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Dyaco XE569s Service Manual

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XE569s Service Manual
1. Plastic parts
Left Handlebar Covers (Front & Rear)
Left Pedal Arm Cover
Left Chain Cover
Left Pedal
Rear Bar Cover
Inclinable Rail Cover
Incline Cover
Handle Resistance Control
Hand-Pulse Sensor Assembly
Slide Wheel Cover
Locking Pin Assembly
Right Pedal
Incline Bottom Cover Right Chain Cover
Right Handlebar Covers (Front & Rear)
Console Mast Covers(L & R)
Middle Stabilizer Cover
Connecting Arm Covers(L & R)
Pedal Arm
Round Disk Cover
Round Disk
Console

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Summary of Contents for Dyaco XE569s

  • Page 1 XE569s Service Manual 1. Plastic parts Handle Resistance Control Hand-Pulse Sensor Assembly Right Handlebar Covers (Front & Rear) Left Handlebar Covers (Front & Rear) Left Pedal Arm Cover Console Left Chain Cover Left Pedal Console Mast Covers(L & R) Rear Bar Cover...
  • Page 2 2. Skeleton Main Frame Console Mast Left Handle Bar Left Pedal Arm Right Handle Bar Left Connecting Arm Bushing Housing Left Adjustable Pedal Gear Motor Rail Base Assembly Drive Pulley Inclinable Rail Assembly Right Pedal Arm Outer Adjustment Tube Right Connecting Arm Locking Tube Assembly Inner Adjustment Tube Flywheel Cross Bar...
  • Page 3 Contents Disassembling and Assembling of Parts 1. Console Assembly 2. Handlebar Assembly 3. Connecting Arm Assembly 4. Pedal Arm Assembly 5. Console Mast 6. Left and Right Chain Covers 7. Cross Bar Assembly 8. Idler Wheel Assembly 9. Flywheel and the Belt 10.
  • Page 5 Disassembling and assembling Model XE569s Work of parts Parts 1. Console Ver. U s e P h illip s h e a d s c re w d riv e r to re le a s e fo u r M 5 x 1 0 m m P h illip s h e a d s c re w s o f th e c o n s o le , a s s h o w n in fig .
  • Page 6 Disassembling and assembling of Model XE569s Work parts Parts 2. Handlebar Assembly Ver. S te p s 1 U s e P h illip s h e a d s c re w d riv e r to re le a s e th re e 3 .5 x 1 2 m m s h e e t m e ta l s c re w s fo r...
  • Page 8 Disassembling and assembling Model XE569s Work of parts Parts 3. Connecting Arm Assembly Ver. S te p s 1 . F o llo w th e p ro c e d u re 2 to re m o v e th e...
  • Page 9 Disassembling and assembling Model XE569s Work of parts Parts 3. Connecting Arm Assembly Ver. S te p s 4 . U s e P h illip s h e a d s c re w d riv e r to...
  • Page 10 Disassembling and assembling Model XE569s Work of parts Parts 4. Pedal Arm Assembly Ver. S te p s F o llo w p ro c e d u re 3 to s e p a ra te c o n n e c tin g a rm a p a rt.
  • Page 11 Disassembling and assembling Model XE569s Work of parts Parts 5. Console Mast Ver. S te p s F o llo w p ro c e d u re s 1 a n d 2 to ta k e a p a rt th e c o n s o le a n d h a n d le b a r.
  • Page 12 Disassembling and assembling Model XE569s Work of parts Parts 6. Right and Left Chain Covers Ver. S te p s 1 . F o llo w p ro c e d u re s 2 a n d 4 to ta k e a p a rt H a n d le b a r A s s e m b ly a n d P e d a l A rm A s s e m b ly , re s p e c tiv e ly .
  • Page 13 Disassembling and assembling Model XE569s Work of parts Parts 6. Right and Left Chain Covers Ver. S te p s 4 . D is c o n n e c t th e c a b le s fro m th e s w itc h , a s s h o w n in fig u re 5 a n d th e le ft c h a in c o v e r c a n b e ta k e n a p a rt.
  • Page 14 Disassembling and assembling Model XE569s Work of parts Parts 7. Cross Bar Ver. S te p s 1 . F o llo w p ro c e d u re 6 to re m o v e le ft a n d...
  • Page 15 Disassembling and assembling Model XE569s Work of parts Parts 7. Cross Bar Ver. S te p s T o re s u m e th e c ro s s b a r, p u t it o nth e c ra n k a x le a n d th e n p u t in th e w o o d ru ff k e y ,w ith ro u n d h e a d in s id e , a s s h o w n infig u re 5 .
  • Page 16 Disassembling and assembling Model XE569s Work of parts Parts 8. Idler Wheel Assembly Ver. S te p s F o llo w p ro c e d u re 7 to re le a s e th e c ro s s b a r.
  • Page 17 Disassembling and assembling Model XE569s Work of parts Parts 9. Flywheel and the Belt Ver. S te p s 1 . F o llo w p ro c e d u re 8 to re m o v e id le r w h e e l a s s e m b ly .
  • Page 18 Disassembling and assembling Model XE569s Work of parts Parts 10. Rail Base Assembly Ver. S te p s A d ju s t th e in c lin e p o s itio n to le v e l 3 a n d u s e...
  • Page 19 Disassembling and assembling Model XE569s Work of parts Parts 11. Inclinable Rail Assembly Ver. S te p s 1 . F o llo w th e p ro c e d u re 1 0 to re m o v e th e ra il b a s e a s s e m b ly .
  • Page 20 Disassembling and assembling Model XE569s Work of parts Parts 11. Inclinable Rail Assembly Ver. S te p s U s e tw o 1 4 m /m w re n c h e s to re le a s e 3 /8 "x 2 -1 /2 "...

