Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Dyaco Manuals
  4. Elliptical Trainer
  5. XE580s
  6. Service manual

Dyaco XE580s Service Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
Service Manual for XE580s Elliptical
Plastic Parts
Console Assembly
Pedal (R)
Console Mast Cover
Console Covers
Pedal (L)
Handlebar Covers (Front, Rear)
Chain Cover
Connecting Arm Covers (L, R) Rear Stabilizer Covers (L. R) Incline Cover
Front Stabilizer Cover Round Disk Cover, Crank Slide Wheel Cover Rear Bar Cover
Pedal Arm Cover
Incline Bottom Cover
Front Bar Cover
Round Disk Cover

Advertisement

loading
Need help?

Need help?

Do you have a question about the XE580s and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Dyaco XE580s

Summary of Contents for Dyaco XE580s

  • Page 1 Service Manual for XE580s Elliptical Plastic Parts Console Assembly Pedal (R) Console Mast Cover Console Covers Pedal (L) Handlebar Covers (Front, Rear) Chain Cover Connecting Arm Covers (L, R) Rear Stabilizer Covers (L. R) Incline Cover Front Stabilizer Cover Round Disk Cover, Crank Slide Wheel Cover Rear Bar Cover...
  • Page 2 Skeleton Pedal Arm (L) Console Holder Assembly Connecting Arm (L) Console Mast Assembly Handle Bar (L) Handle Bar (R) Adjustable Pedal InclinableRailAssembly PedalArm(R) IdlerWheelAssemblyDrivePulley MainFrame Rail Assembly Connecting Arm (L) Bushing Housing Cross Bar Incline Motor Flywheel Adjustable Pedal (R)
  • Page 3 CONTENENTS Disassembling and assembling of parts 1. Console Assembly 2. Connecting Arm Assembly 3. Pedal Arm Assembly 4. Left and Right Chain Covers 5. Cross Bar Assembly 6. The Belt 7. Idler Wheel Assembly 8. Flywheel 9. Drive Pulley 10. Bushing Housing Assembly 11.
  • Page 4 Disassembling and Assembling Model XE580s Work of parts Parts 1 Console Assembly Procedures 1. Use Phillips head screwdriver to release 3pcs of M5x12mm Phillips head screws, 2pcs of self tapping screws and 4pcs of M5 x 10 mm Phillips head screws which secure the Console, as shown in figures 1, 2 and 3.
  • Page 5 Disassembling and Assembling Model XE580s Work of parts Parts 2 Connecting Arms Assembly Procedures 1. Use Phillips head screwdriver to release Connecting Arm Covers, as shown in figure 1. 2. Use 12 and 13 mm wrenches to release 5/16" x1-1/4" hex head bolt, 5/16"...
  • Page 6 Disassembling and Assembling Model XE580s Work of parts Parts 2 Connecting Arms Assembly Procedures 4. Use Phillips head screwdriver to release 4pcs of M5x10mmPhullips head screws to take apart the Pedal, as shown in figure 5. 5. Use Phillips head screwdriver to...
  • Page 7 Disassembling and Assembling Model XE580s Work of parts Parts 2 Connecting Arms Assembly Procedures 7. Return Pedal Assembly back to the Connecting Arm Assembly and return the Locking Pin with 13.5x 38.5L spring. Pull the spring backward and use C-ring pliers to return C-ring back to Locking Pin Assembly, as shown in figure 9.
  • Page 8 Disassembling and Assembling Model XE580s Work of parts Parts 3 Pedal Arms Assembly Procedures 1. Follow procedure 2 to take apart the Connecting Arm Assembly. 2. Use Phillips head screwdriver to unscrew Pedal Arm Cover, as shown in figure 1.
  • Page 9 Disassembling and Assembling Model XE580s Work of parts Parts 4 Left and Right Chain Covers Procedures 1. Follow procedures 2 and 3 to release Connecting Arm Assembly and Pedal Arm Assembly. 2. Slightly press the Console Mast Cover to take it apart from Chain Covers, as shown in figure 1.
  • Page 10 Disassembling and Assembling Model XE580s Work of parts Parts 4 Left and Right Chain Covers Procedures 4. To resume, connect the red jumpers and the grounding. 5. Return Left Chain Cover (with one 5/16" x 23 x 1.5T flat washer on it) onto the main frame and use 4x15self tapping screw with 1/4"x19...
