1. Manuals
  2. Brands
  3. Dyaco Manuals
  4. Elliptical Trainer
  5. XE330D-TE006
  6. Service manual

Dyaco XE330D-TE006 Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
XE330D-TE006
Elliptical
Service Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XE330D-TE006 and is the answer not in the manual?

Questions and answers

Related Manuals for Dyaco XE330D-TE006

Summary of Contents for Dyaco XE330D-TE006

  • Page 1 XE330D-TE006 Elliptical Service Manual...

  • Page 2: Table Of Contents

    -----------------------------------------Table of Content----------------------------------------------- 1. XE330D Elliptical Outlines 2. Electronic Parts 2.1 Upper Controllers 2.2 Lower Controller and Driver 3. Electrical Configurations 4. Elliptical Operation 5. Elliptical Unit Block Diagrams 6. Elliptical Basic Connections and Wiring 6.1 Display Board Wire Connections 6.2 Display Board PCB Component Locations 6.3 The Console Interface Board Wire Connections 6.4 Amplifier Board Wire Connections...
  • Page 3 9. Troubleshooting 9.1 Console Problem 9.2 Side Case & Round Disk Problem 9.3 Flywheel Problem 9.4 Poly-V Belt Problem 9.5 Swing Arm Problem 9.6 Connecting Arm Problem 9.7 Controller & Incline Motor Problem 9.8 Gear Motor Problem 10. Q & A 10.1 Noise 10.2 Slip Problem 10.3 Resistance &...

  • Page 4: Xe330D Elliptical Outlines

    1. XE330D Elliptical Outlines...
  • Page 5 (1)Plastic parts Pedal(L) Console Cover Swing Arm Axle Drink Bottle Holder Left Side Case Console Mast Cover Rear Stabilizer Cover (L) Round Disk Cover Pedal(R) Bushing Cover Rear Stabilizer Cover (R) Right Side Case Slide Wheel Cover Round Disk Transportation Wheel...
  • Page 6 (2)Steel parts Lower Handle Bar (L) Cross Bar Connecting Arm (L) Lower Handle Bar (R) Console Mast Bushing Housing, Pedal Arm Rail Assembly Pedal Arm(R) Pedal Arm(R) Rail Tube Idler Wheel Assembly Pedal Arm(L) Connecting Arm (R) Drive Pulley Flywheel...

  • Page 7: Electronic Parts

    2. Electronic Parts...

  • Page 8: Upper Controllers

    2.1 Upper Controllers Speaker DISPLAY...

  • Page 9: Lower Controller And Driver

    2.2. Lower Controller and Driver TENSION MOTOR SPEED SENSOR...

  • Page 10: Electrical Configurations

    3. Electrical Configurations -10-...
  • Page 11 ONSOLE Interface that controls all functions of the Elliptical. AIN CONTROLLER The circuit board consist of the DC power supply for console、tension motor driver, link the console to output appropriate voltages for tension motor that control the elliptical functions. ENSION MOTOR It can change to increase or decrease resistance level of brake.

  • Page 12: Elliptical Operation

    4. Elliptical Operation -12-...

  • Page 13: Display Windows

    Display Windows 5.5” LCD Display -13-...
  • Page 14 LCD Layout -14-...
  • Page 15 Operation Window Display Mode IDLE MODE 1.1 The DM displays “WELCOME” repeatedly and the MW displays “PRESS PROGRAM BUTTON AFTER EXERCISING” word series. SLEEP MODE 2.1 SLEEP ON（ENABLE）is pre-set. When there is no input within 4 minutes, the unit enters SLEEP mode. PAUSE MODE Pressing STOP key during workout, the unit enters PAUSE mode and the exercising parameters are saved.
  • Page 16 Function SPEED Display the current speed in Kilometer mile per hour. DISPLAY range is 0.0 to 99.9 WORK range is 0.0~99.9 LEVEL Display the level position from 1 to 20 DISPLAY range is 0 to 9999. WORK range is 1 to 20. LEVEL preset value is 1 to 20.
  • Page 17 CALORIES Displays the cumulative calories burned at any given time during your workout. DISPLAY range is 0 to 9999. WORK range is 0 to 9999. PULSE Displays the heart rate beat by using hand pulse or receiver. When use receiver, a chest belt must be worn. DISPLAY range is 0 to 9999.
  • Page 18 Function Button Locations PROGRAM BUTTONS (Quick_Start,Manual,CLIMBING, Interval,TEST,WATT_CONTROL ,HRC,User,RECOVERY,BODY FAT) CONTROL KEYS -18-...
  • Page 19 Function Button In Main Mode READY MODE START/STOP button: This button is non-functional. UP button: If user doesn’t enter a setting then this button is non-functional. DOWN button: If user doesn’t enter a setting then this button is non- functional. MODE button: While in program setting, pressing this button goes to next setting parameter.

