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Instruction No
Instruction No
Version
Version
30661683
30661683
1.2
1.2
IMG-305983
IMG-305983
© Volvo Car Corporation
Installation instructions, accessories
Volvo Car Corporation Gothenburg, Sweden
Part. No.
Part. No.
30661683
30661683
Electric engine block heater, 110V, 6-cyl
Electric engine block heater, 110V, 6-cyl
Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2
Page 1 / 18
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Summary of Contents for Volvo 30661683
- Page 1 Version Part. No. Part. No. 30661683 30661683 30661683 30661683 Electric engine block heater, 110V, 6-cyl Electric engine block heater, 110V, 6-cyl IMG-305983 IMG-305983 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 1 / 18...
- Page 2 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden Equipment A0000162 A0000163 A0000161 IMG-231673 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 2 / 18...
- Page 3 Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden IMG-214041 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 3 / 18...
- Page 4 In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. Clean the surface where the front engine block heater socket will be secured. IMG-231674 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 4 / 18...
- Page 5 Drill a hole for the tie strap for the front engine block heater socket's cable. File down the edges of the holes. IMG-231677 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 5 / 18...
- Page 6 IMG-231681 Drill a Ø 5 mm (3/16 ") hole in the mounting plate. File down the edges of the holes. IMG-214067 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 6 / 18...
- Page 7 Illustration A, B, C and D Assemble the front engine block heater socket with the parts from the kit as illustrated. IMG-231684 R2900280 R2900283 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 7 / 18...
- Page 8 Mark out for drilling the hole for the screw for the mounting plate. IMG-231685 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 8 / 18...
- Page 9 IMG-231686 Secure the front engine block heater socket with a screw and nut in the drilled hole and tighten. IMG-231688 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 9 / 18...
- Page 10 Fold in the connector so that the cable adopts the correct length in the tie strap before it is tightened. Tighten the tie strap. IMG-231689 Remove the expansion tank cover. IMG-365041 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 10 / 18...
- Page 11 Remove the engine splash guard. IMG-231691 Detach the nipple and drain the coolant. Retighten the nipple after the coolant has been drained. IMG-231694 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 11 / 18...
- Page 12 IMG-231697 Detach the hose clamp on the hose to the thermostat housing inside the intake manifold and remove the hose. IMG-231698 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 12 / 18...
- Page 13 Make sure that the cut-out in the upper hose-end fits into the corresponding pin in the pipe connection in the thermostat housing. IMG-231700 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 13 / 18...
- Page 14 Take the engine block heater, bracket, rubber coated clamp and screw from the kit and assemble them as illustrated. Do not tighten the screw yet. IMG-231478 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 14 / 18...
- Page 15 The screw is self-tapping so inserting it may be slow. Make sure that the screw is centred straight into the hole, so that the screw head is flat against the bracket. IMG-231480 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 15 / 18...
- Page 16 Caution! Do not clamp the cable directly to brake pipes, fuel lines, AC pipes or pipes to the power steering. IMG-231705 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 16 / 18...
- Page 17 P/N 1161427. Note! Do not get any grease on the surfaces of the connector. D3601932 © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 17 / 18...
- Page 18 Top up the cooling system as required. Reinstall the engine splash guard and torque tighten the screws to 25 Nm (18.5 lbf.ft.). © Volvo Car Corporation Electric engine block heater, 110V, 6-cyl- 30661683 - V1.2 Page 18 / 18...
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