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DEEP SEA ELECTRONICS PLC
DSE9000 SERIES BATTERY CHARGER
OPERATOR MANUAL
Document Number: 057-085
Author: Ashley Senior
DSE9000 Series Battery Charger Operator Manual ISSUE 11

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  • Page 1 DEEP SEA ELECTRONICS PLC DSE9000 SERIES BATTERY CHARGER OPERATOR MANUAL Document Number: 057-085 Author: Ashley Senior DSE9000 Series Battery Charger Operator Manual ISSUE 11...
  • Page 2 DSE9000 Series Battery Charger Operator Manual Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: sales@deepseaplc.com Website: www.deepseaplc.com DSE9000 Series Battery Charger Operator Manual ©...
  • Page 3: Table Of Contents

    DSE9000 Series Battery Charger Operator Manual BIBLIOGRAPHY ....................5 INSTALLATION INSTRUCTIONS ................... 5 MANUALS ..........................5 SPECIFICATIONS ....................7 3.1.2 DSE0907 INDUSTRIAL / DSE0908 CABINET MOUNTED BATTERY CHARGERS ..8 PROTECTION .......................... 9 3.2.1 DSE9200 SERIES AND DSE9400 SERIES ..............9 COMMON ELECTRICAL SPECIFICATIONS ................
  • Page 4 DSE9000 Series Battery Charger Operator Manual OPERATION OF DSE9100 SERIES / DSE9200 SERIES ............. 50 6.1.1 PSU MODE ........................50 6.1.2 CHARGE MODE ......................50 6.1.3 BOOST MODE ........................ 51 OPERATION OF DSE9400 SERIES ..................52 6.2.1 PSU MODE ........................52 6.2.2...
  • Page 5: Bibliography

    Bibliogprahy 1 BIBLIOGRAPHY This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www.deepseaplc.com 1.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’...
  • Page 6 This is not a controlled document. You will not be automatically informed of updates. Any future updates of this document will be added to the DSE website at www.deepseaplc.com. The DSE9000 series modules are intended for mounting within a customer enclosure or panel (DIN rail mounting or fastened by screws/bolts).
  • Page 7: Specifications

    30V for DSE9250 24V 3.7A 30V for DSE9250 24V 3.7A chargers). This change must be made at the DSE factory. Ensure the correct variant (and chargers). This change must be made at the DSE factory. Ensure the correct variant (and chargers).
  • Page 8: Dse0907 Industrial / Dse0908 Cabinet Mounted Battery Chargers

    Specifications 3.1.2 DSE0907 INDUSTRIAL / DSE0908 CABINET MOUNTED BATTERY CHARGERS See the preceeding page for details of part numbering of chassis mounted battery chargers. Industrial / Cabinet mounted battery chargers are 9000 series battery chargers factory fitted into wall mounted enclosures. For details see the section entitled Dimensions and Mounting elsewhere in this document.
  • Page 9: Protection

    Specifications 3.2 PROTECTION 3.2.1 DSE9200 SERIES AND DSE9400 SERIES • Current limit to charger specification (2A, 3.7A, 5A or 10A depending upon charger model) • Short circuit protection. Charger automatically restarts operation after the fault is removed. • Reverse battery polarity protection. Charger automatically restarts operation after the fault is removed.
  • Page 10: Common Electrical Specifications

    Specifications 3.3 COMMON ELECTRICAL SPECIFICATIONS Parameter Nominal AC Input Voltage (V) DSE9130 12V 5A 110V-277V 304V DSE9150 12V 2A 110V-240V 250V DSE9140 12V 10A 110V-240V 277V DSE9155 30V 2A 110V-240V 265V DSE9250 24V 3.7A (9250-001-xx) 110V-240V 265V DSE9250 24V 3.7A (9250-002-xx) 110V-277V 305V DSE9255 24V 5A...
  • Page 11 Specifications Communication Specification USB Port USB2.0 Device for connection to PC running DSE Configuration Suite (DSE9400 series Max distance 6m (20 feet) only) Isolated Data connection 2 wire + common RS485 Serial Half Duplex Port Data direction control for Transmit (by s/w protocol)
  • Page 12: Dse9470 Communication Port Usage

