Pereko KSP Duo Operation And Maintenance Manual
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Pereko KSP Duo Operation And Maintenance Manual

Boiler with feeder
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Operation and maintenance manual for the
boilers with feeder
KSP Duo

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Summary of Contents for Pereko KSP Duo

  • Page 1 Operation and maintenance manual for the boilers with feeder KSP Duo...

  • Page 2: Table Of Contents

    4.2. Before first firing up ........13 2.3. KSP Duo boiler design diagram ......6 4.3.

  • Page 3: Introduction

    Technical Inspection. They are intended for operation in water rages, commercial buildings, maintenance rooms etc. having Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...

  • Page 4: Design Description

    The cartridges are lined with a mineral wool from the inside, which is used as an insulation material. Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.
  • Page 5 5l container connected with a hose. Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...

  • Page 6: Ksp Duo Boiler Design Diagram

    14. Flue gas swirlers 7. Boiler controller 15. Water tubes 8. Forced draught fan 16. Grate 9. Feeder 17. Fire-fighter Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.

  • Page 7: Operation And Technical Parameters

    (heaters, boiler, floor heating). Burn time period is longer increased fuel consumption. by several hours during boiler operation with lower thermal power. Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...

  • Page 8: Equipment

    • Floor gully and floor with 1% slope towards the outlet should be foreseen in the central part of the room. Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.

  • Page 9: Connection To Chimney

    Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...

  • Page 10: Connection Of Central Heating

    The system, where the boiler will be operated, should meet the requirements of the Polish Standard Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.

  • Page 11: Connection Of The Boiler To Electrical System

    The system should be terminated with plug-in socket equipped with protective conductor contact with connected protective conductor terminal PE to protect against electric shock. Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...

  • Page 12: Filling The System With Water

    3.6. Feeder assembly Detailed assembly information is contained in the Feeder user’ s manual enclosed in the boiler. Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.

  • Page 13: Service Manual

    2. The close tightly flap of the container (hopper). feeder will be automatically activated) – see Controller user’s 3. Open ash-pan doors. manual. Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...
  • Page 14 [%] Eco-pea Fine coal Pellet Oats a – feeding time; b – feeding break; c – fan power; Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.

  • Page 15: Refuelling

    2. remove soot from combustion chamber and damage. ash-pan using wire brush, 3. after opening of upper and bottom Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...

  • Page 16: Boiler Operation In Emergency Mode

    Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.

  • Page 17: Boiler Operation Disturbances - Before Calling The

    Screw-conveyor feeder does not start controller switched off check the main switch of the controller switch on motor check switch on motor Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...

  • Page 18: Warranty Terms And Conditions

    16. The user shall bear the costs of travel and work of the service modifications without prior notice. technicians in case of unjustified claim and groundless call- ing the producer’s service. Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.
  • Page 19 10. Corrosion of steel components resulting from maintaining too low temperature of water - below 57°C with simultane- ous use of incorrect, moist fuel. Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...
  • Page 20 SERVICE ASSISTANCE Date Comments Signature Page Operation and maintenance manual for the KSP Duo series boilers with feeders. The producer reserves the right to introduce technical modifications.
  • Page 21 Warranty for tightness of welding connections of water casing in the boiler is provided for 10 years, 60 months for tightness of the heat exchanger and 24 months for the other components. The beginning of the warranty period for the PEREKO boiler is the date of purchase confirmed by a proof of purchase.
  • Page 24 Producer: Envo sp. z o.o., 27-200 Starachowice, ul. Radomska 76, POLAND www.grupaenvo.pl Technical support tel. +48 (41) 274 53 53, fax +48 (41) 274 53 26 e-mail: serwis@pereko.pl, mobile +48 602 315 512, 604 953 459, 660 726 577 www.pereko.pl...
  • Page 25 Boiler regulator ecoMAX 910R1 FOR SOLID FUEL BOILERS A, B, C – functions chich are available in module, respectively: A, B, C * room panel ecoSTER200/ecoSTER TOUCH (module B, C and ecoSTER200 are not part of standard equipment) SERVICE AND ASSEMBLY MANUAL ISSUE: 1.2 SOFTWAREE: MODULE...
  • Page 27 PRINCIPLES USAGE Individual Fuzzy Logic CONTROLLED BOILER: The regulator must be programmed individually for the given type of boiler and fuel. It is inadmissible to change the type of gear-motor, fan, and to make other changes in the boiler fittings which can influence the burning process.
  • Page 28 TABLE OF CONTENTS Safety requirements ............5 18.3 ........... 43 REVENTIVE COOLING DOWN General information ............6 18.4 ......43 ROTECTION OF PUMPS AGAINST LOCKING Information about documentation ........6 18.5 ............43 EEDER PROTECTION Storage of documentation ..........6 19 REPLACEMENT OF PARTS AND COMPONENTS ....

