KeepRite DLFCAB Service Manual

KeepRite DLFCAB Service Manual

High wall ductless split system - sizes 09 to 36
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High Wall Ductless Split System − Sizes 09 to 36

TABLE OF CONTENTS

SAFETY CONSIDERATIONS

INTRODUCTION

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DIMENSIONS
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CLEARANCES
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WIRING DIAGRAMS
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REFRIGERATION LINES
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SAFETY CONSIDERATIONS
Installing, starting up, and servicing air−conditioning equipment can be
hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install,
start−up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as
cleaning coils. All other operations should be performed by trained
service personnel.
When working on the equipment, observe precautions in the literature and
on tags, stickers, and labels attached to the equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep a
quenching cloth and fire extinguisher nearby when brazing. Use care in
handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions included
in literature and attached to the unit. Consult local building codes and
National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety−alert symbol
you see this symbol on the unit and in instructions or manuals, be alert to
the potential for personal injury. Understand these signal words:
DANGER, WARNING, and CAUTION. These words are used with the
safety−alert symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death.
SERVICE MANUAL
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! !
Specifications subject to change without notice.
WARNING signifies hazards which could result in personal injury or
death. CAUTION is used to identify unsafe practices which may result in
PAGE
minor personal injury or product and property damage. NOTE is used to
1
highlight suggestions which will result in enhanced installation, reliability,
1
or operation.
2
!
3
5
6
ELECTRICAL SHOCK HAZARD
7
Failure to follow this warning could result in personal
8
injury or death.
18
Before installing, modifying, or servicing the system,
the main electrical disconnect switch must be in the OFF
31
position. There may be more than 1 disconnect switch.
32
Lock out and tag switch with a suitable warning label.
33
34
36
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56
62
78
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
. When
compressor at start−up.
INTRODUCTION
This service manual provides the necessary information to service,
repair, and maintain the ductless family cooling only and heat pumps.
Section 2 of this manual is an appendix with data required to perform
troubleshooting. Use the Table of Contents to locate a desired topic.
WARNING
WARNING
!
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
CAUTION

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Summary of Contents for KeepRite DLFCAB

  • Page 1 DLFCAB / DLCCAR / DLFCHB / DLCCHR DLFDAB / DLCDAR / DLFDHB / DLCDHR SERVICE MANUAL High Wall Ductless Split System − Sizes 09 to 36 TABLE OF CONTENTS WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in PAGE minor personal injury or product and property damage.
  • Page 2 MODEL / SERIAL NUMBER NOMENCLATURES INDOOR UNIT DLF = FAN COIL UNIT C = MODEL A = ALL MODELS D = MODEL SYSTEM TYPE A = COOLING ONLY Q = HEAT PUMP UNIT TYPE 1 = ALL MODELS B = HIGH WALL NOMINAL CAPACITY 09 - 3/4 TON 12 - 1 TON...
  • Page 3 DIMENSIONS − INDOOR Fig. 1 - Indoor Unit Dimensions Table 1—DLFCAB / DLCCAR / DLFCHB / DLCCHR SYSTEM SIZE Voltage 115/1/60 115/1/60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 Height (H) 11.4 11.4 11.4 11.4 11.8 12.8 12.8 12.8 Width (W) 33.3...
  • Page 4 DIMENSIONS − OUTDOOR Fig. 3 - Outdoor Unit Table 5—DLFCAB / DLCCAR / DLFCHB / DLCCHR SYSTEM SIZE Voltage 115/1/60 115/1/60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 Height (H) 21.3 23.3 21.3 23.3 27.6 31.1 31.1 31.1 Width (W) 33.4 33.4...
  • Page 5 CLEARANCES − INDOOR CEILING 6" (0.15m) min. 5" 5" (0.13m) (0.13m) min. min. (1.8m) FLOOR Fig. 4 - Indoor Unit Clearance CLEARANCES − OUTDOOR Air-inlet Air-outlet Fig. 5 - Outdoor Unit Clearance Table 7—Outdoor Clearances MINIMUM VALUE UNIT in. (mm) 24 (609) 24 (609) 24 (609)
  • Page 6 Please S Connecting cable with conduit shall be routed through use a separate shielded 16GA stranded control wire. hole in the conduit panel. Table 8—DLFCAB / DLCCAR / DLFCHB / DLCCHR SYSTEM SIZE V-Ph-Hz 115-1-60...
  • Page 7: Connection Diagrams