    The USB port is provided to give a simple means of connection between a PC and the DSE9400 series battery charger. Using the DSE Configuration Suite Software, the operator is then configure and monitor the state of the battery charger.
  • Page 13: Rs485

    One advantage of the RS485 interface is the large distance specification (1.2km) when using Belden 9841 (or equivalent) cable. This allows for a large distance between the DSE9400 series battery charger and a PC running the DSE Configuration Suite software. The operator is then able to view the various operating parameters.
  • Page 14: Output Specifications

    Specifications 3.6 OUTPUT SPECIFICATIONS 3.6.1 DSE9130 12V 5A Parameter Nominal Comments Output Voltage (12 V DC battery) 12.5V 13.7V 15.0V Specify float voltage on ordering. Output Charging Current (A) 5.5A Current limit threshold (A) 5.3A 5.5A Recovery from current limit (A) Full load AC input current (A) 1.5A With output at 13.7V DC...
  • Page 15: Dse9140 12V 10A

    Specifications 3.6.2 DSE9140 12V 10A Parameter Nominal Comments Output Voltage (12 V DC Battery) 13.7V Output Charging Current (A) Current limit threshold (A) Recovery from current limit (A) Full load AC input current (A) 3.1A At Vin=85V, Vo=13.7V, Io=10Amp Full load AC input current (A) 1.3A At Vin=230V, Vo=13.7V Io=10Amp AC Input Inrush (10ms) current (A)
  • Page 16: Dse9150 12V 2A

    Specifications 3.6.3 DSE9150 12V 2A Parameter Nominal Comments Output Voltage (12 V DC Battery) 12.5V 13.7V 13.7V Float voltage not adjustable Output Charging Current (A) 2.5A Current limit threshold (A) 2.3A 2.5A Recovery from current limit (A) Full load AC input current (A) 0.7A With output at 13.7V DC AC Input Inrush (10ms) current (A)
  • Page 17: Dse9155 30V 2A

    Specifications 3.6.4 DSE9155 30V 2A Parameter Nominal Comments Output Voltage (30 V DC Battery) 28.0V 34.3V 34.5 Output Charging Current (A) 2.2A Current limit threshold (A) 2.2A Recovery from current limit (A) Full load AC input current (A) AC Input Inrush (10ms) current (A) DSE9155 Efficiency Curve at 2A 0.94 0.92...
  • Page 18: Dse9250 24V 3.7A

    Specifications 3.6.5 DSE9250 24V 3.7A NOTE: NOTE: NOTE: NOTE: - - - - This battery charger is now obsolete, This battery charger is now obsolete, This battery charger is now obsolete, details provided for information only. This battery charger is now obsolete, details provided for information only.
  • Page 19: Dse9255 24V 5A

    Specifications 3.6.6 DSE9255 24V 5A Parameter Nominal Comments Output Voltage (24 V DC Battery) 25.0V 27.4V 30.0V Specify float voltage on ordering. Output Charging Current (A) Current limit threshold (A) 5.3A Recovery from current limit (A) 5.2A Full load AC input current (A) 0.65A 2.7A With output at 27.6V DC...
  • Page 20: Dse9260 24V 10A

    Specifications 3.6.7 DSE9260 24V 10A Parameter Nominal Comments Output Voltage (12V DC Battery) 27.6V Output Charging Current (A) Current limit threshold (A) Recovery from current limit (A) 9.5A Full load AC input current (A) 2.2A At Vin=230V, Vo=27.6V, Io=10Amp Full load AC input current (A) 5.8A At Vin=85V, Vo=27.6V, Io=10Amp AC Input Inrush (10ms) current (A)
  • Page 21: Dse9470 24V 10A