  • Page 29: Safety Requirements

    The regulator must be installed by a Safety requirements boiler manufacturer accordance with the applicable safety standards. Requirements concerning safety are The programmed parameters should described in detail in individual chapters of only altered person this manual. Apart from them, the following familiarized with this manual.

  • Page 30: General Information

    significant for safety issues, hence the user General information should read both parts of the manual. Boiler regulator ecoMAX910R1, is a modern We are not responsible for any damages electronic device intended to control pellet caused failure observe these boiler operation.
  • Page 31 REGULATOR INSTRUCTION MANUAL ecoMAX 910R1...

  • Page 32: Operating The Regulator

    Operating the regulator - Preset boiler temperature decrease due to activated time spans; The regulator turns on by pressing the knob. To start the use of boiler, fire up the boiler –Boiler preset temperature during using the FIRING UP operation mode, then loading the domestic hot water tank (DHW);...

  • Page 33: Setting The Preset Boiler Temperature

    Setting preset boiler fuel supplied, and feed next fuel dose, if temperature required. Set the preset boiler temperature in: MENU Boiler settings Preset boiler temperature Note: Preset boiler temperature will be automatically increased to enable filling HUW container and heating circuits of mixers, if required.

  • Page 34: Operation-Fuzzy Logic Mode

    is not available for regulators, which are Once the preset boiler temperature has been provided with STANDARD mode of operation achieved, the regulator automatically enters only. SUPERVISION mode. In Standard mode the regulator operates in OPERATION–Fuzzy Logic mode automatic cycle with parameters preset by Upon change of boiler regulation mode from the user.

  • Page 35: Supervision

    In case the regulator works in SUMMER The fan does not work continuously, and is mode of operation or with a little heat switched on along with the fuel feeder demand (in Spring and Autumn), modulation periodically, which prevents fire damping in of boiler output is not justified.

  • Page 36: Huw Settings

    set in: MENU Boiler Settings Burner hot utility water. Settings . 7.10 HUW settings The equipment controls the temperature of Once a week on Sunday at 2:00 A.M the HUW container if a HUW temperature sensor regulator rises container is connected. Using the parameter of HUW temperature to 70 °C.

  • Page 37: Weather Control

    In this configuration a thermostat can be Preset mixer temperature will be increased connected. It will level inaccuracy of the by (22°C degrees – 20°C degrees) x 15/10 = heating curve adjustment in case when its 3°C degrees. Correct value of the parameter value will be too big.

  • Page 38: Description Of Night Time Decrease Settings

    Guidelines for proper settings 7.16 Description of night time decrease of heating curve : settings The regulator offers possibility to select the - underfloor heating 0.2 -0.6 time intervals for boiler, heating circuits, - radiator heating 1.0 - 1.6 HUW container and HUW circulating pump, at - boiler 1.8 - 4 which lower preset temperature may be set...

