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Nautel NG1000 Troubleshooting Manual

Weather radio transmitter system
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NG1000 Weather Radio
Transmitter System
Troubleshooting Manual
Document: NG1000-TROUBLESHOOT
Issue:
0.4 2010-10-12
Status:
Preliminary

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Summary of Contents for Nautel NG1000

  • Page 1 NG1000 Weather Radio Transmitter System Troubleshooting Manual Document: NG1000-TROUBLESHOOT Issue: 0.4 2010-10-12 Status: Preliminary...
  • Page 3 The comparisons and other information provided in this document have been prepared in good faith based on publicly available information. The reader is encouraged to consult the respective manufacturer's most recent published data for verification. © Copyright 2010 NAUTEL. All rights reserved.

  • Page 5: Table Of Contents

    NG1000 Troubleshooting Manual Table of contents Contents Release control record About this manual About safety Safety precautions xvii Responding to alarms Corrective maintenance Electrostatic protection Identifying an alarm Power Supply Module Replacement 1-17 +48 V Power Supply Replacement 1-18 Cooling fan replacement...
  • Page 6 NG1000 Troubleshooting Manual Table of contents Bandpass Filter Replacement 1-32 Ac surge protector MOV Replacement 1-33 Parts Lists Parts information Family tree How to locate information about a specific part Column content OEM code to manufacturer’s cross-reference Common abbreviations/acronyms Wiring/connector lists...
  • Page 7 NG1000 Troubleshooting Manual Table of contents List of terms Issue 0.4 2010-10-12 Page vii...
  • Page 8 NG1000 Troubleshooting Manual Table of contents Page viii Issue 0.4 2010-10-12...

  • Page 9: Release Control Record

    NG1000 Troubleshooting Manual Release control record Issue Date Reason 2010-02-01 Initial release of manual 2010-05-19 Incorporated Engineering review comments 2010-06-11 Incorporated Engineering review comments 2010-10-12 Incorporated customer review comments Issue 0.4 2010-10-12 Page ix...

  • Page 10: Issue 0.4 2010

    NG1000 Troubleshooting Manual Page x Issue 0.4 2010-10-12...

  • Page 11: About This Manual

    NG1000 Troubleshooting Manual About this manual This manual provides troubleshooting information for the NG1000 transmitter. It is intended for use by field technicians. This manual allows the troubleshooting technician to diagnose a fault to the system level, using alarm response procedures, parts lists, wiring lists, and electrical schematics.

  • Page 12: Issue 0.4 2010

    The Nautel website provides useful resources to keep you up to date on your NG1000. Nautel User Group (NUG) The website includes a special section that customers can log into in order to access the Nautel customer newsletter, product manuals, frequently asked questions (FAQ), information sheets, and information about field upgrades.
  • Page 13 NG1000 Troubleshooting Manual • To search a document to find keywords, use Find in Acrobat Reader’s Edit menu. • To quickly find a specific section, click the section in the PDF file’s Bookmarks list. When using printed documents: • When navigating between manuals of the documentation suite, note the tabbed module labels (1 through 4) for each manual (see “NG1000 transmitter...
  • Page 14 NG1000 Troubleshooting Manual Page xiv Issue 0.4 2010-10-12...

  • Page 15: About Safety

    NG1000 Troubleshooting Manual About safety All Nautel transmitters are designed to meet the requirements of EN60215, Safety Requirements for Radio Transmitters. The philosophy of EN60215 is that the removal of any cover or panel that can only be opened using a tool is a maintenance activity, and that any person performing a maintenance activity is expected to be trained for that activity.
  • Page 16 NG1000 Troubleshooting Manual Lightning hazards Before opening the transmitter and touching internal parts, remove and solidly ground the antenna connection. WARNING: It is not enough to ground the antenna terminal with the antenna still connected. Even a small impedance in the ground strap will result in lethal voltages during a lightning strike.

  • Page 17: Safety Precautions

    Personnel must be familiar with the transmitter, so that they can avoid physical danger, and be aware of hazards to themselves and the equipment. Nautel offers a number of training courses covering the basic fundamentals of RF systems and transmitters, and the operation and maintenance of the transmitter. For more information about available courses and schedules, go to the Nautel website at http://www.nautel.com/Training.aspx,...
  • Page 18 Operation of safety interlocks (if installed) First aid Nautel does not offer first aid training, since the hazards associated with high voltage and RF energy are not specific to the transmitter. However, the customer should provide first aid training to all per- sonnel who have access to the transmitter site.
  • Page 19 NG1000 Troubleshooting Manual Marking hazards Place warning signs close to any hazardous areas or systems (e.g., the feedline or the antenna system). Make the signs large enough that they cannot be missed. Provide signage in all languages used in the region.
  • Page 20 (and to protect the rest of your site equipment and your personnel). For detailed information about lightning protection, see the Nautel Site Preparation Manual, available from your Nautel sales agent, or online from the Nautel website.
  • Page 21 NG1000 Troubleshooting Manual Earthquake protection If the transmitter site is in a region that experiences any noticeable earthquake activity, take steps to prevent the transmitter from shifting or rocking during an earthquake. Even during minor earthquakes, rocking or movement of the transmitter is likely to damage the feedline connection, and could even cause a catastrophic failure of the ac power feed into the transmitter.
  • Page 22 NG1000 Troubleshooting Manual Page xxii Issue 0.4 2010-10-12...

  • Page 23: Responding To Alarms

    • Electrostatic protection - see page 1-3 • Identifying an alarm - see page 1-4 If none of the procedures and alarms described in this section address your problem, contact Nautel for assistance. See “Technical support” on page Corrective maintenance Corrective maintenance procedures consist of identifying and correcting defects or deficiencies that arise during transmitter operation.
  • Page 24 NG1000 Troubleshooting Manual Responding to alarms be enabled (if one is available). It is recommended that the significance of remote indications, and the appropriate responses, be incorporated into a station's standard operating procedures. Refer to “Identifying an alarm” on page 1-4 to determine the remedial action required for a given fault.

  • Page 25: Electrostatic Protection

    NG1000 Troubleshooting Manual Responding to alarms Electrostatic protection The transmitter's assemblies contain semiconductor devices that are susceptible to damage from electrostatic discharge. The following precautions must be observed when handling an assembly which contains these devices. CAUTION: Electrostatic energy is produced when two insulating materials are rubbed together.

