Chrysler Voyager 2000 GS Instruction page 29

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REMOVAL AND INSTALLATION (Continued)
Fig. 5 EGR System Service—3.0L Engines
1 – ELECTRICAL EGR TRANSDUCER
2 – EGR VALVE
3 – EGR TUBE
4 – EXHAUST MANIFOLD
5 – INTAKE MANIFOLD
EGR VALVE SERVICE—3.3/3.8L ENGINES
The EGR valve and Electrical EGR Transducer are
serviced as an assembly.
REMOVAL
(1) Disconnect vacuum tube from electric EGR
transducer. Inspect vacuum tube for damage (Fig. 6).
(2) Remove electrical connector from solenoid.
(3) Remove EGR valve bolts from intake manifold.
(4) Open EGR transducer clip and remove electric
EGR transducer.
(5) Remove EGR valve from intake manifold.
(6) Clean gasket surface and discard old gasket.
Check for any signs of leakage or cracked surfaces.
Repair or replace as necessary.
INSTALLATION
(1) Assemble EGR valve with new gasket onto the
intake manifold.
(2) Install mounting bolts. Tighten bolts to 22 N·m
(200 in. lbs.) torque.
(3) Install electric EGR transducer in clip with ori-
entation tab in slot and snap closed.
(4) Reconnect vacuum hose and electrical connec-
tor to electrical EGR transducer.
EMISSION CONTROL SYSTEMS
Fig. 6 EGR System—3.3/3.8L Engines
1 – BACKPRESSURE TRANSDUCER
2 – EGR SOLENOID
3 – EGR VALVE
EGR TUBE SERVICE—3.0L ENGINES
REMOVAL
(1) Remove EGR tube flange nuts from exhaust
manifold (Fig. 5).
(2) Remove EGR valve nuts at intake manifold.
Remove EGR tube.
(3) Clean all gasket surfaces and discard old gas-
kets. Check for any signs of leakage or cracked sur-
faces. Repair or replace as necessary.
INSTALLATION
(1) Loosely install the EGR tube on the intake and
exhaust manifolds with new gaskets.
(2) Tighten EGR tube flange bolts at the intake
manifold to 22 N·m (200 in. lbs.) torque.
(3) Tighten EGR tube to exhaust manifold nuts to
22 N·m (200 in. lbs.) torque.
EGR TUBE SERVICE—3.3/3.8L ENGINES
REMOVAL
(1) Remove EGR tube attaching bolts from intake
and exhaust manifolds (Fig. 7).
(2) Clean intake and exhaust manifold gasket sur-
faces. Discard old gasket.
(3) Check for signs of leakage or cracked surfaces
on either manifolds or tube. Repair or replace as nec-
essary.
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