  • Page 11 Disassembling and Assembling Model XE580s Work of parts Parts 5 Cross Bar Procedures 1. Follow procedures 2, 3 and 4 to take apart Connecting Arm, Pedal Arm and both Chain Covers. 2. Take off the Round Disk Cover by using a tapering stick, as shown in figure 1.
  • Page 12 Disassembling and Assembling Model XE580s Work of parts Parts 5 Cross Bar Procedures 5. To resume, secure the Round Disk Cover, Crank on the Cross Bar and return it on the Crank Axle, align the Cross Bar with square hole and put...
  • Page 13 Disassembling and Assembling Model XE580s Work of parts Parts 6 The Belt Procedures 1. Follow procedures 2, 3, 4 and 5 to take apart Connecting Arm, Pedal Arm, both Chain Covers and the Cross Bar. 2. Use 13 mm wrench to loosen both...
  • Page 14 Disassembling and Assembling Model XE580s Work of parts Parts 7 Idler Wheel Assembly Procedures 1. Follow procedures 2, 3, 4, 5 and 6 to take apart Connecting Arm, Pedal Arm, both left and right Chain Covers, Cross Bar and the Belt.
  • Page 15 Disassembling and Assembling Model XE580s Work of parts Parts 8 Flywheel Procedures 1. Follow procedures 2, 3, 4, 5, 6 and 7 to take apart Connecting Arm, Pedal Arm, both Chain Covers, Cross Bar, the Belt and Idler Wheel Assembly.
  • Page 16 Disassembling and Assembling Model XE580s Work of parts Parts 8 Flywheel Procedures 3. To resume the Flywheel, return the Belt onto grooves on the Flywheel and return the Flywheel onto the mainframe. 4. Tighten both 3/8" -UNF26 x 9T nuts 5.
  • Page 17 Disassembling and Assembling Model XE580s Work of parts Parts 9 Drive Pulley Procedures 1. Follow procedures 2, 3, 4, 5 and 6 to take apart Connecting Arm, Pedal Arm, left and right Chain Covers, Cross Bar and the Belt. 2. Use C-ring pliers to release the two...
  • Page 18 Disassembling and Assembling Model XE580s Work of parts Parts 10 Bushing Housing Procedures 1. Follow procedures 2 and 3 to take apart Connecting Arm and Pedal Arm. 2. Use 12 mm wrench to release 5/16" x 15m/m hex head bolt with 5/16" x 35 x 1.5T flat washer and the...
  • Page 19 Disassembling and Assembling Model XE580s Work of parts Parts 11 Sliding Wheels Procedures 1. Follow procedures 2 and 3 to take apart Connecting Arm and Pedal Arm. 2. Use Phillips head screwdriver to take off Bushing Housing Cover, as shown in figure 1.
  • Page 20 Disassembling and Assembling Model XE580s Work of parts Parts 12 Incline Motor Procedures 1. Use Phillips head screwdriver to release Incline Cover, Incline Bottom Cover, Rear Bar Cover, as shown in figure 1, 2 and 3. 2. Disconnect power cables for incline motor and VR cables, as shown in figure 4 and 5.
  • Page 21 Disassembling and Assembling Model XE580s Work of parts Parts 12 Incline Motor Procedures 3. To resume, return the Incline Motor onto the Incline Rail Assembly and tighten with M10x130m/m hex head bolt with 3/8" x 19 x 1.5T flat washer and M10×8T nut. Then secure the Incline Motor on the Incline device with 3/8"...
  • Page 22 Model XE580s Work Troubleshooting Parts 1 The Console Procedures 1. Display: If there is no display, follow following procedures. 2. Make sure Power is plug in properly and AC breaker is not activated, as shown in figure 1. 3. Make sure that all connectors, including cables for the console, and AC power, are connected properly.
  • Page 23 Model XE580s Work Troubleshooting 2 Left and Right Chain Covers and Round Disk, Crank Parts Procedures 1. The problems are usually grinding noises due to rubbing between two parts. The cause is normally misalignment or swing of the Drive Pulley, as shown in figures 1 and 2.