  • Page 26: Identifying An Alarm

    NG1000 Troubleshooting Manual Responding to alarms Identifying an alarm The best way to identify an alarm is by viewing the front panel of the system controller (A1), and in some cases the front panel of the VHF transmitters (A2 and A3).
  • Page 27 NG1000 Troubleshooting Manual Responding to alarms VHF transmitter status LEDs The front panel of each VHF transmitter contains three LEDs that aid in isolating an active fault - TRANSMITTER STATUS , antenna and load (see Figure 1.2). The TRANSMITTER STATUS LED and one of the antenna or load LED will always be on.
  • Page 28 3. If troubleshooting and subsequent replacement of a suspect PWB or module causes the alarm to disappear from the Alarms screen, the alarm has been succesfully cleared. 4. If troubleshooting and subsequent replacement of a suspect PWB or module does not remove the fault condition, contact Nautel. Page 1-6 Issue 0.4 2010-10-12...
  • Page 29 NG1000 Troubleshooting Manual Responding to alarms Table 1.1: Troubleshooting Alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action System Controller Generated Faults AIn1(J11A-11) Fault EXTERNAL This alarm occurs when the analog input applied to the auxiliary analog input 1 (pin 11 on AUX I/O connector A1J11A) is in an alarm sensing condition, based on a threshold defined by the user.
  • Page 30 NG1000 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action Coax Switch Fault EXTERNAL This alarm occurs when the RF coaxial switch’s position does not agree with the desired switch position command. The system RF output is inhibited by opening the associated transmitter interlock circuits.
  • Page 31 NG1000 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action Sys Con +5V Fault CONTROLLER This alarm occurs when the system controller’s +5 V power supply’s output voltage is outside the acceptable range of 4.7 V to 5.3 V. Suspect a possible fault with the +5 V supply circuitry on the system controller PWB (A1).
  • Page 32 NG1000 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action Transmitter Generated Faults TXA (or TXB) AC TRANSMITTER A This alarm occurs when an associated transmitter’s Fault TRANSMITTER B power supply module (U3 or U4) detects a PS Ac Fail, caused when the input ac voltage is less than 180 V ac or above 264 V ac.
  • Page 33 NG1000 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action TXA (or TXB) Ext TRANSMITTER A This alarm occurs when the external interlock circuit Interlock TRANSMITTER B for the associated transmitter is not closed, inhibiting the transmitter’s output.
  • Page 34 NG1000 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action TXA (or TXB) IPA TRANSMITTER A This alarm occurs when the associated transmitter’s Output Low TRANSMITTER B IPA output power is less than 40% of the set point level (set point = 150 W;...
  • Page 35 NG1000 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action TXA (or TXB) TRANSMITTER A This alarm occurs when the associated transmitter’s Preamp/IPA Fail TRANSMITTER B IPA has been flagged with a failure condition, due to a current reading that is less than 50% of nominal or greater than 150% of nominal.
  • Page 36 NG1000 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action TXA (or TXB) Running TRANSMITTER A This alarm occurs when the associated transmitter is Bias TRANSMITTER B running its biasing routine, during which time it cannot produce RF power.
  • Page 37 NG1000 Troubleshooting Manual Responding to alarms Alarm (with Prefix) Alarm/Status LED Description and Troubleshooting Action TXA (or TXB) +5V Fail TRANSMITTER A This alarm occurs when the +5 V power supply TRANSMITTER B measured on the exciter/control PWB is outside the acceptable range of 4.7 V to 5.3 V.
  • Page 38 NG1000 Troubleshooting Manual Responding to alarms Table 1.2: Module Replacement Module Location Replacement Procedure Power Supply Module VHF Transmitter A and B page 1-17 +48 V Power Supply VHF Transmitter A and B page 1-18 Cooling Fans VHF Transmitter A and B...

  • Page 39: Power Supply Module Replacement

    4. Slide the power supply module toward the front of the VHF transmitter to disengage it from its mating connector. 5. Remove the power supply module from the transmitter. 6. Locate or obtain a replacement power supply module (Nautel Part # UG69A). Reverse Step 1 through Step 5 to reinstall the new power supply module.

  • Page 40: +48 V Power Supply Replacement

    5. Remove the +48 V power supply from the VHF transmitter and remove its brackets for use with the new power supply. 6. Locate or obtain a replacement power supply module (Nautel Part # UG54). Install the brackets on the new power supply and reverse...

  • Page 41: Cooling Fan Replacement

    4. Slide the cooling fan assembly up and out of the transmitter chassis. 5. Remove the defective fan(s), noting they are secured using M3 screws. Retain hardware. 6. Obtain a replacement fan (Nautel Part # 216-8011) from the site spares kit, if purchased, or contact Nautel to obtain a replacement fan.

  • Page 42: Exciter/Control Pwb Replacement

    M3 screws. 3. Disconnect all mating plugs from the exciter/control PWB (A1). Remove the D-sub connector’s securing screws using a 5 mm socket (Nautel Part # HAS80, provided in the ancillary kit).

  • Page 43: Ps Distribution Pwb Replacement

    5. Use a 5.5 mm nut driver to remove the five M3 nuts, split and flat washers that secure the PS distribution PWB to the transmitter. Retain hardware. 6. Remove the PS distribution PWB from the VHF transmitter. 7. Locate or obtain a replacement PS distribution PWB (Nautel Part # NAPI124). Reverse Step 1 through Step 6 to reinstall the new PS distribution PWB.

  • Page 44: Led Pwb Replacement

    5. Remove the four M3 screws that secure the LED PWB to the transmitter’s front panel. Retain hardware. 6. Remove the LED PWB from the VHF transmitter. 7. Locate or obtain a replacement LED PWB (Nautel Part # NAPX40). Reverse Step 1 through Step 6 to reinstall the new LED PWB.

  • Page 45: System Controller Pwb Replacement

    M3 screws. 6. Disconnect all mating plugs from the system controller PWB (A1A1). Remove the D-sub connector’s securing screws using a 5 mm socket (Nautel Part # HAS80, provided in the ancillary kit).

  • Page 46: Button/Led Pwb Replacement

    Retain hardware. 7. Remove the button/LED PWB from the system controller, noting many of its parts protrude through the front panel. 8. Locate or obtain a replacement button/LED PWB (Nautel Part # NAPX39). Reverse Step 1 through Step 7 to reinstall the new button/LED PWB.

  • Page 47: Front Panel Display Replacement

    6. Remove the four M3 screws that secure the front panel display assembly (also referred to as VFD) to the system controller’s front panel. Retain hardware. 7. Remove the front panel display assembly from the system controller. 8. Locate or obtain a replacement front panel display (Nautel Part # UW118). Reverse Step 1 through Step 7 to reinstall the new front panel display.

  • Page 48: Rf Coaxial Switch Replacement

    W3P2 from the RF coaxial switch. 4. Remove the switch bracket, noting it is secured using M4 hardware. Retain hardware to install the new switch on this bracket. 5. Locate or obtain a replacement RF coaxial switch (Nautel Part # KC78). Reverse Step 1 through Step 4 to reinstall the new RF coaxial switch.

  • Page 49: Modem Replacement

    3. Remove the audio surge protector from the system cabinet, noting it is secured using four M4 screws. Retain hardware to install the new audio surge protector. 4. Locate or obtain a replacement audio surge protector (Nautel Part # UE60). Reverse Step 1...

