regular Connect the test clamps to the battery and tap Continue.
  • Page 25: Battery Test Results

    DSS-7000 Chapter 3: Applications (Apps) This information is usually printed on the battery label. REPLACE May also mean a poor connection BATTERY * between battery cables and battery. Rating Description Range After disconnecting battery cables, retest battery using Battery Test before...
  • Page 26: Battery Test Results

    Chapter 3: Applications (Apps) DSS-7000 Battery Test Results Battery Rating Units  After the test the tester displays one of five battery decisions along with the complete results.  Tap PRINT to print the test results or EMAIL to email the ...
  • Page 27: Chapter 4: Messages

    DSS-7000 Chapter 4: Messages Chapter 4: Messages The Messages function displays alerts and notifications for upcoming tests and activities. This includes scheduled testing as well as tool software updates and maintenance opportunities. To access the Messages function, tap Messages on the Menu Bar at the top of the Tablet Control screen.
  • Page 28: Chapter 5: History

    Chapter 5: History DSS-7000 Chapter 5: History Totals By Test Type The History function allows access to the tool usage history, a vehicle history based on VIN, and user histories. Displays test totals by test type. To access the History function, tap History on the Menu Bar at...
  • Page 29: Wifi

    DSS-7000 Chapter 6: Settings Chapter 6: Settings Use the Setup options to setup and adjust WiFi, print- Use the onscreen keypad to manually enter the Network er setup and selection, email settings, user informa- SSID, security type, and IP settings.
  • Page 30: Printer Setup (Admin Only)

    Chapter 6: Settings DSS-7000 Printer Setup (Admin Only) Language & Input The Printer Setup function detects and displays a list of Use the Language & Input function to select the default allowed printers available on the connected WiFi network. system language used by the tool. User defaults also include Test Results, Email, and Print languages.
  • Page 31: Auto Brightness

    DSS-7000 Chapter 6: Settings Auto Brightness BMIS Login (Admin Only) Enable and disable Auto Brightness by taping on the check box. Enter and edit BMIS Login and Password information. Log into a BMIS account. Auto Brightness Zone3@yourshop.com Login • • • • • •...
  • Page 32: User Management (Admin Only)

    Chapter 6: Settings DSS-7000 User Management (Admin Only) About Set user type (Admin or Standard), reset registered user Use About to display data about the WiFi connection as wel passwords or delete registered users. as the DSS Controller, Diagnostic Device, and CVG-2 Device software version information.
  • Page 33 PATENTS This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For speci c patent information, contact Midtronics, Inc. at +1 630 323-2800. LIMITED WARRANTY Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of purchase.

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