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Xinje DS2-45P5-A Reference Manual
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Xinje DS2-45P5-A Reference Manual

Xinje DS2-45P5-A Reference Manual

Ds2 series 380v servo drive
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DS2 series 380V servo drive
Fast reference manual
WUXI XINJE ELECTRIC CO., LTD.
Serial NO. SC2309 20120215 1.0

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Summary of Contents for Xinje DS2-45P5-A

  • Page 1 DS2 series 380V servo drive Fast reference manual WUXI XINJE ELECTRIC CO., LTD. Serial NO. SC2309 20120215 1.0...
  • Page 2 ►► Safety caution  Confirmation when receive products  DO NOT install any driver which is damaged, lack of accessories or not the same with the model ordered.  Installation  Cut off external power supply before installation.  Wiring ...
  • Page 3 Is the motor code the same with the the servomotor and the parameter F0-00 on the servo code in driver? drive. If any of the above is faulty or incorrect, contact XINJE or an authorized distributor. 2. Model description 1）Servo drive DS2 – 45P5 – A...
  • Page 4 Base size：180； Feedback component: M（Photoelectric pulse coder） ； Performance Specifications: First 3 numbers mean rated torque, last 2 numbers mean rated revolution; For instance:35015：rated torque 35N· m,rated revolution 1500rpm； 48015：rated torque 48N· m,rated revolution 1500rpm； Shaft Specifications：A－Without key；B－With key； Power-loss brake：Null－Have it；Z－Not have it； Voltage level：4-380V；...
  • Page 5 2）Servo drive POWER LED Turn on when the drive power on CHARGE LED POWER CHARGE Turn on when main circuit power on. Panel display Show the servo state, alarm and parameters Panel keys ENTER To set the parameters CN0/CN1/CN3 To connect the I/O signal and RS485 communication port To connect the encoder on the servo motor COM1 Connect to PC, HMI, PLC...
  • Page 6 2） Installation Site  Indoor，free of corrosive or explosive gases.  Well-ventilated and free of dust and moisture.  Ambient temperature of 0° to 50° C.  Relative humidity (r.h.) of 20 to 90% with no condensation.  Accessible for inspection and cleaning. 3）...
  • Page 7 seal the through-shaft section. 6） Cable Stress Make sure that the power lines are free from bends and tension. Be especially careful to wire signal line cables so that they are not subject to stress because the core wires are very thin, measuring only 0.2 to 0.3mm 2.
  • Page 8 Wall 3）Orientation Install the servo drive perpendicular to the wall as shown in the figure. The servo drive must be oriented this way because it is designed to be cooled by natural convection or by a cooling fan. Ventilation 4）Installation Follow the procedure below to install multiple servo drives side by side in a control panel.
  • Page 9 control panel.  Environmental Conditions in the Control Panel  Ambient Temperature: 0~50 ℃  Humidity: 90%RH or less  Vibration: 4.9m/s  Condensation and Freezing: None  Ambient Temperature for Long-term Reliability: 50° C maximum ►► Dimensions 1. Servo motor ...
  • Page 10 MS-180ST-M27015□□-44P3 MS-180ST-M35015□□-45P5 MS-180ST-M48015□□-47P5 2. Servo drive（Units: mm） DS2-45P5-A POWER CHARGE ENTER...
  • Page 11 DS2-47P5-A 120.0 CHARGE POWER ENTER WARNING ！ * STORED CHARGE DO NOT TOUCH UNTIL 10 MIN. AFTER DISCONNECTION * DO NOT CONNECT AC POWER TO OUTPUT TERMINALS OF "U V W" * RISK OF ELECTRIC SHOCK-DUAL SUPPLY DISCONNECT MAINS AND LOADSHARING BEFORE SERVICE 160.0 230.0...
  • Page 12 / 19.6m/s resistance Structure Base installation Performance specification Servo drive type DS2-45P5-A、DS2-47P5-A 1： 2500 (the lower limit of speed control range, not stop Speed control range at rated load torque) Load 0~100% load: below ± 0.01% (rated speed) change rate Voltage Rated voltage ±...
  • Page 13 Input signal RS485 Feedforward 0～100% (resolution is 1%) compensatio Performance Positioning 0～250 command unit (resolution is 1 command unit) finished width Input pulse Sign+ pulse, CW, CCW mode type Input pulse Collector (+24V) and differential signal input state Input signal Input pulse Open collector input: 200kHZ...
  • Page 14 Dynamic brake (DB) Regeneration Built-in regeneration unit, external regenerative resistor For P-OT, N-OT action, deceleration stop or inertia Over range（OT）protection stop 0.01≤ B/A≤100 Electronic gear Program error, parameter error, overvoltage, undervoltage, regeneration error, overtemperature, overcurrent, overspeed, analog input error, position Protection offset overflow, output shorting, current error, encoder cut, encoder error, overload, power off when running,...