    CONNECTION DIAGRAMS Fig. 6 - Connection Diagram 9K & 12K Units 115V Fig. 7 - Connection Diagram 9K & 12K Units 208/230V Fig. 8 - Connection Diagram 18K − 36K Units 208/230V Specifications subject to change without notice. 328 080000 01...
  • Page 8: Wiring Diagrams

    NOTE: Jumper cap is used to determine the fan speed and the swing angle of the horizontal louver of this model. WIRING DIAGRAM − INDOOR UNIT − DLFCAB / DLFCHB Fig. 9 - Indoor Unit Sizes 09 − 12 (115V − 208/230V) 328 080000 01 Specifications subject to change without notice.
  • Page 9 WIRING DIAGRAM INDOOR UNIT − DLFCAB/DLFCHB (CONT) Fig. 10 - Indoor Unit Sizes 18 − 24 (208/230V) Fig. 11 - Indoor Unit Sizes 30 − 36 (208/230V) Specifications subject to change without notice. 328 080000 01...
  • Page 10 WIRING DIAGRAM − OUTDOOR UNIT − DLCCAR / DLCCHR Fig. 12 - Outdoor Unit Sizes 09 − 12 (115V) Fig. 13 - Outdoor Unit Sizes 09 − 12 (208/230V) 328 080000 01 Specifications subject to change without notice.
  • Page 11 WIRING DIAGRAM − OUTDOOR UNIT − DLCCAR / DLCCHR (CONT) Fig. 14 - Outdoor Unit Size 18 (208/230V) Fig. 15 - Outdoor Unit Size 24 (208/230V) Specifications subject to change without notice. 328 080000 01...
  • Page 12 WIRING DIAGRAM − OUTDOOR UNIT − DLCCAR / DLCCHR (CONT) Fig. 16 - Outdoor Unit Sizes 30 − 36 (208/230V) WIRING DIAGRAM − INDOOR UNIT − DLFDAB / DLFDHB Fig. 17 - Indoor Unit Sizes 09 − 12 (115V) 328 080000 01 Specifications subject to change without notice.
  • Page 13 WIRING DIAGRAM − INDOOR UNIT − DLFDAB / DLFDHB (CONT) Fig. 18 - Indoor Unit Sizes 09 − 24 (208/230V) Fig. 19 - Indoor Unit Sizes 30 − 36 (208/230V) Specifications subject to change without notice. 328 080000 01...
  • Page 14 WIRING DIAGRAM − OUTDOOR UNIT − DLCD N(1) Fig. 20 - Outdoor Unit DLCDAR Sizes 09 − 12 (115V) Fig. 21 - Outdoor Unit DLCDAR Sizes 09 − 12 (208−230V) 328 080000 01 Specifications subject to change without notice.
  • Page 15 WIRING DIAGRAM − OUTDOOR UNIT − DLCD (CONT) Fig. 22 - Outdoor Unit DLCDAR Sizes 18−24 (208−230V) N(1) Fig. 23 - Outdoor Unit DLCDHR Sizes 9−12 (115 V) Specifications subject to change without notice. 328 080000 01...
  • Page 16 WIRING DIAGRAM − OUTDOOR UNIT − DLCD (CONT) Fig. 24 - Outdoor Unit DLCDHR Sizes 09−12 (208/230V) Fig. 25 - Outdoor Unit DLCDHR Size 18−24 (208/230V) 328 080000 01 Specifications subject to change without notice.
  • Page 17 WIRING DIAGRAM − OUTDOOR UNIT − DLCD (CONT) Fig. 26 - Outdoor Unit DLCDHR Size 30 (208/230V) Fig. 27 - Outdoor Unit DLCDHR Size 36 (208/230V) Specifications subject to change without notice. 328 080000 01...
  • Page 18 PCB PRINTED DIAGRAMS Table 11—PCB Printed Diagrams Description This terminal is not used Zero Line Indoor Fan Motor This jumper is not used Jumper Vertical Swing Motor This terminal is not used Horizontal swing motor Temperature sensor Wired controller Display Board This terminal is not used Communication wire Live Wire...
  • Page 19 PCB PRINTED DIAGRAMS (CONT) Fig. 28 - Indoor Units DLFCAB / DLFCHB Sizes 9 to 24 Top View Table 12—Indoor Units DLFCAB / DLFCHB Health Wired Wired Health Neutral Up & Down Left & Right Display Jumper Live Wire Function...