  • Page 50: Data Line Surge Protector Replacement

    2. Loosen the customer access screw and open U8’s access cover. 3. Remove the protective rubber warning cover to allow access to the Nautel installed wiring inside U8. Remove the red and green wire pairs (#s 116 and 117) from U8-R and U8-G.

  • Page 51: Roams Unit Replacement

    4. Remove the mounting bracket from the ROAMS unit, noting it will be required to mount the new ROAMS unit. 5. Locate or obtain a replacement ROAMS unit (Nautel Part # UX134). Remove its front panel to allow installation of the mounting bracket. Reverse...

  • Page 52: Directional Coupler Replacement

    9. Unscrew the connection between A4J1 and U2-Output. Remove the directional coupler and its mounting bracket from the mounting plate. Remove the directional coupler from its mounting bracket by removing four screws. 10. Locate or obtain a replacement directional coupler (Nautel Part # NAFP111). Reverse Step 1 through Step 9 to reinstall the new directional coupler.
  • Page 53 NG1000 Troubleshooting Manual Responding to alarms Figure 1.4: Replacing Bandpass Filter/Directional Coupler M4 screws (qty 4) Mounting Plate with Bandpass Filter and Directional Coupler Issue 0.4 2010-10-12 Page 1-31...

  • Page 54: Bandpass Filter Replacement

    27 mm (or 1-1/16 in) open-end wrench. Remove the directional coupler and its bracket. 9. Remove the four self-tapping screws that secure the bandpass filter to the mounting plate. 10. Locate or obtain a replacement bandpass filter (Nautel Part # UM80). Reverse Step 1...

  • Page 55: Ac Surge Protector Mov Replacement

    3. Remove the defective MOV, noting it is secured using two M6 nuts. Use a 10 mm nut driver to remove these nuts. Retain hardware. 4. Locate or obtain a replacement MOV (available from Nautel; Part # UM97). Reverse Step 1...
  • Page 56 NG1000 Troubleshooting Manual Responding to alarms Page 1-34 Issue 0.4 2010-10-12...

  • Page 57: Parts Lists

    Refer to the appropriate family tree (Figure 2.1 or 2.2) and identify the block(s) associated with the Nautel nomenclature. At the bottom of the main family tree block, a reference is made to “See Part Number Index Tables”. Locate the part's reference designation in the identified reference designation list in this section, noting they are sorted alphanumerically.

  • Page 58: Column Content

    Nautel part To obtain the full reference designation for a specific part the Nautel configuration control number must be located in the appropriate family tree (Figure 2.1 or 2.2) to include the reference designation of all higher level assemblies.

  • Page 59: Oem Code To Manufacturer's Cross-Reference

    Nautel's normal supply source for that part. Note: OEM code 37338 is listed for parts manufactured by Nautel or to a Nautel control drawing. United States of America customers should refer all replacement part orders to Nautel Maine Incorporated (OEM code 57655).