  • Page 15 ►► Wiring Names and Descriptions of Main Circuit Terminal R S T P+ PB P- PE U V W  5.5KW driver： R S T PE U V W  7.5KW driver： Terminal names Function R、S、T 3-phase AC 380V± 10%（50/60Hz） P+、PB Regenerative braking resistor connection P+、P-...
  • Page 16 PUL+ +24V for open Input terminal 2 collector Direction input Input terminal 3 DIR- DUL- Differential input DIR+ +24V +24V for input DIR+  Terminals description of CN1 Name Description Name Description Null Encoder output B Input terminal 4 Encoder output Z Input terminal 5 T-REF Torque analog input...
  • Page 17 4. I/O Signal Names and Functions 1）Input signals Item Input terminal Function Digital input SI1～SI6 Multi-functional input terminal PUL-、PUL+/V1+ P2-00=0:A-phase pulse；P2-00=2:pulse Pulse input DIR-、DIR+/V2+ P2-00=0:B-phase pulse；P2-00=2:pusle direction (sign) 2）Output signals Class Output terminal Function Optocoupler output SO1～SO3 Multi-functions Output Terminals 5.
  • Page 18 RS232 receive （5-pin port） RS232 ground Caution：1. Please use the cable provided by XINJE company. 2. The types in the table cannot use RS232 (COM1) and RS485 (COM2) at the same time. The communication parameters of COM1 and COM2 will be changed at the same time.
  • Page 19 7：38400 8：57600 9：115200 0：8 P0-04.1 Data bits 0：2 bits；2：1 bits P0-04.2 Stop bits 0～2 P0-04.3 Parity 0：No Parity；1：Odd Parity；2：Even Parity Modbus station number can be set freely, depending on the following parameter. Parameter Name Unit Default setting Range Number 1～255 －...
  • Page 20 7. Standard connection example of DS2-45P5&47P5 3-phase 380V (50/60HZ) Regenerative resistor The shield layer PUL- CN0-1 150Ω connect 0V at signal side, CN0-2 Well operate with connect CN0-3 the end of shield 3.3KΩ nothing at servo cable side CN1-10 DIR- CN0-4 150Ω...
  • Page 21 ►► Using the operation panel 1. Basic operation The operate panel can be used for parameter settings, operating references, and status displays. 5-bit LED displays parameter settings, status or alarm. POWER CHARGE Button name Function STA/ESC Press: Status switch, status return Press: Increase the value;...
  • Page 22 Display mode： 1. Monitor Function U－ XX: XX means the number of the monitor function. 2. Auxiliary Function FX－XX: The first X means group No., the last two X means the member No. in the group. 3. Parameter Setting PX－XX: The first X means group No., the last two X means the member No.
  • Page 23 （2）Press the INC or DEC key to select the monitor number U-16, and then press and hold ENTER to enter the monitor mode. （3）The value 0 is now displayed, means the driver is in a normal condition. （4）Press STATUS/ESC key to return to the monitoring number switching state. Display contents of Monitoring Mode Number Monitor Display...
  • Page 24 （0000～9999）*10000 U-15 feedback command command （0000～9999）*1 U-16 Current position encoder pulse （0000～9999）*10000 (Accumulated) U-17 U-18 Current, 1-bit decimal 0.1A U-19 Analog input V-REF 0.01V U-20 Analog input T-REF 0.01V U-21 I/O signals status U-22 I/O terminals status U-21 displays I/O signals status LED1 LED2 LED4 LED5 Diagram 1...
  • Page 25 The description of led display please refer to DS2 series servo drive user manual. 4. Auxiliary Function Use the operate panel to do application in auxiliary function mode. Group No. Content F0-** Check system information, display the system code and data F1-** Auxiliary run mode, display the auxiliary run command and result F2-**...
  • Page 26 press STATUS/ESC key again to return. 4 different states of jogging: State Panel Display State Panel Display Forward Idle Jogging Reverse Servo ON Jogging （2）Trial Operation (F1-01) Make sure that the motor shaft is not connected to the machine before trial operation! When servo drive is connected with non-original encoder line or power line, trial operation must be run first to ensure that the encoder line or power line is connected...
  • Page 27 About 5 seconds later auto-adjustment is finished, and the panel displays “donE” to inform that the function is already finished. Press STATUS/ESC key to return. （4）Speed command offset auto-adjustment (F1-03) Select F1-03 and enter speed command offset auto-adjustment function, and the panel displays “rEF_o”.
  • Page 28 （1）Press STATUS/ESC key to select Auxiliary Function mode. （2）Press INC or DEC key to set group No. to 2, and press ENTER to confirm. （3）Press and hold ENTER key to display current motor type. （4）Press INC, DEC or ENTER key to show the motor type and press and hold ENTER key to confirm.
