Table of Contents Important Item Information and Locations .........1 Battery Information - raw Test Procedure ........7 Sliding oor Troubleshooting ............10 Sliding oor Modifications ............11 Exhaust System and Rear End...........13 Ground Effects & Van imensions ..........14 Fuel System .................15 Interior ..................19 Rear Suspension .................22 Front Suspension ................23 Front Cradle rop................24 Kneeler Trouble Shooting............25 Kneeler Replacement Parts............26 Kneeler Removal................27 One Touch System Troubleshooting .........29 One Touch System Overview .............30 One Touch System - v8.0 Basic Interface .........32 One Touch System - v8.0 Advanced Interface - Setup .....33 One Touch System - v8.0 Advanced Interface - ebugger ..34 One Touch System - v8.0 Error Codes ........36 Page ...
Table of Contents One Touch System - Relay Board Troubleshooting ....42 Ramp Troubleshooting ..............43 Ramp Replacement Parts .............44 ITF Ramp Motor Removal...............45 Rear Heat & Air ................47 Remote System Troubleshooting ..........48 Remote System-Location & Wiring..........49 Power Seat Wiring................51 Seat ECU Overview ...............69 Seat ECU Troubleshooting ............72 Wiring iagram - OTC System ............ 77 SRS Component Location Index ..........85 Fuse Relay Boxes & Ground Location.........88 Maintenance Information .............. 89 Warranty ..................90 Acronyms ASM……..Assembly ...
Rollx Vans Door Translator Passenger Passenger Sliding Under Hood Fuses Door Detector OTC Relay Panel Passenger Seat Detector OTC Remote Receiver Honda Seat ECU Kneeler Rear Heat Connections OTC Remote Programming switch Rear AC Connections One Touch Controller (OTC) Board...
Important Item Information and Locations Main Fuse 6way Seat Fuse (40 Amp) (Engine Compartment) (If Equipped) The Main OTC Fuse (40 amp) is used to power all components except the motors on a Transfer Seat. It can be used to isolate the Rollx Vans Main OTC Fuse (40 Amp) electrical system from the OEM #782-2022...
Important Items Information and Locations OTC Fuse Panel Transfer Seat Controller, Rollx Vans Remote Fuse #46201 - 1 Amp Fuse Power Tiedown 5 AMP (Built after 4/30/2015) (Under Glove Box) or Other Accessories (If Equipped) Door Detector Any Rollx Vans component besides a Transfer Seat Motor obtains its 12v power through this fuse panel.
Important Item Information and Locations Kneeler, One Touch Controller Board, Door Detector, Remote Door Detector Programing Switch: Kneeler (Right rear of van below tire cover) The Kneeler is an actuator that is connected to the rear axle on the Remote Programming passengers side of the van. Its Switch function is to pull the van closer to the ground so that there is less of an...
Important Items Information and Locations Steering Shaft Extension #H05012 - Extension Rollx Vans needs to extend the OEM #5057366AD - Rubber Boot (Not Shown) Steering Shaft as shown. #90135SF1000 - Bolt (w/ Loctite) #90511671003 - Lock Washer Bracket for OEM Parking-Brake (Underneath Front Left of Van) #H11073ASM Parking Brake Mounting Plate Parking Brake Cover...
(located under the driver and passenger dash area) so that the front seats can be removed without activating a DTC Error in Honda’s computer, or turning on the airbag indicator on the front dash. Please see Seat Power and Airbags HONDA SEAT ECU (2011-2013) Section for more information.
Battery Information - raw Test Procedure The following procedure should be used to test the current draw from any battery used in our vans. 1) Insure the battery is fully charged. 2) Remove the key from the ignition switch. 3) Close all the doors including the sliding doors and the rear tailgate. 4) Close all the windows including the rear vent windows. 5) Remove the negative (Black) cable from the battery and move it to a safe location away from both the positive (Red) and negative terminals of the battery. 6) Acquire a igital Multimeter with a 20 Amp current range function. NOTE: A standard van can draw between 15 and 17 amps of current when it is first powered up (When the battery is reconnected). You must use a multimeter with a 20 Amp range. Using a Multimeter with a lower current range function will damage the meter if it does not have an internal fuse. If it has an internal fuse, it will be blown. NOTE: O NOT RUN THE ROLLX VANS OTC OR TRY TO START THE VAN WHEN YOU HAVE THE METER CONNECTE! YOU WILL AMAGE THE METER! 7) Place the function switch of the Multimeter in the 20 Amp Current Measurement position. 8) Connect the negative (Black) probe (wire lead) to the black jack on the multimeter. 9) ...
