Coleman CK100-S Owner's Manual
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Coleman CK100-S Owner's Manual

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POWERSPORTS
POWERSPORTS
OWNER'S MANUAL
Always wear a helmet it could save your life!
This Go-kart is designed for operators age 13 and
over. Adult supervision is required for riders age
16 and under
READ THIS MANUAL CAREFULLY!
Provincial / Municipal governments have different
regulations pertaining to owning and operating an
off-road vehicle, learn the regulations in your area
(888)-405-8725 Coleman Powersports
364 S Smith Rd. Tempe, AZ. 85281
www.colemanpowered.com
Model: CK100-S
.
REV051117

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Summary of Contents for Coleman CK100-S

  • Page 1 Always wear a helmet it could save your life! This Go-kart is designed for operators age 13 and over. Adult supervision is required for riders age 16 and under Model: CK100-S READ THIS MANUAL CAREFULLY! Provincial / Municipal governments have different regulations pertaining to owning and operating an...
  • Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart opera- tion.
  • Page 3 The third part will describe HOW TO AVOID THE HAZARD. Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason, owners should recycle, trade in, or dispose as appropriate, oil and tires.
  • Page 4 WARNING The engine exhaust from this Go Kart contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. California proposition 65...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS COLEMAN POWERSPORTS WARRANTY.1 ENGINE OIL .......... 26 IMPORTANT SAFETY LABELS....3 CHECKING........ 26 LOCATION..........3 CHANGING........ 26 LABELS..........4 IDLE SPEED ADJUSTMENT....27 SAFETY ............5 SHOCK ABSORBER ADJUSTMENT..27 DESCRIPTION AND PART LOCATIONS... 6 FUEL HOSE INSPECTION..... 28 DESCRIPTION AND PART FUNCTIONS..

  • Page 6: Coleman Powersports Warranty.1

    Coleman Powersports offers the following warranty to the initial purchaser of this new Coleman Powersports product. The initial purchaser is defined as the first person to purchase a new Coleman Powersports product from an Authorized Retailer of Coleman Powersports products.
  • Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability or fitness for a particular purpose which would extend longer than the dura- tion of this written warranty.

  • Page 8: Important Safety Labels

    IMPORTANT LABELS LOCATION...

  • Page 9: Labels

    IMPORTANT LABELS WARNING LABELS WARNING WARNING Improper tire pressure or overloading THIS GO-KART CAN BE HAZARDOUS TO OPERATE IF can cause loss of control. DRIVEN CARELESSLY Loss of control can result in severe INJURIES CAN RESULT IF YOU DO NOT FOLLOW THESE INSTRUCTIONS: injury or death.

  • Page 10: Safety

    SAFETY 1. Always read and understand 11. Never operate Go Kart with long the Owner’s/Operator’s manual hair, loose jewelry or loose cloth- and warnings before starting the ing that could get caught in moving Go Kart for the first time parts.

  • Page 11: Description And Part Locations

    DESCRIPTIONS AND PART LOCATIONS Front tires Metal nose piece Head bracket assembly Clutch assembly cover Rear tires Side panel Seat Seat belt 10. Steering wheel 11. Gas pedal 12. Brake pedal 13. Brake fluid reservoir 14. Tie rods 15. Disk brake cover 16.

  • Page 12: Description And Part Functions

    DESCRIPTION AND PART FUNCTIONS Ignition Switch (1) : When the ignition switch is placed in the (ON) position the engine can start. When the ignition switch is placed in the (OFF) position the engine will not start, or will turn off, if running. Brake Pedal (3): Depressing the brake pedal will stop the Go Kart.

  • Page 13: Fuel Tank Cap

    DESCRIPTION AND PART FUNCTIONS Fuel Tank Cap (1): To open fuel tank cap, Turn cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug. Make sure cap is seated properly . Oil Fill plug/Dipstick (2) To open Oil fill plug/Dipstick, turn cap counter clockwise to remove.

  • Page 14: Seat Adjustment

    DESCRIPTION AND PART FUNCTIONS WARNING SEAT ADJUSTMENT Failure to have the seat Failure to have the seat locked in position could locked in position could be hazardous. be hazardous. The seat coming loose The seat coming loose could cause the operator could cause the operator to loose control.

  • Page 15: Fuel And Oil

    FUEL AND OIL FUEL WARNING Never use leaded gasoline in this Fuel and fuel vapor are highly product. Leaded fuel could affect flammable and toxic. You can the engine’s emissions and damage be burned or poisoned while the engine. refueling. Go Kart requires clean unleaded regular gasoline with a minimum Before refueling make sure to...