  • Page 20: Elliptical Unit Block Diagrams

    5. Elliptical Unit Block Diagrams -20-...
  • Page 21 Elliptical Configuration -21-...
  • Page 22 6. Basic Connections and Wiring -22-...

  • Page 23: Display Board Wire Connections

    6.1 Display Board wire Connections -23-...

  • Page 24: Display Board Pcb Component Locations

    6.2 Display Board PCB Component Locations PCB Board Top -24-...
  • Page 25 PCB Board Bottom -25-...

  • Page 26: The Console Interface Board Wire Connections

    6.3 The console Interface Board wire Connections -26-...

  • Page 27: Amplifier Board Wire Connections

    6.4 Amplifier Board wire Connections -27-...

  • Page 28: Tension Motor Connector Definition Function

    6.5 Tension Motor connector definition function MAIN CONTROL 1.M+ 2.M- 3.VR-P 4.AD-IN STEEL ROPE 5.GND -28-...

  • Page 29: Product Safety Instructions

    7. Product Safety Instructions -29-...

  • Page 30: Important Safety Instructions

    7.1 Important Safety Instructions - To reduce the risk of electric shock disconnect your Elliptical from the electrical outlet prior to cleaning and/or service work. - To reduce the risk of burns, fire, electric shock, or injury to persons, install the Elliptical on a flat level surface with access to a 120-volt, 10-amp grounded outlet with only the Elliptical plugged into the circuit.
  • Page 31 8. Error Messages / Troubleshooting -31-...
  • Page 32 Error code items： Error Message Explain EEPROM failure Tension motor is failure Prepare： Picture Tool name Multi-meter -32-...

  • Page 33: Error Message: E2

    8.1 Error Message： ： ： ： E2 Definition: All screens are off, and outputs are stop when EEPROM damaged or malfunction. Display message will show “E-1”, and message window will show “RAM ERROR” Troubleshooting: Replace upper controller. -33-...

  • Page 34: Error Message: E1

    Error Message ： ： ： ： E1 Definition：When you press the Level Up or Down key, the motor does not move.” E1” appears on the display. Configuration： -34-...
  • Page 35 Tension Motor Operation Part Description Key signal travels to the display. The main program IC then Display sends a command signal to the Tension Motor. Tension Motor receives the signal and responds by putting Tension Motor out power to the motor. Level UP:+5VDC;Level DOWN:-5VDC Tension Motor Troubleshooting Part...
  • Page 36 Place probes on the motor control wire (Red probe in black wire, Black probe in palm wire) on the Tension Motor. -36-...
  • Page 37 Troubleshooting Part Troubleshooting Display board 1.Inspect the 13-pin cable connections. 1.Inspect the wire connections. 10-pin cable 2.Inspect whether wires are broken or crimped. 3.Replace the wires and test again. Tension Motor Inspect the display board 5-pin connections. -37-...
  • Page 38 Test configuration. The console to driver board connector pin define function The console to Tension Motor connector pin define function: 1. NONE 2. NONE 3. NONE 4. GND 5. GND 6. VCC 7. SPEED 8. GND 9. GND 10. AD-IN 11.

  • Page 39: Circuit Diagram

    8.3 Circuit Diagram -39-...
  • Page 40 8.4 Troubleshooting procedure matrix Condition Reason Solve LCDs not bright, incomplete or imperfect. 1. LCD light is broken. 1. Replace with new LCD or console. 2. Power to console too low. 2. Check AC power is 110~120V. 3. Check adapter power is output 12VDC. 4.

