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DEEP SEA ELECTRONICS PLC
DSE9474 & DSE9484 OPERATOR MANUAL
Document Number: 057-231
Author: A.D.Manton
ISSUE: 2

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  • Page 1 DEEP SEA ELECTRONICS PLC DSE9474 & DSE9484 OPERATOR MANUAL Document Number: 057-231 Author: A.D.Manton ISSUE: 2...
  • Page 2: Issue

    DSE9474 & DSE9484 Operator Manual Deep Sea Electronics PLC Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: sales@deepseaplc.com Website: www.deepseaplc.com DSE9474 & DSE9484 Operator Manual © Deep Sea Electronics PLC All rights reserved.
  • Page 3 DSE9474 & DSE9484 Operator Manual TABLE OF CONTENTS Section Page INTRODUCTION ....................4 BIBLIOGRAPHY ......................... 4 1.1.1 INSTALLATION INSTRUCTIONS ................. 4 1.1.2 MANUALS ........................4 SPECIFICATIONS ....................5 ELECTRICAL SPECIFICATIONS ..................5 CHARGE FAIL RELAY ....................... 6 OUTPUT SPECIFICATIONS ....................6 2.3.1...
  • Page 4: Introduction

    Introduction 1 INTRODUCTION This document details the installation requirements of the DSE9474 24 V 30 A battery charger & DSE9484 12 V 30 A battery charger. The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes.
  • Page 5: Specifications

    Specifications 2 SPECIFICATIONS 2.1 ELECTRICAL SPECIFICATIONS Parameter Nominal AC Input Voltage (V) 90 V 110 V to 277 V 305 V Operating Temperature -30 °C 80 °C Input Frequency (Hz) 48 Hz 64 Hz Output Ripple and Noise 1% Vo Load Regulation 1% Vo Line Regulation...
  • Page 6: Charge Fail Relay

    31 A Suite PC Software. Recovery from current limit 30 A 31 A DSE9474 Full load AC input 4.2 A At Vin = 230 V, Vo = 29.5 V, Io = 30 A current (A) DSE9474 Full load AC input At Vin = 110 V, Vo = 29.5 V, Io = 30 A...
  • Page 7: Battery Temperature Compensation

    Specifications 2.3.2 BATTERY TEMPERATURE COMPENSATION NOTE: For further details of PC Configuration, refer to DSE Publication: 057-159 DSE94xx Battery Charger Series Configuration Suite PC Software Manual. When suitably configured, the external PT1000 temperature sensor is used to monitor battery temperature. As battery temperature increases, the output voltage is lowered as configured to suit the battery requirements.
  • Page 8: Ambient Temperature Dependent Current Derating

    Specifications 2.3.3 AMBIENT TEMPERATURE DEPENDENT CURRENT DERATING The battery charger is rated at full current to 55 ºC. As the temperature increases above 55 ºC, the maximum output current derates to keep the charger within operational parameters and to prevent overheating of the device.
  • Page 9: Input Power To Output Power Efficiency

    The following charts show the high efficiency of the DSE947 & DSE9484 2.3.4.1 INPUT POWER TO OUTPUT POWER EFFICIENCY DSE9474 DSE9474 Efficiency Curve Input Voltage (V) 2.3.4.2...
  • Page 10: Dimensions And Mounting

    Specifications 2.4 DIMENSIONS AND MOUNTING NOTE: DSE9474 & DSE9484 are designed to be mounted with the base to a vertical surface with the terminal strips running horizontally. Parameter Comment Weight 2.5 kg Case Dimensions 240 mm x 269 mm x 89 mm (9.4”...
  • Page 11: Applicable Standards

    Specifications 2.5 APPLICABLE STANDARDS Standard Description IP20 BS EN 60529 Protected against penetration by solid objects with a diameter of more (Degrees of protection than 12 mm. Fingers or similar objects prevented from approach. provided by enclosures) No protection against water Enclosure type 1 NEMA rating Provides a degree of protection against contact with the enclosure...
  • Page 12: Communication Port Usage

    Specifications 2.6 COMMUNICATION PORT USAGE NOTE: For further details of PC Configuration, refer to DSE Publication: 057-159 DSE94xx Configuration Suite PC Software Manual. Communication Specification USB 2.0 Device for connection to PC running DSE Configuration Suite USB Port Max distance 6 m (20 feet)
  • Page 13: Usb Connection

    USB CONNECTION The USB port is provided to give a simple means of connection between a PC and the battery charger. Using the DSE Configuration Suite Software, the operator is then configure and monitor the state of the battery charger.
  • Page 14: Rs485