  • Page 20 PCB PRINTED DIAGRAMS (CONT) 2 2 2 Fig. 30 - Indoor Units DLFCAB / DLFCHB Sizes 30 and 36 Top View Table 13—Indoor Units DLFCAB / DLFCHB Neutral Power Indoor tube Left & Up & High− Power wire for Ambient...
  • Page 21 PCB PRINTED DIAGRAMS (CONT) GRJW819-A3 V1.2 2013/06/25/12 Fig. 32 - Outdoor Units DLCCAR / DLCCHR 115V sizes 9 and 12 Top View Table 14—Outdoor Units DLCCAR / DLCCHR NAME NAME NAME Compressor output port Power neutral wire port AC fan motor port Overload port Live wire DC fan motor port...
  • Page 22 PCB PRINTED DIAGRAMS (CONT) Fig. 34 - Outdoor Units DLCCAR / DLCCHR 208/230V sizes 9 and 12 Top View Table 15—Outdoor Units DLCCAR / DLCCHR Electric heater Compressor phases Live wire input Ground wire input Fan interface compressor neutral wire U,V,W Electric heater chassis Neutral wire input...
  • Page 23 PCB PRINTED DIAGRAMS (CONT) Fig. 36 - Outdoor Units DLCCAR / DLCCHR Size 18 Top View Table 16—Outdoor Units DLCCAR / DLCCHR Outdoor heat Compressor Chassis Power Outdoor exchanger middle Electronic 4-Way Power Indoor Unit Electric overload Compressor temperature Outdoor Fan Earthing Supply copper pipe...
  • Page 24 PCB PRINTED DIAGRAMS (CONT) Fig. 38 - Outdoor Units DLCCAR / DLCCHR Size 24 Top View Table 17— Outdoor Units Compressor interface Compressor overload protector Temperature sensor Electric expansion valve Outdoor fan 4-way valve Indoor unit communication interface Live wire Earthing wire Neutral wire Reactor interface 2...
  • Page 25 PCB PRINTED DIAGRAMS (CONT) Fig. 40 - Outdoor Units DLCCAR / DLCCHR Sizes 30 and 36 Top View Table 18—Outdoor Units DLCCAR / DLCCHR NAME NAME NAME High-frequency transformer T1 High pressure protection terminal HPP1 Terminal of neutral wire Overload protection terminal of compressor OVC-COMP Terminal of 4-way valve Protective tube FU101 Terminal of temp sensor CN2...
  • Page 26 PCB PRINTED DIAGRAMS (CONT) Fig. 42 - Indoor Units DLFDAB / DLFDHB Sizes 9 − 24 Top View Fig. 43 - Indoor Units DLFDAB / DLFDHB Sizes 9 − 24 Bottom View 328 080000 01 Specifications subject to change without notice.
  • Page 27 PCB PRINTED DIAGRAMS (CONT) Fig. 44 - Indoor Units DLFDHB Sizes 30 and 36 Top View Table 19—Indoor Units DLFDAB / DLFDHB NAME Terminal of neutral wire Auto button Horizontal swing terminal Vertical swing terminal Communication terminal Jumper cap Ambient temperature sensor terminal Pipe temperature sensor terminal Display panel 1 and 2 terminals Transformer Output Terminal...
  • Page 28 PCB PRINTED DIAGRAMS (CONT) Fig. 46 - Outdoor Units DLCDAR / DLCDHR Sizes 9 and 12 Top View Fig. 47 - Outdoor Units DLCDAR / DLCDHR Sizes 9 and 12 Bottom View 328 080000 01 Specifications subject to change without notice.
  • Page 29 PCB PRINTED DIAGRAMS (CONT) Fig. 48 - Outdoor Units DLCDAR / DLCDHR Sizes 18 and 24 Top View Fig. 49 - Outdoor Units DLCDAR / DLCDHR Sizes 18 and 24 Bottom View Specifications subject to change without notice. 328 080000 01...
  • Page 30 PCB PRINTED DIAGRAMS (CONT) Fig. 50 - Outdoor Units DLCDHR Sizes 30 and 36 Top View Table 20—Outdoor Units DLCDHR Sizes 30 and 36 Name Name Name High−frequency transformer T1 Terminal of 4−way valve Protective tube FU101 Terminal of overload protection Communication terminal Terminal of ground wire Terminal of temperature sensor...
  • Page 31: Refrigeration Diagrams