  • Page 21: The Console

    Model XE569S Work Troubleshooting Parts 1.The Console S te p s If th e d is p la y d o e s n o t s h o w u p , m a k e s u re p o w e r c o rdo f th e a d a p to r a n d D C p o w e r ja c k a re p lu g g e d in p ro p e rly , a s s h o w n in fig u re 1 .
  • Page 22 Model XE569S Work Troubleshooting Parts 2.Chain Covers and the Round Disk S te p s T h e p ro b le m s a re u s u a lly g rin d in g n o is e s d u e to ru b b in g b e tw e e n tw o p a rts .
  • Page 23 Model XE569S Work Troubleshooting Parts 3.Fly Wheel S te p s 1 . T h e p ro b le m w ith F ly w h e e l is ra re a n d u s u a lly th e n o is e is c a u s e d b y th e b e lt...
  • Page 24 Model XE569S Work Troubleshooting Parts 4. The Belt S te p s If th e b e lt d ro p s o ff, re m o v e th e rig h t c h a in c o v e r a n d re le a s e th eId le r W h e e l a s s e m b ly a n d re tu rn th e b e lt.

  • Page 25: Handlebar Assembly

    Model XE569S Work Troubleshooting Parts 5. Handlebar Assembly S te p s F o r e a s y a s s e m b lin g a n d m o v in g s m o o th ly , th e re is a 0 .0 5 m m ~ 0 .0 7 m m to le ra n c e fo r th e...

  • Page 26: Pedal Arm Assembly

    Model XE569S Work Troubleshooting Parts 6. Pedal Arm Assembly S te p s Ellipticals are full of joints. If one part has a problem it affects other parts so that each part of the Elliptical is very important. If a problem is encountered, besides changing parts, applying some lubricate on parts is also required.

  • Page 27: Noises

    Model XE569S Work Troubleshooting Parts 6. Pedal Arm Assembly S te p s M a k e s u re th a t th e h a n d le b a r a s s e m b lya n d...
  • Page 28 Model XE569S Work Troubleshooting Parts 7. Gear Motor S te p s 1. If there is a problem with the resistance, check the console and then the gear motor. If the gear motor doesn t work, it is necessary to check if all the cable is well connected.

  • Page 29: Smoothness

    Model XE569S Work Problem 1.Noises S te p s It s n o t e a s y to p in p o in t th e e x a c t p a rts w h ic h c re a te n o is e s b e c a u s e th e re a re to o...
  • Page 30 Model XE569S Work Problem 2. Slipping S te p s There are 4 factors to cause belt slipping which can be checked by following. 2 . M 1 2 x P 1 .7 5 R o d E n d B e a rin g : M 1 2 n u t o n to p o f th e b e a rin g m u s t b e tig h te n e d w ith th e c o n n e c tin g a rm .
  • Page 31 Model XE569S Work Problem 3. Wobble S te p s Most of the wobble or shaking is caused by the loose screws. Try to tighten the screws at the loosing parts first. If it occurs at the connecting part, the reason...

  • Page 33: Others

    Model XE569S Work Problem 4. Smoothness S te p s It is necessary to make sure all parts of the screws/ bolts are tightened when there are clicks in the movement or any lack of smooth during the workout. If there is any foreign materail or...