    Specifications 3.6.8 DSE9470 24V 10A Parameter Nominal Comments Comments Output Voltage (24V DC Battery) Battery) 26.7V Output Charging Current (A) Current limit threshold (A) Recovery from current limit (A) Full load AC input current (A) 2.3A At Vin=230V, Vo=28.8 V, Vo=28.8V, Io=10Amp Full load AC input current (A) At Vin=110V, Vo=2 V, Vo=28.8V, Io=10Amp...
  • Page 22 Specifications DSE9470 Smart Charger De DSE9470 Smart Charger De-rating Curve 110V < Vin < 180V Ambient Temperature (° ° ° ° C) DSE9470 Smart Charger De DSE9470 Smart Charger De-rating Curve 95V < Vin < 110V Ambient Temperature (° ° ° ° C)
  • Page 23: Dse9472 24V 5A

    Specifications 3.6.9 DSE9472 24V 5A Parameter Nominal Comments Comments Output Voltage (24V DC Battery) Output Voltage (24V DC Battery) 26.7V Output Charging Current (A) 5.5A Current limit threshold (A) 5.5A Recovery from current limit (A) 5.5A Full load AC input current (A) 1.2A At Vin=230V, Vo=28.8V, Io=5 At Vin=230V, Vo=28.8V, Io=5Amp...
  • Page 24: Dse9480 12V 10A

    Specifications 3.6.10 DSE9480 12V 10A Parameter Nominal Comments Output Voltage (24V DC Battery) 13.4V 13.5V 14.5V Output Charging Current (A) Current limit threshold (A) Recovery from current limit (A) Full load AC input current (A) 1.2A At Vin=230V, Vo=14.4V, Io=10Amp Full load AC input current (A) 2.2A At Vin=110V, Vo=14.4V, Io=10Amp...
  • Page 25 Specifications DSE9480 Smart Charger De DSE9480 Smart Charger De-rating Curve 110V < Vin < 305V Ambient Temperature (° ° ° ° C) DSE9480 Smart Charger De DSE9480 Smart Charger De-rating Curve 90V < Vin < 110V Ambient Temperature (° ° ° ° C)
  • Page 26: Dse9481 12V 5A

    Specifications 3.6.11 DSE9481 12V 5A Parameter Nominal Comments Comments Output Voltage (24V DC Battery) Output Voltage (24V DC Battery) 13.4V 13.5V 14.5V Output Charging Current (A) 5.5A Current limit threshold (A) 5.5A Recovery from current limit (A) Full load AC input current (A) 0.5A At Vin=230V, Vo=14.4V, Io=5Amp At Vin=230V, Vo=14.4V, Io=5Amp...
  • Page 27: Dimensions And Mounting

    Specifications 3.7 DIMENSIONS AND MOUNTING 3.7.1 DSE0907 12V 10A INDUSTRIAL BATTERY CHARGER Parameter Comment Cabinet type Custom cabinet Overall size 200mm x 185mm x 170mm (7.9“ x 7.3“ x 6.7“) (see below for diagram) Add 20mm (0.79”) to depth when using supplied mounting plate. Material: Sheet steel enclosure of all-round solid construction Surface finish:...
  • Page 28: Dse0908 12V & 24V 10A Cabinet Mounted Battery Charger

    Specifications 3.7.2 DSE0908 12V & 24V 10A CABINET MOUNTED BATTERY CHARGER Parameter Comment AE1031.500 by Rittal – Cabinet type Rittal website www.rittal.de / www.rittal.co.uk 380mm x 300mm x 210mm Overall size (15.0.” x 11.8”x 8.3”) Sheet steel enclosure of all-round solid construction Single door, right hand hinge with one cam lock Foamed-in door seal Material:...
  • Page 29: Dse9130 12V 5A