    REFRIGERATION DIAGRAMS Indoor unit Outdoor unit Gas pipe side Valve 4-Way valve Di s charge Heat Accumlator Suction exchanger Compressor (evaporator) Heat exchanger Liquid pipe (condenser) side Valve Strainer Electron Capillary Strainer expansion valve COOLING HEATING Fig. 52 - Refrigeration System Diagrams Outdoor unit Indoor unit Gas pipe...
  • Page 32: Refrigerant Lines

    36−in (914 mm) should be buried. Provide a minimum 6−in (152 mm) vertical rise to the service valves to prevent refrigerant migration. Table 21—Piping Information DLFCAB / DLCCAR / DLFCHB / DLCCHR SYSTEM SIZE Voltage...
  • Page 33: System Evacuation And Charging

    Deep Vacuum Method SYSTEM EVACUATION AND The deep vacuum method requires a vacuum pump capable of pulling a CHARGING vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth. The deep vacuum method is the best way to CAUTION ensure a system is free of air and liquid water (see Fig.
  • Page 34: Brief Description Of Modes And Functions

    3. Auto fan − (Heating mode) During the Auto Heating mode or the BRIEF DESCRIPTION OF MODES AND normal Heating mode, the auto fan speed adjusts the fan speed FUNCTIONS automatically according to the ambient temperature and the set INDOOR UNIT temperature.
  • Page 35 Ambient Temperature Display Control Mode: Liquid valve Piezometer 1. When the user sets the remote controller to display the set temperature (corresponding remote control code: 01), the current Gas valve set temperature appears. Valve cap Refrigerant charging 2. Only when the remote control signal is switched to the indoor vent ambient temperature display status (corresponding remote Nut of refrigerant...
  • Page 36: Troubleshooting

    Problems may occur that are not covered by a diagnostic code, however TROUBLESHOOTING are covered by the diagnostic flow charts. These problems are typical This section provides the required flow charts to troubleshoot problems air conditioning mechanical or electrical issues that can be corrected that may arise.
  • Page 37 TROUBLESHOOTING Table 23—Flashing LED of Indoor/Outdoor Unit and Primary Judgment Display Method of Display Method of Indoor Unit Outdoor Unit Indicator has 3 kinds of display MALFUNCTION Indicator Display (during status and during blinking, ON AC STATUS POSSIBLE CAUSES Dual-8 NAME blinking, ON 0.5s and OFF 0.5s) 0.5s and OFF 0.5s...
  • Page 38 TROUBLESHOOTING (CONT) Display Method of Display Method of Indoor Unit Outdoor Unit Indicator has 3 kinds of display MALFUNCTION Indicator Display (during AC STATUS POSSIBLE CAUSES status and during blinking, ON Dual-8 NAME blinking, ON 0.5s and OFF 0.5s) 0.5s and OFF 0.5s Code Display Operation...
  • Page 39 TROUBLESHOOTING (CONT) Display Method of Display Method of Indoor Unit Outdoor Unit Indicator has 3 kinds of display MALFUNCTION Indicator Display (during AC STATUS POSSIBLE CAUSES Dual-8 status and during blinking, ON NAME blinking, ON 0.5s and OFF 0.5s) Code 0.5s and OFF 0.5s Operation Cool...
  • Page 40 TROUBLESHOOTING (CONT) Display Method of Display Method of Indoor Unit Outdoor Unit Indicator has 3 kinds of display Indicator Display (during MALFUNCTION Dual-8 status and during blinking, ON AC STATUS POSSIBLE CAUSES NAME blinking, ON 0.5s and OFF 0.5s) Code 0.5s and OFF 0.5s Operation Cool...
  • Page 41: Indoor Unit

