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Related Manuals for Bolton Tools ZX45 PD
Summary of Contents for Bolton Tools ZX45 PD
- Page 1 MODEL ZX45 PD BENCH MILLING&DRILLING MACHINE OPERATING MANUAL...
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Page 2: Table Of Contents
CONTENTS SAFETY WARNING---------------------------3 SPECIFICATION----------------------------4 FEATURES---------------------------------5 INSTALLATION-----------------------------6 OPERATION--------------------------------6 ELECTRICAL SYSTEM------------------------9 TROUBLE SHOOTING-------------------------10 MAINTENANCE------------------------------12... -
Page 3: Safety Warning
SAFETY WARNING 1. READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE 2. KEEP GUARDS IN PLACE AND IN WORKING ORDER 3. KEEP WORK AREA CLEAN, CLUTTERED AREA INVITE INJURIES 4. KEEP CHILDREN AND VISITORS AWAY FROM WORK AREA 5. DRESS PROPERLY, NO LOOSE CLOTHING, GLOVES NECKTIES,OR OTHER JEWELRY TO GET CAUGHT IN MOVING PARTS,WEAR PROTECTIVE HAIR COVERING TO CONTAIN LONG HAIR. -
Page 4: Specification
SPECIFICATION Model ZX45 PD Max.drilling capacity 1 7/9″ Max.face mill capacity 3 1/7″ Max.end mill capacity 1 1/9″ Max.tapping capacity Max.spindle stroke 5 1/8″ Max.distance from spindle axis to 10 1/4″ column Swivel angle of headstock at ±90° perpendicular direction Max.distance between spindle nose... -
Page 5: Features
FEATURES (1) This machine may be used for surface cutting, drilling, milling, and tapping. (2) This machine is of fine quality, can be operated easily, it is not limited to skilled operator. (3) The drilling and milling operation can be performed by two methods: 1)Hand operation, which makes quick feeding drilling. -
Page 6: Installation
INSTALLATION (1) Ensure the headstock is as lower as possible, and be fixed on the column tightly before moving machine. While moving machine, keep its balance and safety. (2) Don’t mount the machine at the sunshine place to avoid the deformity of machine and the loss of accuracy (3) Mount machine to a sturdy table or a solid concrete foundation, it’s advisable that the base you choose... - Page 7 using the spindle micro feeding handle (5)Move the table from side to side by using the lengthwise table feed wheel, and from front to back by using the cross table feed wheel. (6)Adjust the positive depth stop gauge according to working depth. (7)Adjust the scale size according to working need.
- Page 8 (3)If the gears are not engaged, remove the arbor bolt cover. Rotate the spindle slightly to engage the gears, and then replace the arbor bolt cover. (4)Recheck the lever setting, and then turn the power on. lever Ⅰ-L Ⅰ-M Ⅰ-H Ⅱ-L Ⅱ-M Ⅱ-H...
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Page 9: Electrical System
ELECTRICAL SYSTEM WARNING: 1.A fuse must be connected between machine and power. 2.The ground terminal of machine must be grounded properly 3.Don’t open electrical box during operation, if something is wrong with machine, please ask repairman for help. SPECIFICATIONS OF FUSE Phase Single phase Three phase... - Page 10 For auto-tapping electrical system Single phase...
- Page 11 TAPE OFF V2 FOR 220 Volts The standard wiring of the machine is single phase 220V/110V, 50HZ/60HZ or three phase 380V/220V,50HZ/60HZ.For special request, Please refer to the wiring diagram in the addendum.
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Page 12: Trouble Shooting
TROUBLE SHOOTING 1. The machine doesn’t run when the power switch is turned ON (a)The knob is in the STOP position (b)A fuse has burned out---Check in the switch box, and replaces it necessary. (c)If there is a surge in the current, the circuit breaker may have opened---Press the circuit breaker back, if it is in the open position. -
Page 13: Maintenance
inner bearing covers. Adjust them so there is no free play in the taper bearing, and the bearing turns freely. Tighten them against each other to save this adjustment. (c)The gap of the taper sliding plate is too wide---Adjust the bolt tension. - Page 14 immediately to check for lack of lubrication, faulty adjustments, dull tool bits or other deficiencies, correct any problems before resuming work. (d) Keep the work area clean. 3. Weekly maintenance (a) Clean and coat the lead screw with oil. (b) Check the lubrication of the sliding parts of the table. apply light grease if needed.
- Page 16 PART NO. DESCRIPTION JB/T7273.2 Handwheel 12 × JB/T7270.4 Handle M6 × GB/T77-85 Screw M8 × Zx32-05-002 Dial seat ZX32-01-022 Dial GB/T70-85 Screw M5 × ZX32G-04-009 Cover ZX32G-04-008 Bearing spacer GB/T276-94 Bearing 6202 ZX32G-04-007 Worm shaft ZX32G-04-006 Lock bolt with knob JB/T7271.1-94 Ball knob JB/T7271.6-94...
- Page 17 PART NO. DESCRIPTION GB/T1096 Key 5 × ZX32G-02-023 Shaft GB/T276-94 Bearing 6003 ZX32G-02-017 Gear GB/T1096 Key 6 × ZX32G-02-017 Shaft GB/T1096 Key 5 × GB/T73-85 Screw M5 × ZX32G-02-020 Gear ZX32G-02-019 Gear GB/T308-84 Steel ball 8 GB/T2089-84 Spring ZX32G-02-018 Gear GB/T894.1-94 Inner ring 18 GB/T276-94...
- Page 18 PART NO. DESCRIPTION ZX32G-02-047 Spring ZX32G-02-040 Spring base GB/T70-85 Screw M5 × ZX32G-02-039 Lock handle GB/T77-85 Screw M10 × GB/T79-85 Screw M10 × ZX32G-02-038 Fixed tight collar A ZX32G-02-038 Fixed tight collar B ZX32G-02-002 Lead screw GB/T73-85 Screw M6 × ZX32G-02-025 Fork GB/T879-86...
- Page 20 Table Assembly PART No. DESCRIPTION QTY. GB/T7270.4 Handle M10×80 ZX32-01-028 Handwheel GB/T77-85 Screw M6×10 ZX32-01-023 Dial clutch GB/T879-86 Spring pin 5×40 ZX32-01-022 Dial ring GB/T70-85 Screw M8×16 ZX32-01-027 Square flange C GB/T301-94 Thrust bearing 51103 ZX32-01-024 Cross lead screw ZX32-01-016 Base ZX32-01-010 Anti-dust plate...
- Page 21 DESCRIPTION PART NO. QTY. GB/T1155-79 Oiler 6 ZX32W-01-018 Crank × × GB/T7270.1-94 Handle 6 ×30 GB/T118-86 Taper pin 8 ×20 GB/T70-85 Lock Screw M8 ZX32W-01-006 Bracket GB/T301-95 Bearing 51103 ZX32W-01-007 Taper gear GB/T276-94 Bearing 6204-2RS ×12 GB/T1096-79 Key 5 ZX32W-01-005 Lead Screw ×...
- Page 23 Spindle Assembly PART NO. DESCRIPTION ZX40G-03-001 Spindle GB/T858-88 Stop washer 30 GB/T810-86 Nut M30×1.5 GB/T5780-86 Bolt M6×50 ZX40G-03-003 Graduate rod base GB/T41-86 Nut M6 ZX40G-03-002 Anti-dust ring GB/T297-94 Bearing 30208/P6 ZX40G-03-005 Rack sleeve ZX32G-03-004 Rubber flange GB/T297-94 Bearing 30206/P6 Spring pin φ3×18 GB/T879-86 ZX32G-03-010 Handle...