  • Page 41: Troubleshooting

    9. Troubleshooting -41-...

  • Page 42: Console Problem

    9.1 Console Problem Display: When there is no display, check with following procedures. Make sure power adaptor is properly inserted. Check all connectors, including those in the console, on the controller and wire harness, are connected properly. Check continuity of wire harness and the console. Use multi-meter to check DC voltage.

  • Page 43: Side Case & Round Disk Problem

    9.2 Side case & Round Disk Problem The potential reason why there could be a problem here is due to the friction created causing abnormal sounds. However, to determine this, you will need to check to see if the large disk is not centered or offset.

  • Page 44: Flywheel Problem

    9.3 Flywheel Problem This problem is very rare, most of the time the problem is caused by incorrect cable adjustments or improper assembly causing offset creating abnormal sounds. Please follow the magnetic flywheel and cable disassembly procedures to commence adjustments. (2) If there is abnormal sound coming from the magnetic flywheel, first check if are any foreign objects or friction, make adjustments.

  • Page 45: Poly-V Belt Problem

    9.4 Poly-V Belt Problem If the Poly-V Belt falls off, first remove the right chain cover and Idler Wheel Plate, and then reinstall the Poly-V Belt. Once reinstalled, rotate at low speed to observe if the Drive Pulley or Poly-V Belt is offset or deformed. Check if the belt pulley is offset or if the belt, Drive Pulley, Magnetic flywheel are not aligned in a straight line.

  • Page 46: Swing Arm Problem

    9.5 Swing Arm Problem To make assembly easier for consumers, there will be minor difference in size (0.05mm~0.07mm). Therefore, it is normal for a little shake/wobble to exist, but after prolonged use, small parts due to friction wear will generate noise. The solution is to add thick lubrantic into the top of ψ17x276L Swing Arm Axle.

  • Page 47: Connecting Arm Problem

    9.6 Connecting Arm Problem The elliptical uses linked structure design, thus if there is a problem in the link it will affect other parts of the structure. Therefore, every part of the elliptical structure is important, more importantly, asides from resolving and replacing problem parts, it is also important to lubricate frequently. So it is advised during, maintenance or repairs to lubricate preventing potential problems in the future.
  • Page 48 9.7 Bushing Housing Problem Few problems occur at this part but it may make noises after a certain of time of usage. Applying of thicker lubricant on Ø22 x Ø17 x 111.5 L on the axle, is recommended to eliminate noises. If the noise is emitting from the bushings, then the bushings #47 needs to be replaced.

  • Page 49: Gear Motor Problem

    9.8 Gear Motor Problem When there is no resistance then stop the unit then adjust the resistance and listen to the gear motor operating. If motor is operating, then the cable might be disconnected and follow the procedures to resume the cable. If there is no sign motor operating, the open the Chain Covers to make sure wire harnesses are connected properly.
  • Page 50 10. Q & A -50-...

  • Page 51: Noise

    10.1 Noise (1) There are potentially many locations where noise can originate from, but it is not easy to isolate the location specifically. In the front, the chain cover and the round disk, EPE, round disk, sleeve, Cross Bar ‚ Belt and belt pulley, Idler Wheel Plate ‚ Swing Arm, Swing Arm Axle, Flywheel, Steel Cable and Slide Wheel during assembly along with side Inclinable Rail Assemblys as well as pedals.

  • Page 52: Slip Problem

    10.2 Slip Problem (1) Slipping problems can be verified by the following steps. Rod End Bearing : 5/16" x 1-1/4" Hex Head Bolt going through the bearing must be securely tightened and Rod End Bearing needs to be vertical. 1-2 Cross Bar : CAP Socket Head Cap Bolt M8x30m/m on top of the Cross Bar on the must be tightened.

  • Page 53: Resistance & Incline Problem

    10.3 Resistance & Incline Problem Shaking is mainly due to loose screws, so check and tighten loose screws first. Check connection points to see if gaps have been created after prolong use causing wear and tear or improper assembly. For example, shaking of the foot pedal is caused by loose Carriage Bolts, from improper assembly.

  • Page 54: Disassembling And Assembling Of Parts

    11. Disassembling and assembling of Parts -54-...

  • Page 55: Console Replacement

    11.1 Console Replacement (1) Use Phillips head screwdriver to remove Phillips Head Screws M5x10mm (4pcs) securing the console. Unfasten all connected wires and remove console. (2) Reassemble in the reverse order as disassembly (Be sure to not crush or damage wiring during process) (3) To remove both upper and lower console cover, remove the Sheet Metal Screws 3.5x12 that is securing the console.