    TROUBLESHOOTING FOR THE MAIN MALFUNCTION Indoor Unit 1. Malfunction of Temperature Sensor F1, F2 Troubleshooting for F1,F2 malfunction the wiring terminal between the temperature sensor and the controller loosened or poorly contacted? Insert the temperature sensor tightly Is malfunction eliminated Is there a short circuit? Make sure all parts fastened tight...
  • Page 42 2. Malfunction of Blocked Protection of IDU Fan Motor H6 Start Turn the fan blades by hand under power-off condition Adjust the motor and blade Do the fan blades rotate smoothly with little to no assembly so the rotor can run resistance smoothly.
  • Page 43 3. Malfunction of Protection of Jumper Cap C5 Troubleshooting for C5 malfunction Appearance of Is there jumper cap on the the jumper cap mainboard ? Assemble the jumper cap with the same model Is malfunction eliminated the jumper cap inserted correctly and tightly ? Insert the...
  • Page 44 4. Malfunction of Over current Protection E5 Troubleshooting for E5 malfunction Is the supply voltage unstable Normal fluctuation is within 10 % of the rated Malfunction is with big fluctuation? voltage on the nameplate eliminated Is the supply voltage too low Malfunction is Adjust the supply voltage to maintain it within Malfunction is...
  • Page 45 5. Communication Malfunction E6 Start Cut off power supply. Check if connection line of IDU and ODU and the wire inside electric box are correctly connected. Connect the line Correct connection? according to Malfunction eliminated? wiring diagram. Main board matches Match correctly with display board? Main board of Malfunction eliminated?
  • Page 46: Outdoor Unit

