Bauer Junior II-B-F01 Instruction Manual page 12

pecially the safety notices chapter. When work is already
underway it is too late. This is particularly relevant for
temporary personnel, e.g. maintenance personnel.
• Personnel may not wear long hair loose, loose clothing or
jewellery, including rings. There is a danger of injury
through, for example, these getting caught or being
pulled into the equipment.
• As far as necessary or according to regulations, use per­
sonal protective equipment.
• Observe all safety and danger notices on the unit.
• Keep all safety and danger notices on the machine / unit
complete and in readable condition.
• If there are any modifications to the unit or operating
conditions which may affect safety, stop the unit immedi­
ately and inform the person responsible of the fault.
• No modifications may be made to the unit which could
impair safety without first obtaining permission from the
suppliers. This is also the case with regard to installation
and adjustment of safety devices and valves as well as
welding of piping and reservoirs.
• Spare parts must always comply with the technical re­
quirements specified by the manufacturer. This is always
guaranteed with original spare parts.
• Piping must be thoroughly checked (pressure and visual
inspection) by the operator at appropriate time intervals,
even if no safety related faults have been noticed.
• Intervals stipulated or given in the instruction manual for
recurring checks / inspections must be adhered to.
• Make sure location and operation of fire extinguishers is
known.
• Pay attention to fire warning and fire fighting procedures.
2.3.3. Qualifications, fundamental duties
• Work on / with the unit may only be carried out by reliable
personnel. Observe the legal minimum age permissible.
• Ensure that only trained personnel work with the ma­
chine.
• Establish the responsibilities of the machine operator and
establish a procedure for him to inform a third person of
unfavourable safety conditions.
• People who are being trained or introduced to the job
should only be allowed to work with the unit under con­
stant supervision of an experienced person.
• Work on the electrical equipment of the unit may only be
carried out by a qualified electrician or by an instructed
person under the direction and supervision of a qualified
electrician according to electrotechnical regulations.
2.3.4. Safety notices for operation
• Do not carry out any work if safety is questionable.
• Meet all requirements demanding that the unit is only op­
erated in safe and good working order. Only operate the
machine if all protective and safety equipment, e.g. all de­
tachable protective equipment, emergency shut-down
6
Instruction Manual w Junior II
devices, soundproofing is provided and in good working
order.
• At least once every day, check the unit externally for dam­
age and faults. Inform the person responsible immedi­
ately if anything is not as is should be (including oper­
ation). If necessary, shut the machine down immediately
and make it safe.
• Observe switching on and off processes and monitoring
indications according to the instruction manual.
• Before switching on / starting up the unit, ensure that no
one can be put at risk through running the unit.
• Carry out the setting, maintenance and inspection pro­
cesses at the intervals specified in the instruction manual,
including replacement of parts / equipment. This work
may only be carried out by qualified personnel.
• Clear and make the maintenance area safe as far as
necessary.
• If the unit is completely switched off for maintenance and
repairwork, ensure that it is protected from unexpected
start-up. Turn off main control device and remove the key
and / or display a warning sign on the main switch.
• When replacing individual parts and larger assembly
groups, they must be carefully fastened to the lifting de­
vice so that there is no risk of danger. Use only suitable
and technically perfect lifting devices and equipment
with sufficient lifting power and strength. Do not linger
or work under suspended loads.
• Only entrust an experienced person with the fixing of
loads and guiding of crane drivers. The person guiding
must remain within sight or in contact with the operator.
• For assembly work above body height, use appropriate
safety approved equipment, e.g. ladders and platforms.
Do not climb on machine parts. For maintenance work at
high levels, wear a safety harness.
• Clean oil, fuel or care products from the machine, in par­
ticular the connections and screw joints, before carrying
out maintenance / repairwork. Do not use aggressive
cleaning fluid. Use a fibre-free cleaning cloth.
• Before cleaning the machine with water or jet of steam
(high pressure cleaner) or detergent, cover / seal all open­
ings which for safety and/or operating reasons no water
/ steam / detergent may penetrate. Electric motor and
switch cabinets are particularly at risk.
• When cleaning the operating room, ensure that the tem­
perature sensors of the fire alarm and sprinkler system do
not come into contact with hot cleaning fluid, in order to
avoid triggering the sprinkler system.
• Completely remove all covers / seals after cleaning.
• After cleaning, check all pressure lines for leaks, loose
connections, wear and damage. Immediately eliminate
any faults.
• Always retighten any screw connections loosened for
maintenance or repairwork.
• If it is necessary to remove safety devices for maintenance
and repairwork, these must be replaced and checked im­
mediately after completion of the maintenance or repair­
work.