    Specifications 3.7.3 DSE9130 12V 5A NOTE: NOTE: This battery charger is designed to This battery charger is designed to be mounted with the base to a vertical be mounted with the base to a vertical NOTE: NOTE: This battery charger is designed to This battery charger is designed to be mounted with the base to a vertical be mounted with the base to a vertical...
  • Page 30: Dse9150 12V 2A

    Specifications 3.7.4 DSE9150 12V 2A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 31: Dse9140 12V 10A

    Specifications 3.7.5 DSE9140 12V 10A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 32: Dse9155 30V 2A

    Specifications 3.7.6 DSE9155 30V 2A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 33: Dse9250 24V 3.7A

    Specifications 3.7.7 DSE9250 24V 3.7A NOTE: NOTE: NOTE: NOTE: - - - - This battery charger is now obsolete, details This battery charger is now obsolete, details This battery charger is now obsolete, details provided for information only. This battery charger is now obsolete, details provided for information only.
  • Page 34: Dse9255 24V 5A

    Specifications 3.7.8 DSE9255 24V 5A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 35: Dse9260 24V 10A

    Specifications 3.7.9 DSE9260 24V 10A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 36: Dse9470 24V 10A

    Specifications 3.7.10 DSE9470 24V 10A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 37: Dse9472 24V 5A

    Specifications 3.7.11 DSE9472 24V 5A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 38: Dse9480 12V 10A

    Specifications 3.7.12 DSE9480 12V 10A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 39: Dse9481 12V 5A

    Specifications 3.7.13 DSE9481 12V 5A NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical NOTE: NOTE: This battery charger is designed to be mounted with the base to a This battery charger is designed to be mounted with the base to a vertical vertical...
  • Page 40: Applicable Standards

    Specifications 3.8 APPLICABLE STANDARDS This document conforms to BS4884-1 1992 Specification for BS 4884-1 presentation of essential information. BS 4884-2 This document conforms to BS4884-2 1993 Guide to content. BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation. BS EN 60068-2-1 -30°C (-22°F) (Minimum temperature)
  • Page 41: Installation

    4.1 BATTERY SUITABILITY The standard charger is factory set by DSE to suit Lead Acid batteries but can be adjusted at the time of ordering to suit other battery types. Care should be taken to ensure the batteries connected to the charger are of the correct ‘technology’...
  • Page 42: Dse9130, Dse9140, Dse9250, Dse9255, Dse9260

    Installation 4.2.1 DSE9130, DSE9140, DSE9250, DSE9255, DSE9260 Connector A Terminal Function Recommended Size Comments Load negative 1mm² (AWG 16) Battery negative terminal Load Positive 1mm² (AWG 16) Battery positive terminal BOOST Boost mode 0.5 mm² (AWG 22) Connect together for boost operation BOOST Boost mode 0.5 mm²...
  • Page 43: Dse9155

    Installation 4.2.3 DSE9155 Connector A Terminal Function Recommended size Comments Load negative 1mm² (AWG 16) Battery negative terminal Load Positive 1mm² (AWG 16) Battery positive terminal BOOST 0.5 mm² (AWG 22) Boost not avaialble on DSE9155 BOOST 0.5 mm² (AWG 22) Charge failure relay 0.5 mm²...
  • Page 44: Typical Wiring Diagram

    Installation 4.3 TYPICAL WIRING DIAGRAM 4.3.1 DSE9100 / DSE9200 SERIES DSE9100 / DSE9200 SERIES BATTERY CHARGERS BOOST not available on DSE9150 12V 2A CF not available on DSE9155 30V 2A DSE9150 12V 2A Recommended AC fuse 230V AC Input 110V AC Input DSE9130 12V 5A charger 1.0A anti-surge 2.0A anti-surge...
  • Page 45: Dse9400 Series

    Installation 4.3.2 DSE9400 SERIES NOTE 2 Parameter Comment Connection type Screw terminal, rising clamp, no internal spring Min cable size 0.5mm² (AWG 20) Max cable size 2.5mm² (AWG 14) Recommended AC fuse 230V AC Input 110V AC Input DSE9470 24V 10A charger 3.5A anti-surge 6.3A anti-surge DSE9480 12V 10A charger...
  • Page 46: Indications