  • Page 16: Pre Ride Inspection

    PRE-RIDE INSPECTION Inspecting and checking the condition of the Go Kart before each WHAT TO CHECK FOR ride is important. Following the CHECK pre-ride check list will help insure Steering • Smoothness the you do not have mechanical • No restriction of problems which could result in movement injury or becoming stranded.

  • Page 17: Operating The Go Kart

    OPERATING THE GO KART WARNING WARNING Operating this Go Kart in a Carrying a passenger on this irresponsible manner which Go Kart could be hazardous includes jumping or other Carrying a passenger could stunts could be hazardous. cause loss of control resulting Jumping or other stunts could in severe injury of death to the result in loss of control of the...

  • Page 18: Helmet, Eye Protection And Protective Clothing

    OPERATING THE GO KART HELMET, EYE PROTECTION, PROTECTIVE CLOTHING Always wear a DOT certified helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you.

  • Page 19: Seat Belts

    OPERATING THE GO KART SEAT BELTS WARNING Riding in this go kart without the seat belt harness worn and attached properly could be hazardous Riding the go kart without the seat belt harness worn increases the chance of injury or death in the event of an accident Never operate the go kart with- out the seat belt harness worn...

  • Page 20: Starting The Engine

    OPERATING THE GO KART STARTING ENGINE To start the engine 1. Set the parking brake by de- pressing the brake pedal and set- ting the parking brake pin (1). 2. Place the fuel valve (2) in the “ON” (vertical) position. 3..

  • Page 21: Starting Off

    OPERATING THE GO KART STARTING OFF WARNING 1. Start and warm up the engine Operating this Go-Kart at exces- according to the instructions in this sive speeds could be hazard- manual. ous. 2. Sit down in the go-kart and fasten seat belt. Driving at excessive speeds in- creases your chances of losing 3.

  • Page 22: Operating On Hills

    OPERATING THE GO KART CLIMBING A HILL DESCENDING A HILL 1. Stop and evaluate the hill before To operate the Go Kart going down a attempting to climb. Make sure the hill, follow the instructions below. hill is not too steep, the terrain is not 1.

  • Page 23: Skidding Or Sliding

    OPERATING THE GO KART SKIDDING OR SLIDING In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques WARNING listed below to regain control. Front wheel begins to slide or skid: Applying the parking brake To regain traction, let off the while operating the Go Kart...

  • Page 24: Operating Through Water

    OPERATING THE GO KART OPERATING THROUGH WATER Operating through water can be hazardous, especially if it is fast moving. Make sure the water you are operating through is shallow and is not more than 5cm (2in) deep. Before crossing any water look at the terrain entering and exiting the water, the terrain WARNING...

  • Page 25: Operating In Cold Weather

    OPERATING THE GO KART OPERATING IN COLD Preventive maintenance in cold WEATHER - PRE RIDE weather operating is important. After operating in cold weather INSPECTION with snow, slush, water or ice, dry off the Go Kart including brake and Brake and throttle linkages: throttle linkages.

  • Page 26: Load Guidelines

    AFTER MARKET PARTS After market parts and accessories Load guidelines including are available from many accessories: manufactures. Coleman Power Never exceed the maximum load sports cannot confirm the quality, capability of the Go Kart. This safety or suitability of all the includes the weight of the accessories available.

  • Page 27: Maintenance

    MAINTENANCE For maintenance, your Go Kart may be maintained by an authorized Coleman Powersports service center or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manual is Failing to perform recom-...

  • Page 28: Maintenance Chart

    MAINTENANCE Every20 Every Every First 5 hours of Before ITEM hours of operation hours hours each ride operation or 1 or 3 or 6 month months months Exhaust pipe nuts and muffler bolts Air cleaner element Valve Clearance** Spark Plug Fuel Line Idle speed Condition of throttle and...

  • Page 29: Air Filter

    MAINTENANCE AIR FILTER CAUTION The air cleaner element needs to be cleaned or replaced periodically Clean air filter more frequently if Clean air filter more frequently if (see chart for cleaning/replace- Go Kart is driven in wet, muddy ment intervals). The air filter or dusty conditions.

  • Page 30: Spark Plug

    MAINTENANCE SPARK PLUG This Go Kart comes equipped with an CHDY - E6TC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush.

  • Page 31: Engine Oil

    MAINTENANCE ENGINE OIL 6. Re- install fill cap, Start engine and allow to run for a few minutes, The proper amount and grade of Re-check oil level and fill engine oil will have a great impact accordingly. on the life of the engine. Checking the oil daily and changing the oil as listed in the maintenance schedule WARNING...

