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Coleman Powersports CK100-S Assembly Instructions Manual

Coleman Powersports CK100-S Assembly Instructions Manual

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Powersports
Model CK100-S
Assembly Instructions
PLEASE NOTE THAT THIS IS NOT THE OWNER'S MANUAL BUT THE
ASSEMBLY INSTRUCTIONS ONLY.
BEFORE OPERATING THIS GO-KART, MAKE SURE THE OPERATOR READS
AND UNDERSTANDS THE OWNER'S MANUAL, WARNING LABELS AND IS
FAMILIAR WITH ALL GO-KART CONTROLS.
FOR QUESTIONS REGARDING ASSEMBLY OF THIS GO-KART, PLEASE CALL
COLEMAN POWERSPORTS, TOLL FREE 888-405-8725
colemanpowered.com
REV 050917

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Summary of Contents for Coleman Powersports CK100-S

  • Page 1 BEFORE OPERATING THIS GO-KART, MAKE SURE THE OPERATOR READS AND UNDERSTANDS THE OWNER’S MANUAL, WARNING LABELS AND IS FAMILIAR WITH ALL GO-KART CONTROLS. FOR QUESTIONS REGARDING ASSEMBLY OF THIS GO-KART, PLEASE CALL COLEMAN POWERSPORTS, TOLL FREE 888-405-8725 colemanpowered.com REV 050917...
  • Page 2: Removal From Crate

    REMOVAL FROM CRATE 1. Remove metal crate from around Go-Kart. 2. Locate and Remove Owner’s/Operator’s manual, Set up instructions and all documentation. Remove bolts Note: Remove bolts holding Read Owner’s / Operator’s chasis to crate manual thoroughly before starting Go-Kart for the first time.
  • Page 3 PARTS Hardware Rear Wheels Front Wheels Side Panels Nose Piece Safety net Bracket support Nose Piece Pads Safety Net Tool Kit...
  • Page 4 FRONT TIE ROD ASSEMBLY Hardware: M8 X 30 Bolts 2ea. (A) M8 Lock Nuts 2ea (B) 1. Locate the end of the Tie rods (C) on both sides of Go- Kart. 2. Attach Tie rod (C) to spindle (D) using M8 x 30 bolts (A) and M8 lock nuts (B).
  • Page 5: Front Wheel Assembly

    FRONT WHEEL ASSEMBLY Hardware: M14 Washer 2ea. (A) M14 Lock washer 2ea. (B) M14 Cap Washer 2ea. (C) M14 Castle nuts 2ea. (D) Cotter pins 2ea. (E) Hub Caps 2ea. (F) 1. Install Tires on front axles making sure air stem on rim faces out.
  • Page 6: Rear Wheel Assembly

    REAR WHEEL ASSEMBLY Hardware: Wheel Spacers 2ea. (A) 2ea. (B) M14Washer 2ea. (C) M14 Cap Washer 2ea. (D) M14 Castle nuts 2ea. (E) Cotter pins 2ea. (F) Hub Caps 2ea (G) 1. Slide wheel spacer (A) over axle 2. Insert Key (B) into Keyway grove on axle.
  • Page 7 NOSE COVER ASSSEMBLY Hardware: M6 x 12 bolts 5ea. (A) 1. Install nose bracket (B) on frame using M6 x 12 bolts (A). Note: Bracket should face down. 2. Install nose cover (C) and attach to Nose bracket (B) and steering column assembly using M6 x 12 Bolts (A).
  • Page 8 SAFETY NET ASSEMBLY INSTALLATION M8 X 60 bolts 3 ea. (A) M8 Concave Spacers 3 ea. (B) M8 Flat Washers 6ea. (C) 1. Attach Safety net frame to Kart with M8 bolts (A) , and Concave spacers (B) M8 Thick washers (C) 2.
  • Page 9: Pre-Ride Inspection

    PRE-RIDE INSPECTION WHAT TO CHECK FOR Inspecting and checking the CHECK condition of the Go Kart Steering • Smoothness before each ride is important. • No restriction of Following the pre-ride check movement list will help insure the you do Brakes • Stops Kart not have mechanical...
  • Page 10 WARNING Never Attempt to start this Go-Kart without reading and understanding the Owner’s/Operator’s manual. The Owner’s/Operator’s manual provides information on safety, parts, functions, pre-ride inspection, starting and maintenance. Powersports Phone: 888-405-8725 Colemanpowered.com...