Download Print this page

Tommy Gate 650 Series Mounting Instructions

Cargo van lift
Hide thumbs Also See for 650 Series:

Advertisement

Quick Links

650 Series Cargo Van Lift Mounting Instructions
Ford Transit Connect
2010-2013
Installing the Base Plate
1. Examine the interior and exterior of the van for possible obstructions such as
rear air conditioning, heater vents, electrical wiring, spare tire, etc (Figure 2).
2. Examine the underside of the van for obstructions that could be damaged when drilling through the van floor:
fuel tank, frame rail, spare tire, wiring, etc (Figure 2 and 3).
3. Verify that the bed height of the van is not over 31-1/2".
4. Verify that mounting bracket kit matches (Figure 1 and Table 1) and that this kit is for your van.
MAINTENANCE
MANUAL KIT
TOP PIVOT BRACKET
7-7/8"
TOP MOUNTING
BRACKET
Figure 1: Part Identification.
5. Position the base plate in the van as described in notes A or B (Figure 3).
Note A: The base plate can be located by measuring 7-1/16" from the rear inside left wall of the
van and 3/4" back from the rear edge of the mat hold down.
Note B: The base plate can be located by measuring 7-1/16" from the rear inside left wall of the
van and 2-1/8" back from the closed door on the right side of the base plate. The base
plate should be parallel with the mat hold down, not the van doors.
6. Position the square washer plates under the base plate between the floor ribs, if needed.
The area around the mounting holes must be properly supported by the metal floor.
7. Check for obstructions before drilling in the next step.
8. Drill holes through the floor for the base plate, using the base plate slots as a guide.
Pay close attention to which slots in the base plate to use. The left two mounting
bolts will be close to the spring shackles and rear shock, but will be accessible.
9. Bolt the base plate to the vehicle floor using the hardware provided (Figure 4).
Be careful not to collapse the reinforcement rib when tightening the long bolts.
3
8
Square Washer Plate,
if needed.
TOP ANGLE
OWNER'S / OPERATOR'S
MANUAL
650 Series
650 LB Capacity
BRACKET
TOMMY GATE
FLIPPER ARM
BASE PLATE
3
" x 7" Bolt
8
" x 5" Bolt
Figure 4: Base plate hardware.
BOLT KIT
FLIPPER
PART#10179
3
" x 1-7/8" Bolt
8
Base Plate
3
" x 5" Bolt
8
Van Floor
Square Washer
Plate
3
" Flat Washer
8
3
" Lock Washer
8
3
" Nut
8
Page 1 of 6
Table 1: Parts List.
QTY.
PART NO.
DESCRIPTION
1
10188
650 Bolt Bag Kit (Transit Connect)
1
10178
Top Angle Bracket (Transit Connect)
1
2424
Top Pivot Bracket (Ford)
1
2421
Top Mounting Bracket (Ford & Chevy)
1
1464
Flipper
1
1473
Flipper Arm (650-31)
650 Base Plate
1
1386
1
1062
Maintenance Manual Kit (650)
Ground
Figure 2: Base plate location and obstructions.
Fender Well
(See Note A)
7-1/16"
3/4" (See Note A)
Mat Hold Down
Inside Left Wall
Figure 3: Base plate location and obstructions.
10179
Base Plate
Spare
Floor
Tire
Fuel
Tank
Spare
Tire
Door
Opening

Advertisement

loading
Need help?

Need help?

Do you have a question about the 650 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Tommy Gate 650 Series

  • Page 1 650 Series Cargo Van Lift Mounting Instructions 10179 Ford Transit Connect 2010-2013 Installing the Base Plate 1. Examine the interior and exterior of the van for possible obstructions such as rear air conditioning, heater vents, electrical wiring, spare tire, etc (Figure 2).
  • Page 2 650 Series Cargo Van Lift Mounting Instructions 10179 Installing the Top Mounting Brackets 1. Install the swing release latch assembly (Figure 5). This must be done before mounting the liftgate. 2. Remove any plastic trim which is in the way of the upper support parts.
  • Page 3 Use a rubber grommet to protect the power cables from the sharp sheet metal edge of the drilled hole. 4. Route the power cables along the frame to the battery following the Tommy Gate Recommended Electrical Wiring Guidelines. Leave enough extra power cable between the liftgate and the drilled hole for the liftgate to pivot into the stored position.
  • Page 4 Be sure that the negative(-) ground lead is connected to the negative(-) terminal of the vehicle battery. 10. Install the copper lugs on all required ends. 11. Connect the circuit breaker and battery as outlined in the Tommy Gate Recommended Electrical Wiring Guidelines and wiring diagram (Figure 17).
  • Page 5 650 Series Cargo Van Lift Mounting Instructions 10179 Installing the Flipper Kit 1. Verify proper liftgate operation. 2. Loosen the jam nut (Figure 18). Adjustment Bolt 3. Completely tighten the adjustment bolt. Jam Nut 4. Lower the gate until it contacts the ground.
  • Page 6 Wires should be routed down rather than horizontally from the terminals with no sharp bends adjacent to the connections. (2) Battery power for your Tommy Gate should come directly from the battery through the supplied circuit breaker or fuse. The circuit breaker or fuse should be installed as close to the battery as possible.