  • Page 60: Common Abbreviations/Acronyms

    NG1000 Troubleshooting Manual Parts Lists Common abbreviations/acronyms The following abbreviations/acronyms may appear in the Description of Part column: • Denotes item is designed to be installed using Surface Mount Technology. • Denotes item is a Mass Termination Assembly connector. •...
  • Page 61 NG1000 Troubleshooting Manual Parts Lists Table 2.1: OEM Codes / Manufacturers OEM Code Manufacturer OEM Code Manufacturer 22421 Thomas and Betts Limited 79942 Intel Corp Sales Office 23598 Ross Engineering Corp. 7D893 Fairchild Semiconductor Corporation 23875 M-Tron Industries Incorporated 80294...
  • Page 62 NG1000 Troubleshooting Manual Parts Lists Table 2.1: OEM Codes / Manufacturers OEM Code Manufacturer OEM Code Manufacturer PANAS Panasonic SL575 Meanwell Sales Information PHOENIX See 5Y407 See 54583 SARONIX Saronix TEXAS See ER737 SAW84 IEI Technology Corp. U3040 ST Microelectronics...
  • Page 63 NG1000 Troubleshooting Manual Parts Lists Figure 2.1: Family Tree - NG1000 Transmitter System NG1000 WEATHER RADIO TRANSMITTER SYSTEM, 1000 W NARF63 SYSTEM CONTROLLER VHF TRANSMITTER 'A', 1250 W VHF TRANSMITTER 'B', 1250 W DIRECTIONAL COUPLER ASSY NAX251 NARF62 NARF62 NAFP111 (SEE FIGURE 2.2)
  • Page 64 NG1000 Troubleshooting Manual Parts Lists Figure 2.2: Family Tree - 1250 W Transmitter TRANSMITTER, VHF, WEATHER RADIO, 1250 W NARF62 EXCITER/CONTROL PWB PS DISTRIBUTION PWB (DUAL) INTERFACE PWB SPLITTER PWB (1250 W) NAPE82 NAPI124 PR17A NAPI127 COMBINER, LPF, PROBE PWB (1250 W)
  • Page 65 OEM CODE Conn, Coax, BNC, Plug,50ohm,Crmp,RG58/303 JF33 31-4320 02660 Conn, Coax, BNC, Plug,50ohm,Crmp,RG58/303 JF33 31-4320 02660 216-7020 AC Distribution Assy (NG1000) REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE DS01 LED, Pilot Light, Amber, 230Vac BAP44 LEDTECA220AC Receptacle, 250VAC, 15A, Single, NEMA 6-15R...
  • Page 66 216-8104 Cableform Assy-1250W VHF XMTR REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Conn, Coax, BNC, Recept,Bulkhead, RG188 JT60 31-318 02660 Toroid, Ferrite, 12.7mm, K Mtl LA02 11-262-K 33062 Toroid, Ferrite, 12.7mm, K Mtl LA02 11-262-K 33062 Toroid, Ferrite, 12.7mm, K Mtl...
  • Page 67 Continued from previous page 216-8104 Cableform Assy-1250W VHF XMTR REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE W4P1 Conn, Recept, Ribbon Cable, 10 pin JP50 746285-1 00779 W4P2 Conn, Recept, Ribbon Cable, 10 pin JP50 746285-1 00779 Page 3 of 48...
  • Page 68 216-8354 Cable Set Assy NG1000 REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Conn, Plug, 3-pos, Screw Clamp JR58 SH03-5.00 Conn, Plug, 3-pos, Screw Clamp JR58 SH03-5.00 Conn, Plug, 3-pos, Screw Clamp JR58 SH03-5.00 Conn, Plug, 3-pos, Screw Clamp JR58 SH03-5.00...
  • Page 69 NAFP111 Directional Coupler Assy -NG1000 REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE System Output Power Probe PWBAssy - NOAA NAPP05 216-6125 37338 Conn, Coax Recept, Plug, 7/16 DIN, Panel 50ohm JA96 272132 Conn, Coax, Recept, 7/16 DIN,Panel,50ohm JA44 716-24...
  • Page 70 NAPA24 PA PWB Assy, NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Capacitor, Ceramic, 1.0uF 100V CAP16 RPE114Z5U105M100V 91929 Capacitor, Ceramic, 1.0uF 100V CAP16 RPE114Z5U105M100V 91929 Not Used NOT USED 37338 Capacitor,SMT,Ceramic,0.001uF,50V,10% CT53 ATC100B102KW50X 29990 Capacitor,SMT,Ceramic,0.001uF,50V,10% CT53 ATC100B102KW50X 29990...
  • Page 71 Continued from previous page NAPA24 PA PWB Assy, NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Resistor, SMT, MF, 15K Ohms,1%, 1/4W RAD39 RK73H2BL1502F 59124 Resistor, SMT, MF, 10 Ohms, 1% 1/4W RAD01 RK73H2BL10R0F 59124 Resistor, SMT, MF, 10 Ohms, 1% 1/4W...
  • Page 72 NAPA26 Pre-Amp/IPA PWB Assy - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Capacitor, SMT, Ceramic, 1000pF, 5%, 63V CT20 1206CG102J9BB2 05093 Cap,SMT,Ceramic,0.1uF,10%,50V,X7R,0805 CCFS07 C0805C104K5RAC 31433 Capacitor, SMT, Porcelain,24pF 500V, 2% CS81 ATC100B240GT500X 29990 Capacitor, SMT, Ceramic, 0.022uF, 100V, 10%, 1206...
  • Page 73 Continued from previous page NAPA26 Pre-Amp/IPA PWB Assy - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Bead, Ferrite, SMT, 47ohm,2.85mm H x 5.10mm Lg LA57 2743019447 34899 Bead, Ferrite, SMT, 95 ohm,2.85mm H x 9.6mm Lg LA56 2743021447 34899 Inductor, used with PA NAPA16 &...
  • Page 74 NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C001 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 C002 Cap,SMT,Ceramic,100pF,2%,50V,C0G,0603 CCFS32 C0603C101G5GAC 31433 C003 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 C004 Cap, Double Layer Supercap,1.5F, 5.5V Stacked Coin CAP74 EDLNF155B5R5C(STA 2D829...
  • Page 75 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C039 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C040 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C041 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603...
  • Page 76 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C078 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C079 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C080 Cap,SMT,Ceramic,0.1uF,10%,50V,X7R,0805...
  • Page 77 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE CR04 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713 CR05 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713 CR06 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713 CR07 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713 CR08 Diode,SMT,Switching,250V,0.2A,SOD-323...
  • Page 78 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Conn, BNC, Recept, Rt Angle, PWB Mt JS21 R141665161 0GP12 Conn, BNC, Recept, Rt Angle, PWB Mt JS21 R141665161 0GP12 Conn, BNC, Recept, Rt Angle, PWB Mt...
  • Page 79 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R012 Not Used NOT USED 37338 R013 Resistor,SMT,MF,392ohms,1%,1/10W,0603 RFFS33 RK73H1JLTD3920F 59124 R014 Resistor,SMT,MF,56.2ohms,1%,1/10W,0603 RFFS23 RK73H1JLTD56R2F 59124 R015 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R016 Resistor,SMT,MF,56.2ohms,1%,1/10W,0603...
  • Page 80 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R051 Resistor,SMT,MF,100ohms,1%,1/10W,0603 RFFS26 RK73H1JLTD1000F 59124 R052 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R053 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R054 Resistor,SMT,MF,2740ohms,1%,1/10W,0603 RFFS43 RK73H1JLTD2741F 59124 R055 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603...
  • Page 81 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R090 Not Used NOT USED 37338 R091 Resistor,SMT,MF,4750ohms,1%,1/10W,0603 RFFS46 RK73H1JLTD4751F 59124 R092 Resistor,SMT,MF,1000ohms,1%,1/10W,0603 RFFS38 RK73H1JLTD1001F 59124 R093 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R094...
  • Page 82 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R129 Resistor,SMT,MF,100Kohms,1%,1/10W,0603 RFFS62 RK73H1JLTD1003F 59124 R130 Resistor,SMT,MF,3320ohms,1%,1/10W,0603 RFFS44 RK73H1JLTD3321F 59124 R131 Resistor,SMT,MF,3320ohms,1%,1/10W,0603 RFFS44 RK73H1JLTD3321F 59124 R132 Resistor,SMT,MF,392ohms,1%,1/10W,0603 RFFS33 RK73H1JLTD3920F 59124 R133 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603...
  • Page 83 Continued from previous page NAPC157 System Controller PWB Assy -NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE IC,SMT,4.096V Reference,0.1%,SOT-23-6 ULRS02 LT1790BIS6- 64155 4.096(STATIC) IC,SMT,Micro,256K Flash,5V,TQFP-100 UX100 ATmega2560- 1FN41 16AU(STATIC)(ROHS) ATMEL IC, SMT, USB to RS232, 28-SSOP UX118 FT232RL(STATIC)(Ro IC, SMT, SRAM, 32Kx8, SOIC-28(Wide)
  • Page 84 NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C001 Cap, SMT, Ceramic,47uF,20%,6.3V, 1210 CCFS53 C3225X5R0J476M(Ro 56289 C002 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C003 Cap,SMT,Ceramic,100pF,2%,50V,C0G,0603 CCFS32 C0603C101G5GAC 31433 C004 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603...
  • Page 85 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C038 Cap,SMT,Ceramic,100pF,2%,50V,C0G,0603 CCFS32 C0603C101G5GAC 31433 C039 Cap,SMT,Ceramic,100pF,2%,50V,C0G,0603 CCFS32 C0603C101G5GAC 31433 C040 Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC 31433 C041 Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC 31433 C042 Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC...