  • Page 29 5. Parameter Setting Select or adjust the functions via parameter setting. The following steps show how to change a parameter. The example below shows how to change parameter P3-09 from 2000 to 3000. （1）Press the STATUS/ESC key to select the parameter setting mode. （2）...
  • Page 30 ►► Parameter list Effective time：○ means the parameter can be modified when the servo is OFF, and effective when servo is ON. Parameter：PX－XX＝× × × × PX－XX. H PX－XX.L ～ 1. P0: function selection (Address：0000 00FF) Function Unit Default Range Effective Main mode 0～7...
  • Page 31 forward rotate 1:From the side view of motor load, CW is forward rotate 0～2 ● 06.L: stop mode when servo OFF or alarm. DS2 series default is inertia stop. Keep the inertia motion after stop. 0～3 ● 06.H: over range (OT) stop mode 0~1: inertia stop.
  • Page 32 Reserved √ 1～5000 The gain of second speed loop √ 10000 1～50000 Integral time of second speed 0.1ms loop √ 1～2000 The gain of second position loop Reserved Reserved √ 0～100 gain position loop feedforward √ 0~65535 Feedforward filter time 0.01ms ～...
  • Page 33 ○ First segment pulse (low bit) -9999～ +9999 ○ First segment pulse (high bit) -9999～ +9999 0～50000 ○ First segment speed 0.1rpm 0～65535 ○ First segment adjustment time 0～65535 ○ First segment command filter time 0.1ms P2-16~P2-90 are 2~16 segments parameter setting. 94．...
  • Page 34 0～5000 ● Different for Max speed limit (MAX each type speed) 0～100 ○ Speed command input dead 0.01V area voltage ～ 5. P4: torque control（0400 04FF） Name Unit Default Range Effective 1000 150～3000 ○ Analog value of rated torque 0.01V 0～65535 ○...
  • Page 35 0～10000 ○ Near output signal width /NEAR Command pulse 256* 1000 0～65535 ○ Offset pulse limit value command pulse 0～500 ○ Servo OFF delay time (brake command) 0～5000 ○ Brake command output speed 10～1000 ○ Brake command wait time 0~100 √...
  • Page 36 ditto 0004 0000-0016 ● － /N-OT reverse drive prohibition ditto 0002 0000-0016 ● － /ALM-RST alarm reset ditto 0000 0000-0016 ● － /P-CL forward external torque limit ditto － 0000 0000-0016 ● /N-CL reverse external torque limit ditto 0000 0000-0016 ●...
  • Page 37 ● 0000 0000-0016 － /CHGSTP step change signal ditto Reserved Reserved － 0001 0000-0013 ● /COIN positioning finished 0000: not output to the terminal 0001: output positive signal from 0002: output positive signal from 0003: output positive signal from 0011: output negative signal from 0012: output negative signal from 0013: output negative signal from －...
  • Page 38 Description Reason Solution Code E-001 Re-download the program or Program program self-test failed contact XINJE or an authorized damage distributor E-002 Restart the drive to reset the parameters. If it occurs for Parameter Parameter self-test failed many times please contact...
  • Page 39 voltage E-005 Regenerative Regenerative resistor is Check the connection of resistor error ineffective regenerative resistor E-006 Reduce the load, and enhance the cooling system, or check if Module over Run with large load for long the fan is revolving when motor temperature time is ON;...
  • Page 40 Motor code cannot match to Set the motor code in F2-00 E-031 error drive type again Initialization Contact XINJE or an authorized E-032 System chip is damaged error distributor ►►Debug steps Please check the products before power on, make sure the devices are not significant damage.
  • Page 41 Enter F2-00，set the correct motor code. After power on again，proceed to current Offset Auto-Adjustment，please refer to auxiliary run mode； Set F1-01=1, check if the motor can work normally. If yes, enter F1-00. If not, check the cables. Enter F1-00 and proceed to jog test-running, if work normally, connect to motor. Before start the devices, set the parameters of servo according to actual application, and adjust in real-time.
  • Page 42 ►► Suitable motor code for each servo drive Servo drive Motor code 1003 DS2-20P2-AS 0004 DS2-20P4/-A/-AS 0011（Default setting） DS2-20P7/-A/-AS 0021 0031 DS2-21P5/-A/-B 0032 0042 0044（Default setting） 0043 DS2-22P3-A 0046（Default setting） 0052（Default setting） DS2-23P0-A 0150 DS2-45P5-A 0151 0152（Default setting） 0153（Default setting） DS2-47P5-A...
  • Page 43 WUXI XINJE ELECTRIC CO., LTD. 4th Floor, Building 7th, No.100 Dicui Rd, Wuxi, China Tel: 86-0510-85134139 Fax: 86-0510-85111290 www.xinje.com Email: cheerfiona@gmail.com...

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Ds2-47p5-a