  • Page 24 Model XE580s Work Troubleshooting Parts 3 The Flywheel Procedures 1. The problem with Flywheel is rare and usually the noise is caused by the cable is not adjusted correctly or not assembled properly that causes shifting. Follow the procedures to...
  • Page 25 Model XE580s Work Troubleshooting Parts 4 The Belt Procedures 1. If the Belt drops off, release right Chain cover and loosen the Idler Wheel Assembly and return the Belt. Turn the Belt slowly and watch for the swing and the alignment of the Belt, Drive Pulley and Flywheel.
  • Page 26 Model XE580s Work Troubleshooting Parts 5 Left and Right Handlebars Procedures 1. There is a 0.05mm~0.07mm tolerance for the Handlebar on its shaft for moving smoothly of the Handlebar so that a small amount of play is normal. However, as time lasts there might be noises, which are caused by parts wearing out.
  • Page 27 Model XE580s Work Troubleshooting Parts 6 Bushing Housing Procedures 1. The problem with Bushing Housing is rare. However, a few units might have noise problem as time lasts. Applying some grease on 25 x 111.5 L shaft on Cross Bar Assembly, as shown in figure 1, may be helpful for solving this problem.
  • Page 28 Model XE580s Work Troubleshooting 7 Pedal Arm, Connecting Arm and Sliding Wheels Parts Procedures 1. Since ellipticals a lot of levers to connect and move parts, Parts interact and affect others a lot. It is very important to lubricate each moving parts and joints, as shown in figures 1 and 2.
  • Page 29 Model XE580s Work Troubleshooting 7 Pedal Arm, Connecting Arm and Sliding Wheels Parts Procedures 1. Both Handlebars should connect properly with their corresponding connecting Arm and Sliding wheels should have real circle without slippage. 2. During maintenance, start from sliding wheels by applying lubricant on wheels or replace if necessary, as shown in figures 3 and 4.
  • Page 30 Model XE580s Work Troubleshooting Parts 8 Incline Motor and Controller Board Procedures 1. If the motor fails, make sure that all cables are properly connected, as shown in figures 1 and 2. Check if there is any sign of damages of controller board, transformer or the console.
  • Page 31 Model XE580s Work Problem 1 Noises Procedures 1. The part making noises is hard to identify. From Chain Cover rubbing Crank Round Disk Cover, Bushing Housing and Cross Bar, Belt and Drive Pulley, Idler Wheel Assembly, Handlebar and Mast shaft, Flywheel and Cable to Sliding Wheels and Rail Assembly, even Pedals, etc.
  • Page 32 Model XE580s Work Problem 2 Slipping Procedures 1. There are 4 parts that may slip. 2. M12 x P1.75 Fish-eye bearing: M12 nut must be firmly tightened with Connecting Arm and fish-eye bearing perpendicular to the bolt, as shown in figure 1.
  • Page 33 Model XE580s Work Problem 3 Wobble Procedures 1. Wobble is usually caused by loose screw. When there is wobble, try to tighten all screws and check for installation faults or worn out of parts when time lasts. Like a wobble pedal is usually caused by carriage bolt not installed properly.
  • Page 34 Model XE580s Work Problem 4 Smoothness Procedures 1. Check tightness of screws and bolts if the unit clicks. 2. Otherwise, there might be foreign materials on either the rail or Slide Wheel. Use rubbing alcohol to wipe and apply some lubricant both parts,...
  • Page 35 Model XE580s Work Problem 5 Others Procedure 1. Contact DYACO for problems not covered in this service manual. Any problem solving on the unit is backed-up by DYACO technical team.