  • Page 86 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C075 Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC 31433 C076 Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC 31433 C077 Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC 31433 C078 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 C079 Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC...
  • Page 87 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C114 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C115 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C116 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603...
  • Page 88 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C153 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C154 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C155 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603...
  • Page 89 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE C191 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C192 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 C193 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603...
  • Page 90 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE CR09 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713 CR10 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713 CR11 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713 CR12 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC) 04713 CR13 Diode,SMT,Switching,250V,0.2A,SOD-323 QDRS01 BAS21HT1(STATIC)
  • Page 91 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Inductor, SMT, 16nH, 2%, 0805 LS30 0805HQ- 02133 16NXGLC(RoHS) Inductor,SMT,560nH,325mA,2520 LS20 NLV25T-R56J- PF(ROHS) Inductor, SMT, Choke, 600ohms,2A, 0805 LCFS01 ILHB0805RK601V 56845 Inductor, SMT, Choke, 600ohms,2A, 0805...
  • Page 92 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R028 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R029 Resistor, SMT, MF, 10.0K Ohms, 1%, 1/4W RAD37 RK73H2BL1002F 59124 R030 Resistor,SMT,MF,1000ohms,1%,1/10W,0603 RFFS38 RK73H1JLTD1001F 59124 R031 Resistor,SMT,MF,1000ohms,1%,1/10W,0603 RFFS38...
  • Page 93 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R067 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R068 Resistor,SMT,MF,332ohms,1%,1/10W,0603 RFFS32 RK73H1JLTD3320F 59124 R069 Resistor,SMT,MF,332ohms,1%,1/10W,0603 RFFS32 RK73H1JLTD3320F 59124 R070 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 R071 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F...
  • Page 94 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R106 Resistor,SMT,MF,1000ohms,1%,1/10W,0603 RFFS38 RK73H1JLTD1001F 59124 R107 Resistor,SMT,MF,1000ohms,1%,1/10W,0603 RFFS38 RK73H1JLTD1001F 59124 R108 Resistor,SMT,MF,2210ohms,1%,1/10W,0603 RFFS42 RK73H1JLTD2211F 59124 R109 Resistor,SMT,MF,47.5Kohms,1%,1/10W,0603 RFFS58 RK73H1JLTD4752F 59124 R110 Resistor,SMT,MF,47.5Kohms,1%,1/10W,0603 RFFS58 RK73H1JLTD4752F...
  • Page 95 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R145 Resistor,SMT,MF,100ohms,1%,1/10W,0603 RFFS26 RK73H1JLTD1000F 59124 R146 Resistor,SMT,MF,100ohms,1%,1/10W,0603 RFFS26 RK73H1JLTD1000F 59124 R147 Resistor,SMT,MF,100ohms,1%,1/10W,0603 RFFS26 RK73H1JLTD1000F 59124 R148 Resistor,SMT,MF,100ohms,1%,1/10W,0603 RFFS26 RK73H1JLTD1000F 59124 R149 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F...
  • Page 96 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE R184 Resistor,SMT,MF,0.0ohms,Jumper,0603 RFFS01 RK73Z1JLTD 59124 R185 Not Used NOT USED 37338 R186 Not Used NOT USED 37338 R187 Resistor,SMT,MF,100ohms,1%,1/10W,0603 RFFS26 RK73H1JLTD1000F 59124 R188 Resistor,SMT,MF,100ohms,1%,1/10W,0603...
  • Page 97 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE IC,SMT,CMOS,8-Bit Shft Reg,Par O/P, SOIC-16 UDLS05 MC74HC595AD(STATI 04713 IC, SMT, Blackfin DSP, 500MHz, bga-316 US08 ADSP-BF538BBCZ- 45496 5A(STATIC)(RoHS) ANALOG IC, Voltage Regulator, 1.5A,ADJ, Low Drop...
  • Page 98 Continued from previous page NAPE82 Exciter/Control PWB Assy-NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Oscillator,SMT,25MHz,3.3V UT100 S1613B- SARONIX 25.0000(STATIC)(ROH Oscillator, SMT, VCSO, 737.28MHz, PECL, 3.3V, - UT108 VS-705-ECE-KCAN- 40to85C,50ppm 737M280000(STATIC) Page 34 of 48 NAPE82...
  • Page 99 NAPI124 PS Distribution PWB Assy(Dual) - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 Capacitor,SMT,Ceramic,0.1uF,100V,10% CT51 C1812C104K1RAC 91929 Capacitor,SMT,Ceramic,0.01uF,100V,10% CT50 C1206C103K1RAC 91929 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603...
  • Page 100 Continued from previous page NAPI124 PS Distribution PWB Assy(Dual) - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 Cap,SMT,Ceramic,0.1uF,10%,50V,X7R,0805 CCFS07 C0805C104K5RAC 31433 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 Capacitor, SMT, Ceramic, 2.2uF 10%, 100V, X7R, 1812...
  • Page 101 Continued from previous page NAPI124 PS Distribution PWB Assy(Dual) - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 Capacitor,SMT,Ceramic,0.01uF,100V,10% CT50 C1206C103K1RAC 91929 Capacitor,SMT,Ceramic,0.1uF,100V,10% CT51 C1812C104K1RAC 91929 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603 CCFS04 C0603C103K5RAC 31433 Cap,SMT,Ceramic,0.01uF,10%,50V,X7R,0603...
  • Page 102 Continued from previous page NAPI124 PS Distribution PWB Assy(Dual) - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Resistor, SMT, MF, 4750 Ohms,1%, 1/4W RAD33 RK73H2BL4751F 59124 Resistor, SMT, MF, 4750 Ohms,1%, 1/4W RAD33 RK73H2BL4751F 59124 Resistor, SMT, MF, 82.5K Ohms, 1% 1/4W...
  • Page 103 Continued from previous page NAPI124 PS Distribution PWB Assy(Dual) - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 Resistor,SMT,MF,0.005ohms,1%,1W,2512 RFCS01 ERJM1WSF5M0U 0J4G8 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603...
  • Page 104 Continued from previous page NAPI124 PS Distribution PWB Assy(Dual) - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Resistor,SMT,MF,10.0Kohms,1%,1/10W,0603 RFFS50 RK73H1JLTD1002F 59124 Not Used NOT USED 37338 Resistor,SMT,MF,12.1Kohms,1%,1/10W,0603 RFFS51 RK73H1JLTD1212F 59124 RT01 Thermistor, PTC, .04-.06 Ohms, 3.00A Hold RX10...
  • Page 105 NAPI127 Splitter PWB Assy - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Capacitor, Ceramic, 0.1uF 10%100V CCG07 CKR06BX104KRV 56289 Capacitor, Ceramic, 0.1uF 10%100V CCG07 CKR06BX104KRV 56289 Capacitor, Ceramic, 0.1uF 10%100V CCG07 CKR06BX104KRV 56289 Capacitor, Ceramic, 0.1uF 10%100V CCG07...
  • Page 106 Continued from previous page NAPI127 Splitter PWB Assy - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE RT05 Thermistor, PTC, .15-.25 Ohms, 1.1A Hold RT17 RXE110 06090 RT06 Thermistor, PTC, .15-.25 Ohms, 1.1A Hold RT17 RXE110 06090 RT07 Thermistor, PTC, .15-.25 Ohms, 1.1A Hold...
  • Page 107 NAPI132 Combiner Interface PWB Assy,NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Cap,SMT,Ceramic,0.001uF,10%,50V,X7R,0603 CCFS01 C0603C102K5RAC 31433 Cap,SMT,Ceramic,390pF,2%,50V,C0G,0603 CCFS37 C0603C391G5GAC 31433 Cap,SMT,Ceramic,390pF,2%,50V,C0G,0603 CCFS37 C0603C391G5GAC 31433 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603 CCFS52 C0603C104K3RAC 31433 Cap, SMT, Ceramic, 0.1uF, 10%25V X7R, 0603...
  • Page 108 NAPP05 System Output Power Probe PWBAssy - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Conn, Receptacle, Right Angle, SMA, PWB Mount JN60 132203(RoHS) 02660 Conn, Receptacle, Right Angle, SMA, PWB Mount JN60 132203(RoHS) 02660 Conn, Receptacle, Right Angle, SMA, PWB Mount...
  • Page 109 NAPX41 Combiner, LPF, Probe PWB Assy (1250W) - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Not Used NOT USED 37338 Capacitor, SMT, Porcelain,39pF 500V, 2% CS90 1111P390GW501X 29990 Not Used NOT USED 37338 Capacitor, SMT, Porcelain,39pF 500V, 2%...
  • Page 110 NARF62 1250W VHF XMTR Assy - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE Exciter/Control PWB Assy-NOAA NAPE82 216-3050 37338 PS Distribution PWB Assy(Dual) - NOAA NAPI124 216-7150 37338 PWB Detail, Interface PR17A 216-4151 37338 Splitter PWB Assy - NOAA...
  • Page 111 SP-480-48 SL575 Power Supply, 7-53V, 2000W, 50A, 180-264Vac UG69A 011-1509A1-1 Power Supply, 7-53V, 2000W, 50A, 180-264Vac UG69A 011-1509A1-1 NARF63 Final Assy NG1000 - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE System Controller Assy - NOAA NAX251 216-5000 37338...
  • Page 112 NAX251 System Controller Assy - NOAA REFDES DESCRIPTION NAUTEL # VENDOR # OEM CODE System Controller PWB Assy -NOAA NAPC157 216-3020 37338 Button/LED PWB Assy - NOAA NAPX39 216-2040 37338 Transformer Assy - NOAA 216-5008 216-5008 37338 Transformer Assy - NOAA...