  • Page 56: Connecting Arm Replacement

    11.2 Connecting Arm Replacement Remove swing arm assembly and swing arm (If removal of pedal tube, simply remove swing arm with Rod End Bearing attached) Use 12mm wrench to remove hex head bolts 5/16"x15mm and flat washers 5/16"x1-1/4" at rod ends of both sides.
  • Page 57 Secure to Connecting Arm with the Lower Handle Bar. -57-...

  • Page 58: Pedal Arm Replacement

    11.3 Pedal Arm Replacement (1) First remove the Pedal Bar Assembly, then use 12 mm wrench to remove the Hex Head Bolts 5/16" x 3/4" securing bushing housing and remove bushing washer. (2) Reassemble in the reverse order as disassembly -58-...

  • Page 59: Slide Wheel Replacement

    11.4 Slide Wheel Replacement (1) Unscrew Slide Wheel Cover by using Phillips head screwdriver M5x15mm. (2) Use 12 mm wrench to release hex head screw 5/16"x3/4" with flat washer 5/16"x20x1.5T and pull out Slide wheel axle to take apart the slide wheel. (3) To resume, put a wave washer on the slide wheel, slide in the Wheel axle and tighten the hex head screw 5/16"x3/4"...

  • Page 60: Side Case Replacement

    11.5 Side Case Replacement (1) Remove Bushing Cover from the Bushing Washer. Use 12 mm wrench to remove Hex Head Bolts 5/16"x 1-1/4", flat washers 5/16”x35x1.5T securing the Rod End Assembly. (3) Use 12 mm wrench to remover Hex Head Bolts 5/16"x3/4" securing the bushing housing and remove bushing Washer.
  • Page 61 (5) Release Console Mast Cover by slightly pressing it. Unscrew Chain Cover (R) (tapping screws 3.5x12mm x 9, self tapping screws 5x16mm x 3) by using Phillips head screw driver and release it (7) Reassemble in the reverse order as disassembly Disassemble Chain Cover (L) by following previous procedures.
  • Page 62 (11) Release the nut of DC power plug then pull out DC power cables and Chain Cover (L) can be released. (12) Reassemble in the reverse order as disassembly -62-...

  • Page 63: Cross Bar Replacement

    11.6 Cross Bar Replacement Remove left and right chain cover. (refer to 11.5 above) Remove elliptical side cover Round Disk Cover, use 12mm Open End Combination Spanner Wrench to remove hex head bolt 5/16"x3/4", flat washer 5/16”x35x1.5T securing the cross bar. Use Allen wrench to loosen the Socket Head Cap Bolt M8x30 (steel lvl 10) and remove the cross bar assembly.

  • Page 64: Idler Wheel Replacement

    11.7 Idler Wheel Replacement (1) Remove the cross bar. (refer to 11.6 above) (2) Use #13 Double Open-End Wrench to loosen nyloc nut M8x9T on the hook screws to remove belt. Use #13 wrench Double Open-End Wrench to remove screws M8x20, nyloc nut M8x7T and flat washer 5/16”x23x1.5T to remove the Idler wheel.

  • Page 65: Flywheel & Poly-V Belt Replacement

    11.8 Flywheel & Poly-V Belt replacement (1) Remove idler wheel . (refer to 11.7 above) (2) Use the console to adjust the resistance lvl 20 and remove Steel Cable. (3) Use #15 Double Open-End Wrench to loosen nyloc nut 3/8”-UNF26x9T on flywheel and main-frame.

  • Page 66: Drive Pulley Replacement

    11.9 Drive Pulley replacement Follow the procedures to disassemble left and right Chain Covers, Cross Bar, Flywheel and the Belt. Take apart the Woodruff Key and Ø25 circlip by using circlip pliers Pull out the Drive Pulley and Crank Axle, use a soft hammer if necessary To separate Drive pulley from Crank Axle, use 12 mm wrench to release hex head screws 1/4”x3/4”...

This manual is also suitable for:

Xe330d

Table of Contents