BD Diesel Performance 1030395 Installation Manual page 7

22 September 2015
BPS
The module is looking for the 12-volt positive signal that triggers the exhaust brake
to activate. Use the chart below and wiring diagrams at the back of this manual to
make the correct connection.
Brake System
BD Brake (except Ford PowerStroke) &
Pac Brake (Dodge Application)
BD Brake (Ford PowerStroke)
Pac Brake (1994-97 Ford PowerStroke)
Jacobs E-Brake (Dodge 6BTA)
O/D SW
For 1994-98 Dodges, locate the Lt. Green w/Orange Tracer wire, or, the Orange
w/White on 1999-up Dodges, in the harness above the master brake cylinder
(NOTE: The same harness that the VSS wire is usually found) or PCM C3 Pin 13.
For 2004 Dodges, locate the Dark Green wire at the ECM on the driver side of the
engine. Pin 13 on the ECM C2 connector (50 pin). 2005 Dodge trucks do not have
an OD off wire and do not use this function.
Cut the White wire to length, while leaving some slack. Connect to the overdrive
wire using a gray Posi-Tap™ connector, or solder the White wire to O/D wire and
protect from elements (i.e. liquid electrical tape)
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295
TorqLoc# 1030395
#4 Brake Power Signal (Brown Wire)
#5 Dodge Overdrive Switch (White wire)
BD Engine Brake Inc.
Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com
Connection
Posi-Tap™ onto the wire leading from the
DFVI to the exhaust brake solenoid.
Cut the wire leading from the Throttle
Relay to the Control Valve for the exhaust
brake valve.
connector, attach the Brown wire to the
wire coming
Switch/Relay (See "#9 Engine Brake" on
the page 9 for the connection to the wire
going to the Control Valve for the exhaust
brake.)
Posi-Tap™ onto the blue wire running
from the toggle switch to the Vacuum
Control Solenoid.
Posi-Tap™ onto the black wire on the
wire harness at the throttle switch.
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
Using a Blue
from the Throttle
7
Butt