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United Electric Controls J120 Installation And Maintenance Instructions Manual

United Electric Controls J120 Installation And Maintenance Instructions Manual

120 series, explosion-proof pressure and differential pressure switches

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Please read all instructional literature carefully and thoroughly before starting. Refer to the final page for the listing of Recommended
Practices, Liabilities and Warranties.
GENERAL
MISUSE OF THIS DEVICE MAY CAUSE EXPLOSION AND
PERSONAL INJURY. THESE INSTRUCTIONS MUST BE
THOROUGHLY READ AND UNDERSTOOD BEFORE DEVICE IS
INSTALLED.
THIS DEVICE IS SUITABLE FOR USE IN CLASS I, DIVISION 1,
GROUPS B, C AND D; CLASS II, DIVISION 1, GROUPS E, F AND
G; CLASS III; OR NON-HAZARDOUS LOCATIONS ONLY.
ENCLOSURE TYPE 4X, 7 & 9.
The device has been certified in accordance with the
applicable requirements of the following standards:
th
IEC 60079-0, 6
Edition, Revision Date 2013/12
th
IEC 60079-1, 7
Edition, Revision Date 2014/06
th
IEC 60079-1, 6
Edition, Issue Date 2007/04
nd
IEC 60079-31, 2
Edition, Issue Date 2013/11
EN 60079-0:2012+A11:2013
EN 60079-1:2007
EN 60079-31:2014
THIS DEVICE IS ATEX CERTIFIED FOR EQUIPMENT CATEGORY
2. SUITABLE FOR APPROPRIATE USE IN GAS ZONE 1 & DUST
ZONE 21 APPLICATIONS.
DEMKO 09 ATEX 0815573X
0539 IECEx UL 03.0001X
II 2 G Ex db IIC T6 Gb
II 2 D Ex tb IIIC T85°C Db IP66
-40°C ≤ Tamb. ≤ + 75°C
BEFORE INSTALLING, CHECK THE SENSOR MODEL SELECTED
FOR COMPATIBILITY TO THE PROCESS MEDIA IN CONTACT
WITH THE SENSOR AND WETTED PARTS.
TO PREVENT IGNITION OF HAZARDOUS ATMOSPHERES,
DISCONNECT SUPPLY CIRCUITS BEFORE OPENING. KEEP
COVER TIGHT WHILE CIRCUITS ARE ENERGIZED.
PROOF PRESSURE* LIMITS STATED IN THE LITERATURE
AND ON NAMEPLATE MUST NEVER BE EXCEEDED, EVEN BY
SURGES IN THE SYSTEM. OCCASIONAL OPERATION OF DEVICE
UP TO MAXIMUM PRESSURE IS ACCEPTABLE (E.G., START-UP, TESTING).
CONTINUOUS OPERATION SHOULD NOT EXCEED THE DESIGNATED
OVER RANGE PRESSURE** OR WORKING PRESSURE RANGE***.
120 Series
Explosion-Proof Pressure and
Differential Pressure Switches
Types
J120, J120K, H121, H121K, H122, H122K
IMP120-17
www.ueonline.com
U N I T E D E L E C T R I C
C O N T R O L S

Installation and Maintenance

Instructions
*Proof Pressure: The maximum pressure to which a pressure sensor
may be occasionally subjected, which causes no permanent damage
(e.g., start-up testing). The unit may require re-gapping. (See Part
II- Adjustments)
**Over Range Pressure: The maximum pressure to which a pressure
sensor may be continuously subjected without causing damage and
maintaining set point repeatability.
***Working Pressure Range The pressure range within which two
opposing sensors can be safely operated and still maintain set point
repeatability.
THIS DEVICE DOES NOT HAVE ANY FIELD REPLACEABLE
PARTS. ANY SUBSTITUTION OF COMPONENTS MAY IMPAIR
SUITABILITY FOR CLASS I, DIVISION 1.
The 120 Series pressure and differential pressure switches are
actuated when a bellows, diaphragm or piston sensor responds to
a pressure change. This response at a pre-determined set point(s)
actuates a SPDT, DPDT or dual SPDT snap-acting microswitch(es),
which convert the pressure signal into an electrical signal. Control
set point(s) may be varied by turning the internal adjustment hex
(J120 & J120K models) or the external knob and pointer(s) (H121,
H121K, H122, & H122K models, see picture above) according to the
procedures outlined. (See Part II - Adjustments)
Please refer to product bulletin for product specifications. Product
bulletins may be found at www.ueonline.com.
UE declarations and third party issued certifications are available for
download at www.ueonline.com/prod_approval.
Date code format on nameplate is "YYWW" for year and week.
Part I -Installation
–Screwdriver/Adjustable Wrench to 1-1/2"
Tools Needed
MOUNTING
TO PREVENT ELECTROSTATIC DISCHARGE, WIPE DOWN COVER
AND ENCLOSURE OF ANY DUST BUILD UP BEFORE REMOVING
COVER.
INSTALL DEVICE WHERE SHOCK, VIBR ATION AND
TEMPERATURE FLUCTUATIONS ARE MINIMAL. DO NOT MOUNT
DEVICE IN AMBIENT TEMPERATURES THAT EXCEED THE
LIMITS ON THE NAMEPLATE FOR THE APPROPRIATE AREA
IMP120-17

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Summary of Contents for United Electric Controls J120

  • Page 1: Installation And Maintenance

    THIS DEVICE IS ATEX CERTIFIED FOR EQUIPMENT CATEGORY (J120 & J120K models) or the external knob and pointer(s) (H121, 2. SUITABLE FOR APPROPRIATE USE IN GAS ZONE 1 & DUST H121K, H122, &...
  • Page 2 (standardly supplied with plastic CONDUIT RUNS WITHIN 18 INCHES OF ENCLOSURE plug). TYPE J120 IS PROVIDED WITH TWO 3/4” NPT ELECTRICAL CONDUIT OPENINGS, EITHER OF WHICH OR BOTH CAN BE USED DURING INSTALLATION. A 3/4” EXPLOSION-PROOF PLUG* IS PROVIDED FOR PROPERLY PLUGGING THE UNUSED CONDUIT OPENING.
  • Page 3 Using the example from step 1, turn the wheel clockwise or counter clockwise until 20 psi is Types J120 (All) and J120K Models 455-559 (See Figure 4A) achieved. This is your set point.
  • Page 4 Remove front window and gasket (four screws) to gain access NOT SHOWN ABOVE. to span adjustment. Connect device to calibrated gauge and set required differential Re-Gapping Procedure for J120/J120K pressure. Using a screwdriver, slowly turn the span adjustment to obtain required indication. Remount the front gasket and window.
  • Page 5 Types J120, J120K Dimensions Dimension A Models Inches (Dimensional drawings for all models may be found at www.ueonline.com) Pressure Internal Set Point Adjustment 126-164 7.25 184.2 Types J120, J120K S126B-S164B 7.63 193.8 171-174 8.72 221.5 183-186, 483-486 8.41 213.6 188-189, 488-489 7.47...
  • Page 6: Differential Pressure

    Pressure - continued RECOMMENDED PRACTICES AND WARNINGS United Electric Controls Company recommends careful consideration of the following factors when specifying and installing UE pressure and temperature units. Before installing a unit, the Installation and Maintenance instructions provided with unit must be read and understood.

This manual is also suitable for:

J120kH121kH121H122H122k120 series