Battery Information - raw Test Procedure d. It will then settle on around .800 amps (800 Milliamps) for a while. e. Then it may drop to .100 to .200 amps (100 to 200 Milliamps) for period of time. f. Finally it will drop all the way into sleep mode, .040 to .100 amps (40 to 100 Milliamps) and will stay there until the van is woke up. g. Note: The values you will see will vary from van to van, from van type to type and by the number and type of accessories installed on the van. The important thing is that it drops to a value less the 100 Milliamps (.100 Amps) for a standard Van when it goes into sleep mode. 15) You can wake the van simply by opening the drivers side door for a few seconds, then closing it. 16) Watch the meter again to see the van go into sleep mode again. You should repeat this test until you are satisfied the van’s “Sleep Mode” is functioning correctly. Page 8...
Battery Information - raw Test Procedure This picture shows a complete setup for a raw Test: Note the black probe attached to the negative terminal and the red probe attached to the negative battery cable. This picture shows a typical multimeter. Note the current range switch settings and current probe jack markings are all in yellow for uA (Microamps), mA (Milliamps and A (Amps). Also note that the meter has two Jacks for current measurement, “20A” and “uA/mA”. On this meter, for our raw Test, we would place the Function Switch in the “A” (for Amps) position and plug the Red Probe into the “20A” Jack. The Black Probe always goes in the Black Jack. Page 9...
Ramp sliding door will NOT CLOSE close. manually with Sliding Door on/off switch turned to the OFF position. Obstruction. Check door track for any debris and remove. (Located on the drivers left dash). 8/14/2012 2011 Honda Trouble Shooting.xls Page 1 Page 10...
A = Door Latch Cable #AR-HONDA11S B = Window Safety Cable #AR-HONDA11L RIVET #10277 (12 PER DOOR) *Bottom side view of lower door arm -INNER DOOR SKIN PASS, HONDA #H11180-P5 -INNER DOOR SKIN DR, HONDA #H11180-D5 -L-BRACKET DOOR SKIN Adjust the cable travel here...
Sliding oor Open Bracket & Harness MODIFIED OEM SLIDING DOOR OPEN BRACKET Passenger’s Side 72543-TK8-AO1 Driver’s Side 72583-TK8-A01 Adjustable Half Latch Stop Full Open Latch Pin CESS HARNESS SPRING TENSIONER #94135K4 (passenger’s side shown) CESS HARNESS (Sliding door) Driver’s Side #72584-TK8-A31 Passenger’s Side #72544-TK8-A31 Page ...
Fuel System 2011-2016 Honda Odyssey Rollx Fuel / Emission System Overview Red Text = Rollx Vans Equipment *See next page for Rollx Vans part #’s Italic Text = OEM Parts To fuel rail TO Purge Valve OEM EVAP Canister Rollx Vans Main Fuel Metal Line (5/16)
Fuel System 2011-2016 Honda Odyssey Rollx Fuel / Emission System Overview Driver’s side Underbody Engine Compartment OEM Connector Rollx Vans Main Fuel Line (5/16) Rollx Vans Main Fuel Line (5/16) Rollx Vans EVAP Canister Vent Line (3/8) Rollx Vans EVAP Canister Vent Line (3/8)
Fuel System 2011-2016 Honda Odyssey Rollx Fuel / Emission System Overview Driver’s side rear wheel well Rollx Vans Weld to OEM Filler Neck Rollx Vans Hose to OEM Clamp / Line for Fill Vent Rollx Vans Metal Filler Neck Rollx Vans Fill Vent Hose Main Fuel Line 5/16”...
B PILLAR Driver INTERIOR L TRACK 12 HOLE DOOR PANEL PASS INTERIOR #H1100 #10015-1 #H8803 Weather Stripping LP78348 DOOR PANEL DR INTERIOR, HONDA #H8802 CENTER Z PIECE #H1205 DRIVER SIDE CORNER #H1206 WIRE COVER #B8806-1 L TRACK 7 HOLE,H,REAR Z...
