Table of Contents
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CHAPTER 1 GENERAL
2. Specifications
4. Performance Curves
5. Engine Cross Section
6. Dimmensions
7. Piping Diagrams
8. Parts Interchangeability
CHAPTER 2 BASIC ENGINE PARTS
2. Cylinder Liners
3. Cylinder Head
4. Piston and Piston Pins
5. Connecting Rod
6. Crankshaft and Main Bearing
7. Camshaft and Tappets
8. Tming Gear
9. Flywheel and Housing
CHAPTER 3 FUEL INJECTION EQUIPMENT
2. Dissassembly, Reassembly and Inspection of Governor
3. Dissassembly, Reassembly and Inspection of Fuel Injection Pump
4. Adjustment of Fuel Injection Pump and Governor
5. Automatic Advancing Timer
6. Fuel Feed Pump
7. Fuel Injection Nozzle
8. Troubleshooting
9. Fuel Injection Pump Service Data
10. Tools
11. Fuel Filter
12. Fuel Tank (Optional)
13. Design Change of Fuel Piping Line
CHAPTER 4 INTAKE AND EXHAUST SYSTEM
2. Intake Silencer
3. Intake Manifold
4. Turbocharger
5. Mixing Elbow
6. Breather
CHAPTER 5 LUBRICATION SYSTEM
2. Lube Oil Pump
3. Lube Oil Filter
4. Oil Pressure Control Valve
5. Lube Oil Cooler
6. Piston Cooling Nozzle
7. Rotary Waste Oil Pump (Optional)
Models
4JH(B)E · 4JH-T(B)E
4JH-HT(B)E · 4JH-DT(B)E
1-1
1-4
1-5
1-6
1-10
1-11
1-15
1-18
2-1
2-4
2-6
2-13
2-17
2-20
2-23
2-26
2-28
3-1
3-9
3-18
3-28
3-34
3-36
3-38
3-42
3-44
3-45
3-47
3-48
3-49
4-1
4-4
4-5
4-6
4-21
4-22
5-1
5-3
5-6
5-8
5-9
5-11
5-12
CHAPTER 6 COOLING WATER SYSTEM
2. Sea Water Pump
3. Fresh Water Pump
4. Heat Excharger
5. Pressure Cap and Sub Tank
6. Thermostat
7. Kingston Cock (Optional)
8. Sea Water Filter (Optional)
9. Bilge Pump and Bilge Strainer (Optional)
CHAPTER 7a REDUCTION AND REVERSING GEAR
(Marine gear model KBW 20 and 21)
1. Construction
2. Installation
3. Inspecting and Servicing
4. Operation and Servicing
5. Disassembly
6. Reassembly
CHAPTER 7b REDUCTION AND REVERSING GEAR
(Marine gear model KM4A, Angle drive)
1. Construction
2. Shifting Device
3. Inspecting and Servicing
4. Special Tools
5. Disassembly
6. Reassembly
CHAPTER 8 REMOTE CONTROL
2. Remote Control Installation
3. Remote Control Inspection
4. Remote Control Adjustment
CHAPTER 9 ELECTRICAL SYSTEM
2. Battery
3. Starter Motor
4. Alternator
5. Instrument Panel and Wiring Codes
6. Warning Devices
7. Air Heater (Optional)
8. Electric Type Stop Device (Optional)
9. Tachometer
10. Alternator 12V/80A (Optional)
CHAPTER 10 DISASSEMBLY AND REASSAMBLY
1. Disassembly and Reassambly Precautions
2. Disassembly and Reassambly Tools
3. Disassembly and Reassambly
5. Test Running
6-1
6-4
6-7
6-10
6-12
6-14
6-16
6-17
6-18
7-1
7-6
7-7
7-8
7-13
7-17
7-23
7-24
7-28
7-33
7-43
7-45
7-53
8-1
8-2
8-5
8-6
9-1
9-6
9-9
9-20
9-30
9-35
9-38
9-39
9-41
9-44
10-1
10-2
10-9
10-32
10-33
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