  • Page 32: Idle Speed Adjustment

    MAINTENANCE IDLE SPEED ADJUSTMENT The idle speed should be set at 1700 +- 100 RPMs To adjust the idle speed: 1. Locate the idle adjustment screw (1) located on the carburetor. 2. Allow the engine to warm up approximately 10 minutes 3.

  • Page 33: Fuel Hose Inspection

    MAINTENANCE FUEL HOSE INSPECTION Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with rear hydraulic disk brakes WARNING Failing to inspect brakes before each use could be hazardous...
  • Page 34 MAINTENANCE Clutch lubrication To help ensure the maximum life out of the Centrifugal clutch. It is important to clean and lubricate the clutch after every 5 hours of operation. To Clean and lubricate, follow the instructions below. Make sure engine is not running and that the engine and clutch has had time to cool.

  • Page 35: Lubrication

    MAINTENANCE Chain and Sprocket Chain Lubrication inspection Lubricating the chain before each ride will help to ensure maximum Inspect drive chain for wear, rust, life of the chain and sprockets. bound links, proper lubrication and Instructions for proper tension. cleaning and chain If drive chain has a problem, correct or replace.

  • Page 36: Tires

    MAINTENANCE TIRES Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the Minimum tread tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, operator comfort, steering, tire life and trac-...

  • Page 37: Storage

    MAINTENANCE STORAGE If the Go-Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go-Kart thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. Note: Keep water away from air intake and muffler outlet while washing to avoid water from entering...

  • Page 38: Washing The Go Kart

    MAINTENANCE WASHING THE GO KART 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild de- tergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart.

  • Page 39: Troubleshooting

    TROUBLESHOOTING Trouble Possible cause Solution Engine will • Air filter dirty • Clean or replace air not start. filter • Low fuel • Fill with fresh fuel • Stale (old) or contaminated • Have a service center fuel. flush and fill with fresh fuel.

  • Page 40: Torque Specifications

    TORQUE SPECIFICATIONS FASTNER TORQUE TORQUE THREAD SIZE (ft.lbs.) / (in.lbs.) (nm) 5 mm bolts and nuts 39-52 in.lbs. 4.5 - 6 nm 6mm bolts and nuts 69 - 104 in. lbs. 8 - 12 nm 8mm bolts and nuts 13 - 18 ft.lbs. 18 - 25 nm 10 mm bolts and 22 - 29 ft.lbs.

  • Page 41: Specifications

    SPECIFICATIONS Engine Braking Displacement 98cc Rear Brake Hydraulic disk Max HP: 3hp/3600rpm Max Torque 3.69lb ft (5Nm) Tires @ 3200rpm Front Tire Size AT13/5-6 Bore x Stroke (56mm x 40mm) Rear Tire Size AT13/5-6 Starting Manual Pull Start Tire pressure 14psi (96.5kpa) Spark Plug Typ CHDY - E6TC Cooling...

  • Page 42: Location

    VEHICLE IDENTIFICATION NUMBER LOCATION The Vehicle identification number is needed when calling for parts, service center help or when registering your Go Kart. Locate the number and list the number below for your reference. The 17 digit Vehicle Identification Number (VIN) is stamped on the left rear bumper support frame on the go-kart.

  • Page 43: Emission Control System Warranty

    EMISSION CONTROL SYSTEM WARRANTY Below is the emission control system warranty printed in the owner’s manual, the copy of the owner’s manual is available upon your request. YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S.Environmental Protection Agency,and Hisun POWERSPORTS,LLC are pleased to explain the emission control system warranty on your 2014 ATV-B New highway motor vehicles must be designed, built and equipped to meet U.S.EPA Federal anti-smog standards.
  • Page 44 If you use you vehicle in any type of competitive event, this war- ranty is immediately and completely void. If you have any questions regarding your warranty rights and responsibilities, you should contact HISUN POWERSPORTS, LLC 2848 Reward Lane, Dallas, TX 75220,TEL: 214- 792-9388 FAX: 214- 792-9355 Hisun warrants that each 2014 and later Hisun’s ATV-B: A.
  • Page 45 transportation of the vehicle to or from the Hisun’dealer. Hisun shall not be liable for any other expenses, loss or damage, whether direct, transportation of the vehicle to or from the Hisun’dealer. Hisun shall not be liable for any other expenses, loss or damage,whether direct, incidental, consequential or exemplary arising in connection with the sale or use exclusion or limitation of any purpose.
  • Page 46 NOTES...
  • Page 47 POWERSPORTS 1775 E. University Dr. Tempe, AZ. 85281 PHONE: Toll Free 888-405-8725 https://www. colemanpowered.com https://www.facebook.com/colemanpowersportusa https://www.instagram.com/colemanpowersports_usa...

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