OTC 8.0 ASM, HONDA #OTC HONDA V8.0ASM KNEEL 2011 HONDA-001 Lift up carpet to expose cover OTC PLATE #B05031 Clip In Seats CLIP IN SEAT HONDA ASM,DR #H1103-01 OEM HONDA REAR SEAT MOUNT SPACERS SEATBELT RECEPTOR #H11064 (QTY2) CLIP IN SEAT HONDA ASM,PASS...
Interior F l i p U p F o o t R e s t REAR SOFA COVER (NO PART #) FLIP OUT MOUNT (RIGHT) FLIP OUT MOUNT (LEFT) #B08097 #B08096 Includes Brackets & Arms BRACKET LIFT-O-MAT SHOCK #110435 MOUNTING HARDWARE ITEM P.N.
OFF position and the kneeler ratchets. contact customer service. Kneeler moves up and down but Master link is broken. Replace master link. the van does not lower or raise 8/14/2012 2011 Honda Trouble Shooting.xls Page 1 Page 25...
Kneeler Removal Step #1 Step #2 A) Remove the 2 screws for the carpeted cove A) Remove the 2 mounting brackets for the cover. then remove the cover. Step #3 Step #4 2 screws for tire cover A) Remove spare tire cover. A) Flip up the right side rear sofa seat.
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One Touch System Troubleshooting Symptom Remedy Check that OTC ON/OFF switch is on. The power toggle switch is on the OTC board. Ensure the connections on the back of the OTC board are tight. No power to One Touch Controller (OTC). Check the OTC main fuse (40 amp) located near the vehicles main battery.
One Touch System - v8.0 Error Codes For information about OTC Interface and how to use the Debugger, please refer to 'One Touch System - v8.0 Advanced Interace' section. Remember, in Input Test Mode, double beeps indicate the switch is on or activated and single beeps indicate that it is not. Also refer to the 'One Touch System - Relay Board Troubleshooting' for more information about the Relay Board, its Overide Switches and LED Indicator Lights.
One Touch System - v8.0 Error Codes Code Description - What Caused the Code Door Control Output failure (The OTC did not successfully control the door to open or close). The OTC did not receive the signal that the door came off the OEM Door Ajar Switch when opening or did not receive the signal that Error 11 - Door Control Error the door came off the Rollx Vans Door Open Switch when closing.
One Touch System - v8.0 Error Codes Code Description - What Caused the Code OTC detected that the ramp may have hit an obstruction on the in or out cycle. The OTC detects an obstruction by Error 18 - Ramp Obstacle measuring the current generated from the ramp motor. The obstruction could be something in the way or a Ramp Detection Error Limit is not recognized.
One Touch System - v8.0 Error Codes Code Description - What Caused the Code Once the OTC sends the signal to start running the ramp Error 27 - Ramp Watchdog motor in or out, a timer starts. If enough time passes before the proper limit switch is activated at the end of the Error cycle, the OTC will return this error.
One Touch System - v8.0 Error Codes Code Description - What Caused the Code Once the OTC sends the signal to operate the OEM Door, a timer starts. If enough time passes before the proper Error 28 - Door Watchdog Error limit switch is activated at the end of the cycle, the OTC will return this error.
One Touch System - v8.0 Error Codes Code Description - What Caused the Code The OTC will not run a Cycle if the door is Ajar (Not fully Error 33 - Door Ajar Error opened or closed). If Ramp deployed, open door fully. If ramp stowed, fully close and latch door. Diagnostic Tests More Information If OEM B-Pillar Switch is not working, try the OEM...
Possible Cause Remedy When a Open Cycle starts, the OTC will send a command to the Honda System to unlock the doors. It then sends a second command to the Honda System to open the Right Side Sliding Door. The OTC Computer then waits two seconds and checks the Door Closed Limit Switch.
ITF Ramp Motor Removal ITF Ramp Motor Removal Step #1 Step #2 ITF MOTOR ITF ACCESS PLATE Remove Remove ROLLER PLATE ** With the ramp in and passenger slider door A) Remove the 2 allen bolts that attach the open. roller plate to the chain anchor using a 5/32” A) Remove the 4 bolts securing the ITF motor allen bit.