  • Page 113: Wiring/Connector Lists

    NG1000 Troubleshooting Manual Wiring/connector lists Section 3: Wiring/connector lists This section contains the wiring information for the hard-wired assemblies of the transmitter, and applicable connector mating information. Wiring lists provided Wiring lists are provided in tabular format. Table 3.1 on page 3-2 lists the tables containing wiring information.
  • Page 114 (page 3-5) Table 3.7 Wiring List - NARF62 VHF Transmitter, 1250 W (page 3-6) Table 3.9 Wiring List - Ac Distribution Assembly (Nautel Part # 216-7020) (page 3-9) Table 3.2: Connector Mating Information Provided Table # Description Table 3.4 Connector Mating Information - NG1000 Transmitter System...
  • Page 115 P16-4 Green 4 Conductor U8-R P16-3 4 Conductor U8-G P16-4 Green 4 Conductor U8-G Green/Yellow Table 3.4: Connector Mating Information - NG1000 Transmitter System Connector Mate Remarks A1A1J4 A2A1J5 A1A1J5 A3A1J5 A1A1J11B U6-I/O Connector A1A1J12 U5-DC INPUT P8 is on AC/DC adapter cable supplied with U5.
  • Page 116 NG1000 Troubleshooting Manual Wiring/connector lists Table 3.4: Connector Mating Information - NG1000 Transmitter System Connector Mate Remarks A3A1J4 Red tape A3A1J6 Yellow tape U5-Telephone Jack U7P1 A5J3 Ac plug end U7P2 U6-Power Dc plug end W1P1 A1A1J9A W1P2 A2A1J2 W2P1...
  • Page 117 NG1000 Troubleshooting Manual Wiring/connector lists Table 3.5: Wiring List - NAX251 System Controller Source Destination Wire # Colour Size Remarks Grn/Yel Grn/Yel Table 3.6: Connector Mating Information - NAX251 System Controller Connector Mate U1-E U2-E T1P1 A1J16 T1P2 U1-3 T1P3...
  • Page 118 NG1000 Troubleshooting Manual Wiring/connector lists Table 3.7: Wiring List - NARF62 VHF Transmitter, 1250 W Source Destination Wire # Colour Size Remarks White White U1-E (GND) Grn/Yel White White Grn/Yel U2-L White U2-N White U2-G Grn/Yel White White Grn/Yel U2-(+V)
  • Page 119 NG1000 Troubleshooting Manual Wiring/connector lists Table 3.7: Wiring List - NARF62 VHF Transmitter, 1250 W Source Destination Wire # Colour Size Remarks C7-B A15-B White C8-B A16-B White A4-EE A8-D White Jumper A4-A A8-A Jumper A4-B A8-B Jumper A4-C A8-C...
  • Page 120 NG1000 Troubleshooting Manual Wiring/connector lists Table 3.7: Wiring List - NARF62 VHF Transmitter, 1250 W Source Destination Wire # Colour Size Remarks A16-C A5-A Jumper A5-P A6-A Jumper A5-Q A6-B Jumper A5-V A6-C Jumper A5-W A6-D Jumper A5-Y J1-Center Jumper Table 3.8: Connector Mating Information - NARF62 VHF Transmitter, 1250 W...
  • Page 121 NG1000 Troubleshooting Manual Wiring/connector lists Table 3.9: Wiring List - Ac Distribution Assembly (Nautel Part # 216-7020) Source Destination Wire # Colour Size Remarks TB1-1 J1-L TB1-2 J1-L/N TB1-4 Grn/Yllw TB1-1 DS1-X1 TB1-2 DS1-X2 White TB1-1 J4-L (Gold) TB1-3 J4-N (Tin)
  • Page 122 NG1000 Troubleshooting Manual Wiring/connector lists Page 3-10 Issue 0.4 2010-10-12...

  • Page 123: Reading Electrical Schematics

    • Capacitor values are shown in microfarads (uF) • Unidentified diodes are part number 1N4938 (Nautel Part # QAP29) Graphic symbols The graphic symbols used on electrical schematics are in accordance with American National Standard ANSI Y32.2-1975 - Graphic Symbols for Electrical and Electronic Diagrams.

  • Page 124: Unique Symbols

    NG1000 Troubleshooting Manual Reading Electrical Schematics Unique symbols Nautel uses unique symbols on electrical schematics to describe logic (two-state) signals. These signals differ from single-state signals or analog signals that may have multiple values. Type of inputs and outputs On electrical schematics, names used to describe logic (two-state) input and output signals are prefixed with a # symbol.

