Kleenmaid KFL2000 Repair Instruction
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Kleenmaid KFL2000 Repair Instruction

Kleenmaid KFL2000 Repair Instruction

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1
SAFETY ........................................................ 2
2
INSTALLATION ............................................ 3
2.1
Basic installation ................................................................ 3
2.2
Feet (leveling legs).............................................................. 3
2.3
Aquasecure inlet hoses...................................................... 3
2.4
Water connections .............................................................. 4
2.5
Transport (shipping bolts) ................................................. 4
2.6
Drain hoses ......................................................................... 5
3
OPERATION ................................................. 6
3.1
Controls ............................................................................... 6
3.2
Child lock............................................................................. 6
3.3
Display symbols.................................................................. 7
4
COMPONENTS............................................. 8
4.1
Washer components........................................................... 8
4.2
Operation ........................................................................... 15
5
REPAIR....................................................... 17
5.1
Disassembly / Reassembly .............................................. 17
5.2
Diagnosing (troubleshooting).......................................... 24
5.3
Washer vibration............................................................... 26
5.4
Motor control troubleshooting......................................... 26
5.5
Customer diagnosing (from Operating Instructions)..... 27
5.6
Customer fault displays (from Operating Instructions). 29
5.7
Customer maintenance .................................................... 29
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FAULT DIAGNOSTICS ...............................32
Test program / fault (error) codes ................................... 32
TECHNICAL SPECIFICATIONS.................35
Washer ratings.................................................................. 35
Page 1 of 35

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Summary of Contents for Kleenmaid KFL2000

  • Page 1 SAFETY ............2 FAULT DIAGNOSTICS .......32 Test program / fault (error) codes ........32 INSTALLATION ..........3 TECHNICAL SPECIFICATIONS....35 Basic installation ..............3 Feet (leveling legs).............. 3 Washer ratings..............35 Aquasecure inlet hoses............3 Water connections .............. 4 Transport (shipping bolts) ..........4 Drain hoses .................

  • Page 2: Safety

    SAFETY c Danger of electric shock. WARNING Modern appliances are very powerful and use high technology devices to safely control that power. Failure to use the correct procedures and the approved parts can create serious hazards for the person servicing the appliance and for the user of an appliance with a bad repair.

  • Page 3: Basic Installation 3

    INSTALLATION Aquasecure inlet hoses Aquasecure water inlet hoses prevent water from leaking. They Basic installation connect like standard hoses with no special installation needed. If an inner hose ever should leak, the hose shuts off and it’s indicator Washers shall be installed according to national and local codes. shows red.

  • Page 4: Water Connections

    removed together. If bolts are unscrewed completely, inserts will drop Water connections inside washer frames. To eliminate possibility of leaking, don’t over tighten fittings. Teflon tape can also be used on all threads. Keep transport bolts for future washer moving. Once bolts have been removed, snap the supplied plastic plugs up Transport (shipping bolts) into the bolt holes in the rear of washers.

  • Page 5: Drain Hoses

    Drain hoses Drain hoses connect to the rear of washers and allow washers to be drained into utility tubs or drain lines using the supplied “U” elbow. 702_58300000135311_ara_en_a Page 5 of 35...

  • Page 6: Operation

    Start/Pause button until the wash cycle starts (~ 5 seconds) – the Start/Pause light stays and Child lock is activated once the cycle starts. Kleenmaid MaxiWasher Menu button selects settings to be changed. Select button changes settings currently shown in display. Start/Pause button starts or interrupts wash cycles.

  • Page 7: Display Symbols

    To interrupt a wash cycle (while keeping Child lock), rotate the Display symbols program knob to Off. Rotating the knob back to the selected wash cycle resumes the cycle. 3.2.4 Unloading laundry Once the wash cycle has ended, press and hold the Start/Pause button for ~ 5 seconds.

