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BD Diesel Performance 1030395 Installation Manual

Bd torqloc torque convertor control system
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22 September 2015
PN#1030395 TorqLoc (I-00208)
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To rq u e Co n v e rto r Co n tro l S y s tem
1030395
Part#
Installation Manual for the following applications:
BD Brakes for Dodge, Ford and Chevrolet
Pac Brake for Dodge & Ford
Jacobs E-Brake for 1994-98 Dodge 6BTA 12 Valve
* Please read this instruction manual before starting installation *
BD Engine Brake Inc.
Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295
U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com

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Summary of Contents for BD Diesel Performance 1030395

  • Page 1 22 September 2015 PN#1030395 TorqLoc (I-00208) To rq u e Co n v e rto r Co n tro l S y s tem 1030395 Part# Installation Manual for the following applications: BD Brakes for Dodge, Ford and Chevrolet Pac Brake for Dodge & Ford...

  • Page 2: Table Of Contents

    22 September 2015 TorqLoc# 1030395 T A B L E C O N T E N T S WELCOME ..................................2 The BD TORQLOC Advantage ............................2 Operating the BD TORQLOC ............................3 Transmission Quirks ................................. 4 Compatibility With Other Exhaust Brake Brands ....................... 4 Adjusting For Application ..............................

  • Page 3: Operating The Bd Torqloc

    22 September 2015 TorqLoc# 1030395 Operating the BD TORQLOC The TorqLoc works off of a lighted 3-position toggle switch and will only take effect when the vehicle is above a set speed (approximately 25mph to 30mph) and the torque convertor lock-up clutch is engaged. The lock-up clutch usually engages when the vehicle is cruising with little throttle action.

  • Page 4: Transmission Quirks

    22 September 2015 TorqLoc# 1030395 Transmission Quirks Some Dodges built between the production dates of 09/95 to 04/96 have had computers that the programming for the transmission control has caused some lock-up control problems and/or will cause the TorqLoc not to operate correctly. If this occurs, the computer can be "re-flashed"...

  • Page 5: Adjusting For Application

    22 September 2015 TorqLoc# 1030395 Adjusting For Application Before installing, open the box up by removing two screws on bottom of module. On the opposite end of the circuit board from the terminals, there is selection of 8 "dip" switches. These dip-switches control the speed that the TorqLoc module will disconnect the lock-up clutch.
  • Page 6 22 September 2015 TorqLoc# 1030395 +12V TorqLoc power lead (Red wire) Using a test light or multi-meter, find a key switched +12 Volt power source in the wiring harness under the dash. Connect the Red wire to it using a black Posi-Tap™...
  • Page 7 22 September 2015 TorqLoc# 1030395 Brake Power Signal (Brown Wire) The module is looking for the 12-volt positive signal that triggers the exhaust brake to activate. Use the chart below and wiring diagrams at the back of this manual to make the correct connection.
  • Page 8 22 September 2015 TorqLoc# 1030395 PCM & TCC #6-7 Converter Control (Yellow #6 and Blue #7 wire)) Locate the vehicle’s Torque Convertor Control (TCC) as described in the following chart. Cut the applicable wire and attach one side of a blue Posi-Lock connector to the wire leading back to the transmission, and, attach one side of another blue Posi- Lock connector to the wire heading to the vehicles computer (ECM or PCM).

  • Page 9: Testing The Torqloc (With An Exhaust Brake)

    22 September 2015 TorqLoc# 1030395 Testing The TORQLOC (with an exhaust brake) With the module pulled out enough to be easily visible while driving, take the vehicle for a drive. Turn the brake on and first check that the LED light comes on once the vehicle has surpassed the set speed.
  • Page 10 22 September 2015 TorqLoc# 1030395 Wiring The TORQLOC (without an exhaust brake) This includes Jacobs E-Brake for Dodge ISB and US Gear D-Celerator exhaust brakes: For those applications where there is no exhaust brake installed, or, where the automatic feature of the TorqLoc module is not desired or cannot be installed, follow the same wiring instructions as in the previous pages, except remove the long section of Brown wire on the 3-Pos.

  • Page 11: Testing The Torqloc (Without An Exhaust Brake)

    22 September 2015 TorqLoc# 1030395 Testing the TORQLOC (without an exhaust brake) With the module pulled out enough to be easily visible while driving, take the vehicle for a drive. Turn the brake on and first check that the LED light comes on once the vehicle has surpassed the set speed.

  • Page 12: Dodge "Trans" Relay Bypass (1996-2000)

    22 September 2015 TorqLoc# 1030395 Dodge “TRANS” Relay Bypass (1996-2000) Remove the cover on the Power Distribution Center (PDC) box, behind the driver's side battery. Replace the "TRANS" relay (see diagrams below, or bottom of PDC cover) with Copper Jumper.

  • Page 13: Bd Torqloc Wiring Diagrams

    22 September 2015 TorqLoc# 1030395 BD TORQLOC WIRING DIAGRAMS - ∙ BD BRAKES: 1995-2003 FORD 7.3L / 1999-2005 DODGE 24V Pink BD Engine Brake Inc. Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S.

  • Page 14: Bd Brakes: 1994-1998 Dodge / 1988-94 Ford Idi / Chevy 6.2-6.5L

    22 September 2015 TorqLoc# 1030395 BD TORQLOC WIRING DIAGRAMS - ∙ BD BRAKES: 1994-1998 DODGE / 1988-94 FORD IDI / CHEVY 6.2-6.5L ∙ PAC BRAKE: DODGE 12V NOTE: CHEVY TRUCKS WITH A 6.2/6.5L ENGINE MUST HAVE A LOCK UP TRANSMISSION (ie.

  • Page 15: Pac Brake: 1995-97 Ford Powerstroke

    22 September 2015 TorqLoc# 1030395 BD TORQLOC WIRING DIAGRAMS - ∙ PAC BRAKE: 1995-97 FORD POWERSTROKE BD Engine Brake Inc. Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295...

  • Page 16: Jacobs E-Brake: Dodge 12 Valve

    22 September 2015 TorqLoc# 1030395 BD TORQLOC WIRING DIAGRAMS - ∙ JACOBS E-BRAKE: DODGE 12 Valve BD Engine Brake Inc. Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295...

  • Page 17: Pac Brake: Dodge Isb 24 Valves

    22 September 2015 TorqLoc# 1030395 BD TORQLOC WIRING DIAGRAMS - ∙ PAC BRAKE: DODGE ISB 24 VALVES ∙ JACOBS BRAKE: DODGE ISB 24 VALVES ∙ US GEAR D-CELERATOR BRAKES ∙ NO EXHAUST BRAKE INSTALLED BD Engine Brake Inc. Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 U.S.

  • Page 18: Autoloc Vs. Torqloc

    22 September 2015 TorqLoc# 1030395 AUTOLOC vs. TORQLOC The difference between the AutoLoc and TorqLoc is that the AutoLoc automatically controls the TCC lock up signal once it receives a power signal from the exhaust brake switch and the TorqLoc has a manual position, automatic (or AutoLoc position), and an Off position.

  • Page 19: Questions

    22 September 2015 TorqLoc# 1030395 shuddering that would occur when you have a locked up torque convertor clutch & you’re going to be doing less than 35 mph in overdrive. You can do any of the four following actions to cancel out the system: 1) turn off the AutoLoc switch, 2) turn off the overdrive, 3) lightly step on the throttle pedal, or 4) pull the gearshift lever down into second gear.

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