  • Page 125: Locating Schematic Diagram(S) For A Functional Block

    Section 3, “Parts Lists” on page 3-1. Follow the family tree branches to the block that contains the desired reference designation, and associated Nautel nomenclature (e.g., NAPC157 System Controller PWB ). Note the reference designations and Nautel nomenclatures of all higher assemblies in the path.
  • Page 126 2. Follow the family tree branches to the block that contains the desired reference designation, while noting the Nautel nomenclatures and names of all higher assemblies in the path. Example: A1 NAX251 System Controller > A1A1 NAPC157 System Controller PWB .
  • Page 127 Table 4.1: List of Electrical Schematics Figure # Title SD-1 NG1000 System - Ac Distribution (Sheet 1 of 2) SD-2 NG1000 System - Transmitters and System Controller (Sheet 2 of 2) SD-3 NAX251 System Controller SD-4 NAPC157 System Controller PWB (Sheet 1 of 3) SD-5...
  • Page 128 NG1000 Troubleshooting Manual Reading Electrical Schematics Page 4-6 Issue 0.4 2010-10-12...
  • Page 129 240VAC 240VAC 120VAC 120VAC W14P1 W14P1 LINE LINE GROUND SYSTEM GROUND SYSTEM CONTROLLER CONTROLLER LINE/NEUTRAL LINE/NEUTRAL LINE 1 NEUTRAL NEUTRAL LINE 1 (120VAC) S2160013 V2 Figure SD-1: NG1000 System - Ac Distribution (Sheet 1 of 2) Issue 0.4 2010-10-12 SD-1...
  • Page 130 DIAL-UP CONNECTION A1J2 A1J9B # TX OK - SPARE IN ROAMS POWER U7P2 POWER 120VAC FEED SUPPLY W12P2 XMTR 2 240VAC FEED S2160068 V1 Figure SD-2: NG1000 System - Transmitters and System Controller (Sheet 2 of 2) Issue 0.4 2010-10-12 SD-2...
  • Page 131 PART OF PART OF PART OF PART OF BUTTON / LED SYSTEM BUTTON / LED SYSTEM CONTROLLER PWB CONTROLLER PWB W1P2 W1P1 W1P1 W1P2 USB V+ # EXT LED RED - AUDIO (+) FWD PWR SAMPLE USB D- # EXT LED GRN - TO XMTR A USB D+ # CTRL LED RED -...
  • Page 132 TX1 COAX INTLK TX2 COAX INTLK SECONDARY TX AC 120V LEVEL TO SHEET 2 10.0K 10.0K 10.0K PD4/ICP1 PA7/AD7 CR13 PD5/XCK1 PA6/AD6 I/O7 COAX INTERLOCK PA5/AD5 I/O6 U11:H PE6/INT6/T3 MC1413BD PA4/AD4 CR11 I/O5 1SMB5939B R136 C104 PA3/AD3 I/O4 FROM SHEET 2 1000 PA2/AD2 I/O3...
  • Page 133 PRIMARY_AC_SENSE U31:A TO SHEET 1 SECONDARY_AC_SENSE U31:H C108 C109 U31:B F1M2 F1M3 U31:G F1M4 U31:C BOOT F1M5 CR26 C100 C103 U31:F 15μH DISPLAY 8200 MUR460 0.01 F1M6 CR23 U31:D MBRA340T3 TPS5430DDA F1M8 CR27 R128 F1M10 U31:E MUR460 10.0K LCD_RW F1M15 VSENSE F4M2 LCD_E...
  • Page 134 CR28 AUX_ANALOG_IN_1 ANALOG INPUT 1 R115 R111 R112 CR29 8250 100pF 1000 3320 CR31 AUX_ANALOG_IN_2 ANALOG INPUT 2 R122 R114 R113 CR30 8250 100pF 1000 3320 TO SHEET 1 CR33 AUX_ANALOG_IN_3 ANALOG INPUT 3 R119 C106 R118 R117 CR32 8250 100pF 1000 3320...
  • Page 135 IPA VOLTS PA VOLTS 2 U1-L S1P1 S1-3 PA VOLTS 4 FROM AC LINE POWER SOURCE U1-GND PA VOLTS 6 (180-264VAC) LINE/NEUTRAL U1-N S1P2 S1-4 (47-63 Hz) PA VOLTS 8 POWER SUPPLY PA VOLTS 1 MODULE PA VOLTS 3 +48V POWER SUPPLY +VE SENSE PA VOLTS 5...
  • Page 136 PA 1 V PA 2 V **L2 PA 3 V **L3 PA 4 V **L4 PA 5 V **L5 PART OF PA 6 V **L6 PA 7 V **L7 COMBINER/ PA 8 V **L8 LPF/PROBE PWB IPA V **L9 PA 1 V PA 1 BIAS IN PA 1 BIAS OUT PA 1 RF DRIVE...
  • Page 137 DSP_DATA15 SA10 DSP_DATA15 U17:H U19:G DSP_DATA14 DATA15 ADDR19 DSP_DATA14 DSP_DATA13 U17:G U19:H DATA14 ADDR18 DSP_DATA13 U17:F DSP_DATA12 DATA13 ADDR17 DSP_DATA12 U17:E DSP_DATA11 DATA12 ADDR16 DSP_DATA11 DSP_BA1 DSP_DATA10 U17:D DATA11 ADDR15 DSP_DATA10 U17:C DSP_BA0 DSP_DATA09 DATA10 ADDR14 DSP_DATA09 U17:B U19:F DSP_ADDR12 DSP_DATA08 DATA9 ADDR13...
  • Page 138 # LED 1 - C194 # LED 2 - RESET # LED 3 - MC74HC595AD # LED 4 - # LED 5 - #LED_CS- U12:C # LED 6 - LATCH_CLK # LED 7 - # LED 8 - SHIFT_CLK R141 U12:A MOSI U12:B...
  • Page 139 +15V MC7808BDT 25.5 1000pF 25.5 #CS_ATTEN_OUTPUT- FROM SHEET 2 LATCH_CLK C109 PERIPHERAL_SCK 0.01 FROM SHEET 2 SHIFT_CLK R161 0.56μH PERIPHERAL_MOSI 10.0K FROM SHEET 2 SGA-7489 R160 10.0K MC74HC595AD 1000pF 1000pF R156 DUC_MOSI 10.0K 0.001 0.001 0.001 PE4302 SDIO DUC_SCK +3.3V-D +3.3V-A SCLK C101...
  • Page 140 1000 1000 PERIPHERAL_SCK I/O_CLK FROM PERIPHERAL_MOSI ADDRESS SHEET 1 #CS_ADC- U45:B C102 AD8561ARUZ LATCH +3.3V-D VOUT REF+ LT1790BIS6-2.5 C114 C113 GND1 GND2 PERIPHERAL_MISO DATA_OUT TO SHEETS 1 & 2 +1.8V-D R129 1000 -15V REF- R128 U27:A #INHIBIT_PA+ 10.0K FROM SHEET 2 +1.8V-D R123 #DAC1_LOAD-...
  • Page 141 +1.8V +1.8V-D +1.2V LP38500TS-ADJ VDDINT VROUT0 C176 C153 C169 C182 VDDINT VROUT1 10.0K VDDINT VDDINT 10.0K VDDINT VDDINT 10.0K VDDINT C185 C184 C181 C183 VDDINT SPI1SEL1/PD4 VDDINT SPI2SEL1/PD9 VDDINT SPI1SS/PD3 +1.2V STPS140A VDDINT RFS3/PE9 VDDINT +3.3V-D LP38500TS-ADJ +1.2V C172 C170 C171 XTAL +3.3V-D...
  • Page 142 TP11 PA V 1 V CTRL +48V IPA V 0.005 PS CTRL V + 13 PS A CTRL V+ TP20 0.005 IPA CUR PA V 3 0.01 0.01 PS B CTRL V+ INH A 0.005 0.01 10.0K MAX4080SASA # PS INHIBIT A + # PS A INHIBIT + PA V 5 IPA_CURRENT...
  • Page 143 SMPL 10.0K 0.001 BAT54HT1 3320 49.9 49.9 10.0K REFLD SMPL RFIN AD8361ARM 10.0K 390pF 39.2 39.2 VRMS FLTR PWDN 0.001 0.01 COMM VPOS SREF IREF 100pF SMPL FLTR 0.01 AD8361ARM 10.0K VPOS VRMS IREF 100pF PWDN 0.001 COMM RFIN SREF 390pF S2160026 V1 Figure SD-15: NAPI132 Combiner Interface PWB (1250 W)
  • Page 144 +48V-B 0.082μH 0.022 0.022 0.001 2.5nH +48V-A 82nH 82nH 0.022 1000pF RF OUTPUT 56pF 0.001 MRF6V2150NBR1 35.5nH 43nH 12.5nH 1.2pF 51pF 1000pF MRF6V2010N RF INPUT 1000pF 24pF 17.5nH VG-A 0.022 0.022 1000pF VG-B 17.5nH 0.022 0.022 27.4 S2160020 V2 Figure SD-16: NAPA26 Pre-Amp/IPA PWB Issue 0.4 2010-10-12 SD-16...
  • Page 145 470pF BIAS 0.01 47.5K T2:A Q1:A SD2942 10pF 10pF RF DRIVE RF OUT 240pF 0.01 0.001 0.01 0.001 1000pF Q1:B SD2942 T2:B * DENOTES A MICRO-STRIP TRANSMISSION LINE OF SPECIFIC 1000pF LENGTH AND CHARACTERISTIC IMPEDANCE. 0.01 47.5K S2160059 V1 Figure SD-17: NAPA24 PA PWB Issue 0.4 2010-10-12 SD-17...