  • Page 8: Components

    4.1.1 Electric heater / NTC COMPONENTS Heaters include an NTC (negative temperature coefficient) sensor and Washer components are accessed from the back of the tub. Heaters are rated 230VAC, 1300W, 5.7A, 38.1 – 45.2Ω and can heat water up to 174ºF (79ºC), Basic components are control module, electric heater, drive motor / depending on the cycle used.
  • Page 9 4.1.2 Drive motor 4.1.3 Drive motor control Drive motors have a separate control, which starts and stops motors The drum drive motor is attached to the bottom of the tub and moves with the tub. The 3-phase, asynchronous, variable frequency motor and controls motor speed as directed by washer controls.
  • Page 10 4.1.5 Free-stroke shock (damper) Two 110 N free-stroke shocks (one / side) dampen washer vibrations, especially during spinning. Free-stroke shocks have an improved slide piston design preventing shock parts from hitting during high- speed spinning, providing dampening with resistance at all times. washer fills, water...
  • Page 11 4.1.6 Door lock 4.1.7 Tub support and dampening system The door lock reliably locks washer doors while washers are filling, The tub has a 5-point support and dampening system, allowing it to washing or spinning. Doors can be opened at certain times during move independently.
  • Page 12 4.1.8 Fascia (control) panel 4.1.10 Aquasecure inlet hoses Fascia panel contains knob and all buttons – knob and buttons are Hot and cold water Aquasecure inlet hoses eliminate leaking. The factory built into the panel and cannot be obtained separately. Aquasecure hose consists of an inner hose (~ inlet water tubing) and an outer hose (corrugated, ~ to drain hoses).
  • Page 13 4.1.11 Drain non-return assembly and sump 4.1.12 Drain pump Both the drain non-return assembly and sump were designed to The drain pump reliably pumps waste water from the sump through remove suds caused by excessive detergent usage. the non-return assy and the drain hose to the customer drain system. It mounts to the washer base by four rubber feet to help eliminate Oversudsing occurs from excessive detergent usage or using the vibration and is thermally protected.
  • Page 14 4.1.14 Laundry deflector The laundry deflector prevents small items such as socks and wash rags from collecting in door seals. When small clothes items get jammed in door seals, they can apply pressure to bottoms of doors. 4.1.15 Agitator paddles Paddles direct water toward front of washer –...

  • Page 15: Operation

    4.2.1.4 Unbalanced load sensor Operation During final spin, washers monitor motor speed changes to determine 4.2.1 Sensors if loads are unbalanced. If so, washers stop, adjust loads and reduce spin speeds up to 15 times to allow wash cycles to finish. 4.2.1.1 Water / load sensor Spin speed...
  • Page 16 The hose has a one-time failure duty. If an inner hose should ever 4.2.2 Aqua secure hose operation leak where the indicator shows red, the hose must be replaced. The Aquasecure hose consists of a sealed inner and outer hose and a leak detection / shut-off assembly.

  • Page 17: Repair

    There are smaller latches, joining the control module housing and REPAIR holding the (slotted) wire guide to the housing, which don’t need to be released to remove the control module. Disassembly / Reassembly Don’t remove the knob to remove the control module. The module lifts off completely from the panel, knob &...
  • Page 18 Some control modules have been wrongly replaced since fault codes 5.1.4 Rear panel stored in module or motor control can’t be cleared. Modules are operating properly and shouldn’t be replaced to clear fault codes. Remove top panel (5.1.3). Remove (18) T-20 screws, then pull out panel until top tabs clear.
  • Page 19 5.1.5 Front panel 5.1.6 Tub, drum & dampers (shocks) Remove hinge cover and hinge. Remove fascia panel with dispenser tray (5.1.1), top panel (5.1.3), rear panel (5.1.4) and front panel (5.1.5). Disconnect wire harnesses (as needed) – wire ties can be cut off, but clips shouldn’t be cut.
  • Page 20 5.1.7 Drum drive motor 5.1.8 Heater and NTC Remove rear panel (5.1.4), rear tub spring and drum belt – rotate The heater and NTC are located above the drum drive motor and are drum pulley as you pull the belt off the pulley.
  • Page 21 5.1.9 Drain pump 5.1.10 Door lock Remove front panel (5.1.5), then loosen and remove hoses. 5.1.10.1 Disassembly Disconnect manual release rod from clip and disconnect drain pump wire harness. Carefully slide pump toward rear of washer, then lift it Door lock can be accessed through removing the front panel, but it’s out of washer (taking care to not damage the four rubber feet).
  • Page 22 5.1.10.2 Reassembly 5.1.11 Installing do or seals (boots / gaskets) Note the small notch in the inner right side of the front panel and the Door seals are held to t he front shield and tub by spring clamps. small rails on the door lock. Slide the door lock rails toward the right Installing them can be tricky unless the following procedure is used.
  • Page 23 5.1.12 Serial # (E-Nr) label The serial # label, located on the front of the washer next to the door hinge, shows shows the model (E-Nr) and serial # of the washer. Kleenmaid WB24KL01AU/13 FD 8808 702_58300000135311_ara_en_a Page 23 of 35...