    Outdoor Unit 09K/12K 1. Capacity charging malfunction (outdoor unit malfunction) (AP1 below means control board of the outdoor unit) Main detection points: Detect of the voltage of L1 and L2 terminals of XT wiring board is between 210VAC−240VAC by alternating voltage meter. Is reactor (L) well connected? Is connection wire loosened or pulled out? Turn on the unit Use DC voltmeter to measure...
  • Page 47 2. Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken. Main detection points: Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken Fault diagnosis process: Start Check wiring of the reactor (L) of the outdoor unit and the PFC capacitor...
  • Page 48 3. Communication malfunction: (following AP1 for outdoor unit control board) Mainly detect: Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged? Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect well or not, if is there any damage? Fault diagnosis process: Start...
  • Page 49 4. High temperature and overload protection (E8) (AP1 below means control board of outdoor unit) Main detection points: Is the outdoor ambient temperature in normal range? Is the indoor and outdoor fan running normally? Is the condensing unit blocked with dirt and debris? overheat and high temperature protection Normal protection, unit starts If the outdoor...
  • Page 50 5. Start−up failure (LC) (AP1 below means control board of the outdoor unit. Main detection points: Is the compressor wiring correct? Is the compressor stop time sufficient? Is the compressor damaged? Is the unit overcharged? Turn on the unit Is the charge in the system correct and Does the unit turn on have you opened both liquid and within 3min?
  • Page 51 6. Overload and high discharge temperature malfunction Is the overload protector damaged? Main detection points: Is the heat exchange plugged or cracked? Is the electronic expansion valve connected to the board? Is the heat exchanger dirty? Is the electronic expansion valve damaged? Is the ambient temperature too high? Do you have a refrigerant leak? Is there a malfunction in the discharge temperature sensor?
  • Page 52 7. ODU Fan Motor can not operate Table 24—Troubleshooting POSSIBLE CAUSES DISCRIMINATING METHOD (AIR CONDITIONER STATUS) TROUBLESHOOTNG Wrong wire connection, or poor Connect wires according to wiring diagram to make sure all Check the wiring status according to circuit diagram connection wiring terminals are connected firmly Measure the capacity of fan capacitor with an universal meter and find...
  • Page 53 11. Communication malfunction (E6) Main detection points: Check if the wire is damaged or the polarity is mixed between terminals. Is the communication circuit of the indoor mainboard damaged? Is the communication circuit of the outdoor mainboard (AP1) damaged? Malfunction diagnosis process: Did the unit operate normally before malfunction? Check the connection...
  • Page 54 TROUBLESHOOTING (CONT) Table 28—Air Conditioner can not start up DISCRIMINATING METHOD POSSIBLE CAUSES TROUBLESHOOTING (Air Conditioner Status) Confirm whether it's due to power failure. If yes, No power supply or poor connection for power After energizer, operation indicator is not bright wait for power recovery.
  • Page 55 Table 31—ODU fan motor does not operate DISCRIMINATING METHOD POSSIBLE CAUSES TROUBLESHOOTING (Air Conditioner Status) Check the wiring status according to circuit Connect wires according to the wiring diagram to Wrong wire connection or poor connection diagram ensure all wiring terminals are connected firmly. Measure the capacity of the fan capacitor with a Capacity of the ODU fan motor is damage.
  • Page 56 DISASSEMBLY INSTRUCTIONS INDOOR UNIT Remove the left end connection. Hold the end of connection rod with left hand. Hold the horizontal louver with right hand to separate connection rod and horizontal louver. Remove the horizontal louver along the center axle. NOTE: During operation, install the left end of the horizontal louver first then install the right end.
  • Page 57 DISASSEMBLY INSTRUCTIONS INDOOR UNIT (CONT) Specifications subject to change without notice. 328 080000 01...
  • Page 58 DISASSEMBLY INSTRUCTIONS INDOOR UNIT (CONT) 9. Remove electric box 10. Remove evaporator 328 080000 01 Specifications subject to change without notice.
  • Page 59 DISASSEMBLY INSTRUCTIONS INDOOR UNIT (CONT) Specifications subject to change without notice. 328 080000 01...
  • Page 60 DISASSEMBLY INSTRUCTIONS INDOOR UNIT (CONT) 11. Remove swing blade 328 080000 01 Specifications subject to change without notice.
  • Page 61 DISASSEMBLY INSTRUCTIONS INDOOR UNIT (CONT) 12. Remove cross flow blade and motor Specifications subject to change without notice. 328 080000 01...
  • Page 62 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT 9−12 Warning: Be sure to wait for a minimum of 20 minutes after turning off all power supplies and discharge the refrigerant completely before removal. Steps Procedure 1.Remove the panel Open the front panel. Push the rotor shaft on both sides of the panel to separate it from the groove.
  • Page 63 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT 9−12 (CONT) Steps Procedure 4.Remove the front panel front panel Remove t h e connection screws connecting the front panel with the chassis and the motor support. Next, remove the front panel. 5.Remove the right side plate Remove t h e connection screws connecting the right side plate right side plate with the valve support and...
  • Page 64 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT 9−12 (CONT) Steps Procedure 7.Remove the motor and motor support motor support Remove the 4 tapping screws securing the motor. Pull out the lead-out wire and remove the motor. Remove the 2 tapping screws securing the motor support. Lift the motor support to remove it.
