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Summary of Contents for Miller AC 150 Stick
- Page 1 OM-194 415 May 1999 Effective with serial number: 150 - 151968 200 - 151969 Processes Stick (SMAW) Welding Description AC 150 Stick and AC 200 Stick Visit our website at www.MillerWelds.com...
- Page 2 1929. This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite. We’ve made installation and operation quick and easy.
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Page 3: Table Of Contents
......... . . 3-1. Controls For AC 150 Stick . -
Page 4: Declaration Of Conformity
Via Privata Iseo, 6/E Indirizzo Costruttore: 20098 San Giuliano Milanese, Italy Declares that this product: AC 150 Stick Dichiara che il Prodotto: AC 200 Stick Conforms to the following Directives and Standards: È Conforme alle seguenti Direttive e Norme. Direttive Electromagnetic Compatibility Directives: 89/336/EEC Compatibilità... -
Page 5: Section 1 - Safety Precautions For Arc Welding
SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDING safety_stickom1 6/95 1-1. Symbol Usage Y Marks a special safety message. Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Means NOTE; not safety related. This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. -
Page 6: Additional Installation, Operation, And Maintenance Hazards
1. Protect compressed gas cylinders from excessive heat, CYLINDERS can explode if damaged. mechanical shocks, slag, open flames, sparks, and arcs. Shielding gas cylinders contain gas under high 2. Keep cylinders away from any welding or other electrical circuits. pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding 3. -
Page 7: Section 2 - Installation
SECTION 2 – INSTALLATION NOTE The AC 150 Stick model is shown in illustrations throughout this manual. Unless otherwise specified, procedures apply to both models. 2-1. Specifications Amperes Input at Maximum Rated Load Output, Model Rated Welding Output Open-Circuit Weight... -
Page 8: Typical Connections
) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. Ref. S-0007-D 2-5. Electrical Service Guide Model AC 150 Stick AC 200 Stick Input Voltage Input Amperes At Rated Output... -
Page 9: Connecting Input Power
Green/Yellow Y Always connect grounding conductor first. = GND/PE AC 150 Stick shown in illustration. Connection procedure is the same for the AC 200 Stick. OM-194 415 Page 5... -
Page 10: Section 3 - Operation
SECTION 3 – OPERATION 3-1. Controls For AC 150 Stick Welding Current Control Weld Output Terminal Ground Terminal Overload Protection Light On/Off Switch And Input Voltage Selector 230V 400V 3-2. Controls For AC 200 Stick Welding Current Control Weld Output Terminal... -
Page 11: Section 4 - Maintenance And Troubleshooting
SECTION 4 – MAINTENANCE AND TROUBLESHOOTING 4-1. Routine Maintenance Y Disconnect power Maintain more often before maintaining. during severe conditions. 3 Months Repair Or Replace Replace Damaged Or Cracked Unreadable Cables Labels Repair Or Replace Cracked Cables And Cords Clean Tighten Weld Connections 6 Months... -
Page 12: Troubleshooting
4-2. Troubleshooting Trouble Remedy No weld output; unit completely inop- Be sure Power switch is On (see Section 3-1). erative. Be sure line disconnect switch is On (see Section 2-6). Check line fuse(s) and replace if necessary (see Sections 2-6). Check for proper input power connections (see Sections 2-5 and/or 2-6). -
Page 13: Section 5 - Electrical Diagrams
SECTION 5 – ELECTRICAL DIAGRAMS O.L. 230/400V 50/60 Hz 230 V 400V Figure 5-1. Circuit Diagram For AC 150 Stick OM-194 415 Page 9... - Page 14 U/T1 R/L1 U1/T4 O.L. V/T2 V/T5 S/L2 Figure 5-2. Circuit Diagram For AC 200 Stick OM-194 415 Page 10...
- Page 15 Notes OM-194 415 Page 11...
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Page 16: Section 6 - Parts List
SECTION 6 – PARTS LIST Figure 6-1. AC 150 Stick Parts View OM-194 415 Page 12... - Page 17 Parts List For AC 150 Stick Model Qty. Item Ref. Code 656002011 OV.0.0.1 156122020 ZG.0.0.4 556019045 ZG.0.0.8 056067214 ZG.0.0.2 156118022 ZG.0.0.7 056020040 VP.0.0.13 056072066 MU.0.0.46 1 756009054 ZG.0.0.5 056020050 ZG.0.0.6 056020049 ZG.0.0.1 056059263 ZG.1.1.1 058021103 ZG.1 156006013 ZG.0.0.3 056091041 QF.0.0.12 056159006 MU.0.0.10 1...
- Page 18 Figure 6-2. AC 200 Stick Parts View OM-194 415 Page 14...
- Page 19 Parts List For AC 200 Stick Model Qty. Item Ref. Code 656002011 OV.0.0.1 156002021 VP.0.0.19 0560200041 VP.0.0.18 156122021 ZH.0.0.6 056067215 ZH.0.0.2 156118023 ZH.0.0.5 056020040 VP.0.0.13 056072068 ZH.0.0.4 756009054 ZG.0.0.5 056020050 ZG.0.0.6 056020051 ZH.0.0.1 656110006 VP.0.0.22 556019044 ZH.0.0.7 ASS. Y 057029007 ZH.1.1 056059263 ZG.1.1.1 058021104 ZH.1 156006014 ZH.0.0.10...
- Page 20 Notes OM-194 415 Page 16...
- Page 23 Effective January 1, 1999 This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY – Subject to the terms and conditions APT, ZIPCUT & PLAZCUT Model Plasma Cutting below, Miller Electric Mfg.
- Page 24 Phone: 414-735-4505 USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 European Headquarters – United Kingdom Phone: 44 (0) 1204-593493 FAX: 44 (0) 1204-598066 Miller Europe Italy Phone: 39 (0) 2982901 PRINTED IN USA 1999 Miller Electric Mfg. Co. 7/99...
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