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If that is okay, check if button held for 3 seconds.) Neither One Touch remote works. connections. Review display on OTC board and contact Receiver malfunction. customer service. 7/24/2012 2011 Honda Trouble Shooting.xls Page 1 Page 48...
OTC Wiring 2011-2013 ROLLX VANS ONE TOUCH C OTC VERSION HONDA 8.00 M Mounts onto the OEM Right Side door control module KNEEL DISABLE (ON / OFF) SWITCH Rollx Vans DoorTranslator (ASM #03220-001) # 11098-001 DB / YL (20 GA.) BK (20 GA.) BK (20 GA.
OTC Wiring 2011-2013 2/26/14 CONTROLLER WIRING DIAGRAM MOD C (2011-2013 Honda Model Year) Compustar Remote ROLLX VANS USER / RESET SWITCHES (ASM #03220-005) DASH D-PILLAR C-PILLAR DASH ESET SWITCH (8/21/06) POWER OVERRIDE SWITCH (DRIVER SIDE B PILLAR) #05175-001 DB (20 GA.) DB (20 GA.) DG / WT (20 GA.)
# 11098-001 DB / YL (20 GA.) BK (20 GA.) BK (20 GA. X 3) VT (20 GA.) HONDA RIGHT SLIDING DOOR CONTROLLER DB / YL (20 GA.) 12 11 OR / DG (20 GA.) (Door Enable Out) OR / DB (20 GA.)
OTC Wiring 2014 2/26/14 CONTROLLER WIRING DIAGRAM 0 MOD C (2014 Honda Model Year) Compustar Remote ROLLX VANS USER / RESET SWITCHES (ASM #03220-005) D-PILLAR C-PILLAR DASH DASH ESET SWITCH (8/21/06) POWER OVERRIDE SWITCH (DRIVER SIDE B PILLAR) #05175-001 DB (20 GA.) DB (20 GA.)
OTC Wiring 2014 (ropped oor isable) ROLLX VANS ONE TOUCH CO OTC VERSION HONDA 8.00 M Removed Door Disable Function Mounts onto the OEM Right Side door control module KNEEL DISABLE (ON / OFF) SWITCH Rollx Vans DoorTranslator (ASM #03220-001) RESET # 11098-001 DB / YL (20 GA.) BK (20 GA.)
OTC Wiring 2014 (ropped oor isable) ONTROLLER WIRING DIAGRAM 3/13/2014 Built Between: MOD C (2014 Honda Model Year) 3/17/2014 - 6/8/2015 Compustar Remote ROLLX VANS USER / RESET SWITCHES (ASM #03220-005) DASH D-PILLAR C-PILLAR DASH T SWITCH (8/21/06) POWER OVERRIDE SWITCH (DRIVER SIDE B PILLAR) #05175-001 DB (20 GA.) DB (20 GA.)
OTC Wiring 2014 - 2016 (With oor isable) ROLLX VANS ONE TOUCH C OTC VERSION HONDA 8.00 MO Reinstated Door Disable Function Mounts onto the OEM Right Side door control module KNEEL DISABLE (ON / OFF) SWITCH Rollx Vans DoorTranslator (ASM #03220-001) # 11098-001 DB / YL (20 GA.) BK (20 GA.)
OTC Wiring 2014 - 2016 (With oor isable) CONTROLLER WIRING DIAGRAM 1/6/16 Built After: OD C (2014 - 2016 Honda Model Year) 6/8/2015 Compustar Remote ROLLX VANS USER / RESET SWITCHES (ASM #03220-005) With Flashing Lights DASH D-PILLAR C-PILLAR DASH ESET SWITCH (8/21/06) POWER OVERRIDE SWITCH (DRIVER SIDE B PILLAR) #05175-001 DB (20 GA.)
Maintenance Information oors Door track - Periodically make sure lower door track is free of debris and vacuum track out. Make cer- tain to clear out any water and ice that may be present. In the front of each door track there are plugs that can be removed to allow an air hose to be inserted to help remove debris.
Warranty New Rollx Vans Warranty Coverage Information Rollx Vans provides a limited warranty on its new conversion minivan against defects in material or workmanship for a period of 3 years or 36,000 miles, whichever comes first. For warranty specifics please refer to an Owner’s Manual or contact Rollx Vans Customer Service. For all warranty or reimbursement needs, you must have prior authorization by the Rollx Vans Service Department.