  • Page 65 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT 9−12 (CONT) Steps Procedure 10.Remove the 4-way valve assy 4-way valve assy Unscrew the fastening nut of the 4-way Valve Assy coil and remove the coil. Wrap the 4-way Valve Assy with wet cotton and unsolder the 4 weld spots connecting the 4-way Valve Assy to remove.
  • Page 66 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 18−24 1.Remove handle Twist off the screws used for fixing the handle,pull the handle up ward to remove it. handle 2.Remove top panel top panel Remove the screws connecting the top panel with the front panel and left&right side plate, and then remove the top panel.
  • Page 67 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 18−24 (CONT) 4.Remove grille and panel Twist off the screws connecting the grille and panel, and then remove the grille. Twist off the screws connecting the panel, chassis and motor support with screwd-river, and then remove the panel.
  • Page 68 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 18−24 (CONT) 7.Remove electric box electric box Twist off the screws on electric box, cut off the tieline with scissors or pliers, pull out the wiring terminal, pull it upwards to remove the electric box. Twist off the screws on electric box (fireproofing) electric box with screwdriver, and then remove the electric...
  • Page 69 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 18−24 (CONT) 9.Remove motor support Twist off the tapping screws fixingthe motor support, pull it upwardsand then remove the motor support. motor support 10.Remove isolation sheet Twist off the screws connecting isolation sheet and end plate of condenser and chassis, and then remove the isolation sheet.
  • Page 70 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 18−24 (CONT) 12.Remove gas valve and liquid valve Twist off the 2 bolts fixing the valve sub-assy. Unsolder the soldering joint between gas valve and air-return pipe and then remove the gas valve.(note: when unsoldering the soldering joint, wrap the gas valve with wet cloth completely to gas valve avoid the damage to valve, and release all...
  • Page 71 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 18−24 (CONT) 15.Remove left side plate Twist off the screws connecting the left side plate and chassis with screwdriver, and then remove the left side plate. left side plate 16.Remove chassis and condenser Pull it upwards to separate the chassis and condenser.
  • Page 72 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 30−36 Steps Procedure 1. Remove the big handle,valve cover and the top cover Remove the screw connecting the big handle and right side plate, and then remove the big handle. Remove the screw connecting the valve cover and right side plate, and then remove the valve cover.
  • Page 73 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 30−36 (CONT) Steps Procedure 4.Remove the grille and panel Twist off the screws connecting the grille and panel. Next, remove the grille. Twist off the screws connecting the panel, chassis and motor support with a screwdriver. Next, remove the panel.
  • Page 74 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 30−36 (CONT) Steps Procedure 7.Remove the electric box Twist off the screws on the electric box, and cut off the tieline with scissors or pliers. Pull out the wiring terminal and pull it electric box upwards to remove the electric box.
  • Page 75 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 30−36 (CONT) Steps Procedure 9.Remove the motor support Twist off the tapping screws securing the motor support. Pull it upwards and then remove the motor support. motor support 10.Remove the isolation sheet Twist off the screws connecting the isolation sheet and end plate of the condenser and chassis.
  • Page 76 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 30−36 (CONT) Steps Procedure 12.Remove the gas valve and liquid valve Twist off the 2 bolts fixing the valve sub-assy. Unsolder the soldering joint between gas valve and air-return pipe and then remove the gas valve.
  • Page 77 DISASSEMBLY INSTRUCTIONS OUTDOOR UNIT SIZES 30−36 (CONT) Steps Procedure 15.Remove the left side plate Twist off the screws connecting the left side plate and chassis with a screwdriver , . Next, remove the left side plate. left side plate 16.Remove the chassis and condenser Pull it up to separate the chassis and condenser.
  • Page 78 APPENDIX Appendix 1: Fahrenheit and Celsius Reference Sheet Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32 Table 35—Set Temperature Fahrenheit Display Fahrenheit Display Fahrenheit Display Fahrenheit ( Celsius ( Fahrenheit ( Celsius ( Fahrenheit ( Celsius ( Temperature ( Temperature ( Temperature ( 60.8...
  • Page 79 Appendix 3: Pipe Expanding Method Union pipe NOTE: Improper pipe expanding is the main cause of refrigerant leakage. Please expand the pipe according to the following steps: Pipe a. Cut the pipe Confirm the pipe length according to the distance of the Fig.
  • Page 80 Appendix 4: List of Resistance for the Temperature Sensor Table 38—Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units (15K) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) 138.1 18.75 3.848 1.071 128.6...
  • Page 81 Table 39—Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) 181.4 25.01 5.13 1.427 171.4 23.9 4.498 1.386 162.1 22.85 4.773 1.346 153.3 21.85 4.602...
  • Page 82 Table 40—Resistance Table of Discharge Temperature Sensors for Outdoor (50K) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) Temp (_C) Resistance (kW) 853.5 18.34 4.754 799.8 93.42 17.65 4.609 89.07 16.99 4.469 703.8 84.95 16.36 4.334 660.8 81.05 15.75...

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