Mercury BRAVO Service Manual page 7

REMOVAL, INSTALLATION AND ADJUSTMENT
Torque Specifications
Lubricants / Sealants / Adhesives
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transom Specifications
Checking Transom Thickness
Special Information . . . . . . . . . . . . . . . . . . . .
Bravo Three Notice:
Trim-In Limit Insert
Specifications . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Preloads
Lubricants / Sealants / Adhesives
Drive Shaft Housing Exploded View
Complete Housing
Exploded Parts View (Clutch)
Exploded Parts View (Shifter)
Standard Bravo U-joint Assembly
Bravo X, XZ, XR and Diesel
Bravo U–joint Assembly
Drive Shaft Housing and Gear
Case Separation . . . . . . . . . . . . . . . . . . . . .
Drive Unit Gear Ratio Identification
Bravo One . . . . . . . . . . . . . . . . . . . . . . . .
Bravo Two . . . . . . . . . . . . . . . . . . . . . . . .
Bravo Three . . . . . . . . . . . . . . . . . . . . . .
Bravo XZ . . . . . . . . . . . . . . . . . . . . . . . . .
Bravo XR . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel Bravo One X
Diesel Bravo Two X
Diesel Bravo Three X
Separate Housings
Drive Shaft Housing Disassembly
Shifter Repair . . . . . . . . . . . . . . . . . . . . . . . .
90-863160 MAY 2000
Section 2A - All Models
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STERNDRIVE UNIT
Section 3A - Drive Shaft Housing
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3A-10
. . . 3A-10
3A-10
3A-10
3A-11
3A-11
3A-12
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3A-22
2A-2 Sterndrive Unit Removal
2A-2 Transom Assembly Removal
2A-2 Transom Assembly Installation
2A-3 Sterndrive Unit Installation
2A-3 Shift Cable Installation
2A-4 and Adjustment
Troubleshooting Shift Problems
2A-4
3A-2 Shifter Inspection
3A-2 Shifter Reassembly
3A-2 U-Joint and Pinion Gear
3A-3 Inspection
3A-3 Disassembly
3A-4 Reassembly
3A-4 Gear Disassembly,
3A-6 Inspection and Reassembly
3A-7 Disassembly
3A-8 Inspection
Reassembly
3A-9 Drive Shaft Housing and Top Cover -
Bearings and Bearing Sleeves
Inspection
Bearing Sleeve Removal (Top Cover) 3A-47
Bearing Sleeve Removal
(Drive Shaft Housing)
Roller Bearing Removal
Steel Bearing Adaptor Removal
Steel Bearing Adaptor Installation
Bearing Sleeve Installation
Roller Bearing Installation
Drive Shaft Housing Reassembly
Install Gear Housing To Drive
Shaft Housing
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2A-6
2A-8
2A-12
2A-22
2A-29
2A-33
3A-25
3A-26
3A-30
3A-30
3A-30
3A-34
3A-42
3A-42
3A-44
3A-44
3A-47
3A-47
3A-48
3A-49
3A-51
. . . . 3A-52
3A-53
3A-54
3A-55
3A-66
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