  • Page 146: Mechanical Drawings

    Section 3, “Parts Lists” on page 3-1. Follow the family tree branches to the block that contains the desired reference designation and Nautel nomenclature (e.g., NAPC157 System Controller PWB ). Note the reference designations and Nautel nomenclatures of all higher assemblies in the path.
  • Page 147 Then, repeat this procedure until the desired part or assembly is found. Table 5.1: List of Mechanical Drawings Figure # Title MD-1 NG1000 Weather Radio Transmitter System MD-2 NAX251 System Controller MD-3 NAPC157 System Controller PWB MD-4...
  • Page 148 A (A2) and B (A3) UNIT COUPLER FILTER LOAD RF COAXIAL SWITCH DATA LINE SURGE PROTECTOR AUDIO SURGE MODEM PROTECTOR TOP VIEW RIGHT SIDE VIEW FRONT VIEW (REAR DOOR OPEN) Figure MD-1: NG1000 Weather Radio Transmitter System Issue 0.4 2010-10-12 MD-1...
  • Page 149 SYSTEM CONTROLLER BUTTON/LED TOP VIEW FRONT VIEW VFD DISPLAY Figure MD-2: NAX251 System Controller Issue 0.4 2010-10-12 MD-2...
  • Page 150 R100 CR23 CR10 R139 CR15 C105 R54 R58 R129 R101 R130 R128 R55 R59 SYSTEM CONTROLLER R103 NAPC157 SER. R83 R87 CR16 R64 R68 R104 CR13 R117 R113 R120 R112 C20 C26 STATUS R118 R114 S D G R121 R111 R131 CR34 CR29...
  • Page 151 TRANSMITTER A RF ON LOCAL SELECT (U/S) (U/S) (U/S) (U/S) (U/S) TRANSMITTER B (U/S) (U/S) BUTTON/LED NAPX39 CONTROLLER SER. (U/S) RF OFF REMOTE BACK DOWN (U/S) (U/S) (U/S) (U/S) (U/S) EXTERNAL (U/S) M2160037 V1 Figure MD-4: NAPX39 Button/LED PWB Issue 0.4 2010-10-12 MD-4...
  • Page 152 POWER SUPPLY +48 V POWER COMBINER COMBINER/LPF/ PS DISTRIBUTION PWB PRE-AMP/ COOLING SPLITTER MODULES SUPPLY MODULE INTERFACE PWB PROBE PWB FANS TOP VIEW EXCITER/CONTROL PA PWBs BOTTOM VIEW A9 = PA1, A10 = PA2, A11 = PA3, A12 = PA4 A13 = PA5, A14 = PA6, A15 = PA7, A16 = PA8 INTERFACE PWB RIGHT SIDE...
  • Page 153 Figure MD-6: NAPE82 Exciter/Control PWB Issue 0.4 2010-10-12 MD-6...
  • Page 154 TP22 +15V PS INTERFACE B PS DISTRIBUTION (DUAL) PS INTERFACE A TP18 +4.096V NAPI124 SER. AC B TP17 AC A TP13 TP14 TP21 TP23 TP24 TP20 TP25 MP B FAIL PA V 7 PA V 5 PA V 3 PA V 1 +48V IPA V PA V 8...
  • Page 155 (U/S) (U/S) (U/S) SPLITTER NAPI27 SER. M2160035 V1 Figure MD-8: NAPI127 Splitter PWB (1250 W) Issue 0.4 2010-10-12 MD-8...
  • Page 156 M2160027 V1 Figure MD-9: NAPI132 Combiner Interface PWB (1250 W) Issue 0.4 2010-10-12 MD-9...
  • Page 157 (U/S) (U/S) XMTR NAPX40 STATUS SER. (U/S) M2160032 V1 Figure MD-10: NAPX40 LED PWB Issue 0.4 2010-10-12 MD-10...
  • Page 158 216-1191 PR15 ISS.C PRE-AMP/IPA NAPA26 SER. M2160021 V2 Figure MD-11: NAPA26 Pre-Amp/IPA PWB Issue 0.4 2010-10-12 MD-11...
  • Page 159 Figure MD-12: NAPA24 PA PWB Issue 0.4 2010-10-12 MD-12...
  • Page 160 E1, E2 and E3 VISIBLE FROM UNDERSIDE ONLY Figure MD-13: Ac Distribution Assembly (216-7020) Issue 0.4 2010-10-12 MD-13...
  • Page 161 NG1000 Troubleshooting Manual List of terms Section 6: List of terms This section defines some of the terms that are used in Nautel documentation. A reduction in RF output power, caused by the occurrence of multiple shutbacks within a Cutback. pre-defined period.
  • Page 162 NG1000 Troubleshooting Manual List of terms Page 6-2 Issue 0.4 2010-10-12...

  • Page 164: Issue 0.4 2010-10-12

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