    Operation 5 INDICATIONS DANGER OF DEATH : DANGER OF DEATH : DANGER OF DEATH : DANGER OF DEATH : LIVE PARTS exist within the DSE9000 enclosure. The enclosure LIVE PARTS exist within the DSE9000 enclosure. The enclosure LIVE PARTS exist within the DSE9000 enclosure. The enclosure LIVE PARTS exist within the DSE9000 enclosure.
  • Page 47: Dse9130, Dse9150, Dse9155, Dse9250 & Dse9255

    Operation 5.3 DSE9130, DSE9150, DSE9155, DSE9250 & DSE9255 DSE9130 12V 5A DSE9155 30V 2A DSE9150 12V 2A DSE9250 24V 3.7A DSE9255 24V 5A Charger Status Charger Status LED Indications Function Colour Action • Off when AC supply is not present or output volts are too low. •...
  • Page 48: Dse9140 & Dse9260

    Operation 5.4 DSE9140 & DSE9260 DSE9140 12V 10A DSE9260 24V 10A Charger Status Short Circuit LED Indications Function Action • Off when AC supply is not present or output voltage is too low • Steady during normal operation with AC supply above Charger Status minimum operating voltage •...
  • Page 49: Dse9400 Series

    Operation 5.5 DSE9400 SERIES DSE9470 24V 10A DSE9472 24V 5A DSE9480 12V 10A DSE9481 12V 5A Charger Status Fault LEDs LED indications Action • Off when AC supply is not present or output voltage is too low. • Constant green LED during float level charge operation. Charger Status •...
  • Page 50: Operating Modes

    Operation 6 OPERATING MODES 6.1 OPERATION OF DSE9100 SERIES / DSE9200 SERIES The DSE9100 & DSE9200 series of battery chargers can be used as a battery charger, DC power supply, or both at the same time. For instance, the units can be used to power the generator control panels and charge the panel batteries or starter batteries at the same time.
  • Page 51: Boost Mode

    Operation 6.1.3 BOOST MODE (Not applicable to DSE9150 12V 2A or DSE9155 30V 2A) CAUTION CAUTION: : : : Boost mode is intended for equalisation of the cells in lead acid batteries and Boost mode is intended for equalisation of the cells in lead acid batteries and CAUTION CAUTION Boost mode is intended for equalisation of the cells in lead acid batteries and...
  • Page 52: Operation Of Dse9400 Series

    Operation 6.2 OPERATION OF DSE9400 SERIES The DSE9400 series battery charger can be used as a battery charger, DC power supply, or both at the same time. For instance, the unit can be used to power the generator control panels and charge the panel batteries or starter batteries at the same time.
  • Page 53: Boost Mode

    Operation 6.2.3 BOOST MODE CAUTION: CAUTION: CAUTION: CAUTION: The The b b b b oost mode oost mode oost mode in the DSE9400 series battery chargers happens oost mode in the DSE9400 series battery chargers happens in the DSE9400 series battery chargers happens in the DSE9400 series battery chargers happens automatically and automatically and is intended for equalisation of the cells in lead acid batteries...
  • Page 54: Fault Diagnosis

    Operation 7 FAULT DIAGNOSIS Nature of problem Suggestion Check that the incoming AC supply is correctly connected and within limits and check the integrity of any external fuse that may be fitted. The charger is not operating Ensure the charger is not being operated above the maximum temperature specification.
  • Page 55: Maintenance, Spares, Repair And Servicing

    DSE9000 Series Battery Charger Operator Manual 8 MAINTENANCE, SPARES, REPAIR AND SERVICING The DSE battery chargers are designed to be Fit and Forget. As such, there are no user serviceable parts. In the case of malfunction you should contact your original equipment supplier (OEM).
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