    One advantage of the RS485 interface is the large distance specification (1.2 km) when using Belden 9841 (or equivalent) cable. This allows for a large distance between the battery charger and a PC running the DSE Configuration Suite software. The operator is then able to view the various operating parameters.
  • Page 15 Specifications 2.6.2.3 OPTIONS FOR CONNECTION TO PCS Brainboxes PM154 PCMCIA RS485 card (for laptops PCs) • Set to ‘Half Duplex, Autogating” with ‘CTS True’ set to ‘enabled’ Brainboxes VX-023 ExpressCard 1 Port RS422/485 (for laptops and • nettop PCs) Brainboxes UC320 PCI Velocity RS485 card (for desktop PCs) •...
  • Page 16 Specifications 2.6.3 The CAN port provides for monitoring of the following parameters. 2.6.3.1 J1939-71 VEHICLE APPLICATION LAYER Message Scaling Offset Timing Suspect Parameter Parameter Group Number Number Battery Charger 1 State 4990 64789 Battery Charger 1 Power Line State 4991 64789 Battery Charger 1 Output Voltage 4992...
  • Page 17: Installation

    (even when a DC charging alternator is fitted). 3.1 BATTERY SUITABILITY The standard DSE9474 & DSE9484 chargers are factory set by DSE to suit Lead Acid batteries but can be altered for other battery types using the DSE Configuration Suite PC software Care should be taken to ensure the batteries connected are of the correct ‘technology’...
  • Page 18: User Connections

    Specifications 3.2 USER CONNECTIONS NOTE: For further details of PC Configuration, refer to DSE Publication: 057-159 DSE94xx Configuration Suite PC Software Manual. 3.2.1 AC SUPPLY CONNECTIONS The battery charger is protected by an internal fuse. However to protect the A.C. supply cables should a fault arise between the supply and the connection to the battery charger, it is recommended to fit a fuse in the supply line as close to the source of supply as possible.
  • Page 19: Canbus And Temp Sensor Connections

    Specifications 3.2.3 CANBUS AND TEMP SENSOR CONNECTIONS Terminal Function Recommended Size Comments CANBUS Recommended Belden 9841 CAN Screen Terminal. 0.5 mm² (AWG 22) cable. Ensure correctly fitted 120 CANBUS L CAN L Terminal. 0.5 mm² (AWG 22) termination resistors at the first and last devices on the CAN CANBUS H CAN H Terminal.
  • Page 20: Typical Wiring Diagram

    Specifications 3.3 TYPICAL WIRING DIAGRAM 057-231 ISSUE: 2 Page 20 of 30...
  • Page 21: Indications

    Indications 4 INDICATIONS DANGER OF DEATH: LIVE PARTS exist within the DSE9474 & DSE9484 enclosures. The enclosure cover must not be removed when connected to an AC supply. Three LEDs are provided to show operating status and fault conditions. These are detailed in the following sections.
  • Page 22: Status

    Indications 4.1 STATUS LED Designation Condition FAULT 1 FAULT 2 Charger Off Battery not Detected (Battery Detection Mode) Green Cable Voltage Drop Alarm Constant Flashing Flashing Green Battery Connected (Battery Detection Mode) Constant Constant Constant Yellow Bulk (Boost) Charge in progress Constant Yellow Absorption Charge in progress...
  • Page 23: Operation

    Operation 5 OPERATION The DSE9474 & DSE9484 are battery chargers, DC power supplies, or both at the same time. For example,one application is to power local control panels and charge panel batteries or generator engine starter batteries at the same time.
  • Page 24: Digital Input

    If no battery is connected to the output terminals, the battery charger will operate as a DC power supply only, current limit is factory set to 30 A and is adjustable using the DSE Configuration Suite PC Software. See the section entitled Specification elsewhere in this manual for further output specifications.
  • Page 25: Charge Mode

    5.4.2 ABSORPTION This mode is active for the duration of the Absorption Timer. This is adjustable using the DSE Configuration Suite PC Software. Absorption mode is used to complete the charging process, bringing the battery to 100% charged status.
  • Page 26: Float Charge

    DC charging alternator fitted, the battery is quickly recharged when the generator is running. Should the generator stop before the battery is fully recharged, the DSE9474 & DSE9484 Battery Chargers will continue to recharge the battery until it is fully charged.
  • Page 27: Fault Diagnosis

    Fault Diagnosis 6 FAULT DIAGNOSIS Nature of Problem Suggestion Check that the incoming AC supply is correctly connected and within limits and check the integrity of any external fuse that may be fitted. Disable the AC supply and check the integrity of the internal AC supply fuse.
  • Page 28: Maintenance, Spares, Repair, And Servicing

    The enclosure cover must not be removed when connected to an AC supply. The DSE battery chargers are designed to be Fit and Forget. As such, there is only one user serviceable part, listed below. In the case of malfunction, contact your original equipment supplier (OEM).
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Dse9484

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