  • Page 24: Diagnosing (Troubleshooting)

    Diagnosing (troubleshooting) Washer test programs diagnose issues so well that diagnosis and resis tance measurements usually aren’t needed. Troubleshooting information is attached below if needed. Symptom Problem Solution Washer won’t start. Electricity is disconnected Make sur e washer is connected to an appropriate 240V, 50 Hz or has been turned off.
  • Page 25 Symptom Problem Solution Drum won’t rotate. Drum rear bearing has Check how drum rotates. If drum wobbles or won’t move, failed. replace outer tub (containing faulty rear bearings). Motor control has failed. Check voltage at motor connectors when motor is energized. If low or no voltage, replace faulty motor control.

  • Page 26: Washer Vibration

    Reinforce floor – Wooden sub-floors may need reinforcing, Washer vibration especially on upper floors, as some aren’t adequate for modern high-speed appliances. Front loaders can vibrate more than top loaders due to higher spin peeds. Checklist for occasional vibration: – Most vibration service calls come from Re-level washer improperly leveled washers.
  • Page 27 Customer diagnosing (from Operating Instructions) Problem Possible cause Remedial action Cycle doesn’t start and Door not closed properly. Check for laundry trapped in k door!” shows door. Re-close door securely. “Chec Problem Possible cause Remedial action on display. Child lock activated. De-activate Child lock (3.2.5).
  • Page 28 Problem Possible cause Remedial action Problem Possible cause Remedial action Low water pressure. Open water faucet fully or Wash cycle ran longer. problem – washe For future loads, use less increase water pressure to added a rinse to remove detergent and use a detergent washer.

  • Page 29: Customer Maintenance

    Customer fault displays Customer maintenance (from Operating Instructions) 5.7.1 Cleaning hose strainers Problem Possible cause Remedial action Water faucet not turned Turn water faucet on. Cycle “Check water tap!” Water hose strainers (filters) should be cl eaned every six m onths, will continue.
  • Page 30 5.7.2 Cleaning detergent dispensers 5.7.3.1 Suds lock Suds lock comes from suds (airy foam) interfering with water level Dispensers can be easily removed and cleaned by placing them under sensors (pressure switches). ectronic controls are fooled into warm running water. thinking water hasn’t been removed fully, so washers won’t go into spin cycles.
  • Page 31 Unscrew drain pum er (counterclockwise) and remove any 5.7.4 Cleaning drain pumps • debris (1). Make sure pump impeller can rotate and drain pump cover / housing are clean (2). To remove debris from drain pumps, manually drain water and unscrew drain pump access cover as follows: To remove drain pump access cover, insert a pointed object (or •...

  • Page 32: Fault Diagnostics

    FAULT DIAGNOSTICS 2. rrors Displ ay * Fault/ Remarks, Results Test program Test program / fault (error) codes Fault description possible caus Er:01 Door open Door switch not actuated - close door, Normal - check lock, - check wire harness Er:02 Door lock can not be released Mechanical problems,...
  • Page 33 dr:10 Power limiter switch off To heavy load, - check load, P:04 Mechanical friction - check oscillating system, - check gasket 5. Motor dr:11 Voltage too low Weak power supply - check line voltage P:04 dr:15 Power limiter warning Too heavy load, - check load, P:04...
  • Page 34 12. Update Before activating test mode, make sure that the PC is connected to the serial interface, otherw ise progra m abort is possibl e by setting PS to O FF position only. With this test mode, an update of pro cess tables, proc ess constants and display texts is possibl...

  • Page 35: Technical Specifications

    Level 2 (heating): 4 – 4.5 gal. (15 – 17 l); ~ 4.5” – 5.1” (115 – • 230mm) 7.1.1 Kleenmaid washer ratings Overflow: 15 gal. (57 l); ~ 10.6” – 11.4” (270 – 290mm) • 230VAC, 50 Hz, 1400W (6A max.).

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