  • Page 39: Manual Control

    In case the boiler is adapted to burn fuel on knob in main window. Following info will additional grate, the feeder or the fan with appear: the feeder may be switched off. The settings are available in: MENU Boiler Settings . Note: When the fan goes OFF, the same time the feeder stops.
  • Page 40 Change of the service parameter: Tank Capacity cancels calibration of fuel level - then, the level is calculated on the basis of the parameters: Feeder Efficiency and Tank Capacity.
  • Page 41 USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS ecoMAX 910R1...
  • Page 42 Hydraulic diagrams Shown hydraulic schemes do not replace the design of central heating and may be used only for informational purposes. Diagram with 4-way control valve for central heating circuit , where: 1 – boiler, 2 – ecoMAXX regulator – module A, 3 – ecoMAXX regulator – control panel, 4 – fan, 5 – feeder temperature sensor, 6 - gear-motor, 7 –...
  • Page 43 Diagram with 4-way valve and additional pump in the boiler circuit: 1 – boiler, 2 – ecoMAXX regulator – module A, 3 – ecoMAXX regulator – control panel, 4 – fan, 5 – feeder temperature sensor, 6 - gear-motor, 7 – boiler temperature sensor, 8 – HUW temperature sensor, 9 - mixer temperature sensor, 10 –...
  • Page 44 Diagram with 3-way thermostatic valve to secure return water temperature , where: 1 – boiler, 2 – ecoMAXX regulator – module A, 3 – ecoMAXX regulator – control panel, 4 – fan, 5 – feeder temperature sensor, 6 - gear-motor, 7 – boiler temperature sensor, 8 – HUW temperature sensor, 9 - mixer temperature sensor, 10 –...
  • Page 45 Diagram with two additional mixer circuits upon connection of additional Module B , where: 1 – boiler, 2 – ecoMAXX regulator – module A, 3 – ecoMAXX regulator – control panel, 4 – fan, 5 – feeder temperature sensor, 6 - gear-motor, 7 – boiler temperature sensor, 8 – HUW temperature sensor, 9 - mixer 1 temperature sensor, 10 –...
  • Page 46 Diagram with heat buffer and additional module B , where: 1 – boiler, 2 – ecoMAXX regulator – module A, 3 – ecoMAXX regulator – control panel, 4 – fan, 5 – feeder temperature sensor, 6 - gear-motor, 7 – boiler temperature sensor, 8 – HUW temperature sensor, 9 - mixer 1 temperature sensor, 10 –...

  • Page 48: Technical Data

    Technical Data Due to fire risk it is forbidden to use the controller in proximity of explosive gases or Power supply 230V~; 50Hz; dust. Moreover the controller cannot be used Current consumption by I = 0,2 A in conditions of water steam condensation or the regulator be exposed to effects of water.

  • Page 49: Electric Connection

    regulator directly to hot gases and accordance with applicable fire from the fireplace. regulations. In case of using the version with Caution: After regulator device before making turned using keyboard, montage and wiring it is strongly dangerous voltage can occur on the recommended to take out the STB terminals.
  • Page 50 All peripherals (such like: pumps, prevent contact with unsafe parts in the RE-marked relays connected case of falling out the lead from the recipients) may be connected only connector. by qualified person in accordance It is not allowed to coil excess of the with applicable regulations.
  • Page 53 Wiring diagram - modules B and C: T1 – mixer 2 or 4 temperature sensor CT4, T2 – mixer 3 or 5 temperature sensor CT4, T3 – upper temperature sensor of the buffer, T4 – lower temperature sensor of the buffer CT4, T5 – reserve, RE – relay (12V, max 80mA) to connect reserve boiler R, alarm AL, boiler shunt pump PP, or HUW circulating pump PC , T –...

  • Page 54: Temperature Sensors Connection

    11.6 Temperature sensors connection controller or properly to the used kind of controller. Wires of sensors can be extended by wires The sensor should be screw to the wall. with diameter no smaller than 0,5mm . Total Access to assembly holes is possible after length of wires in each sensor should not unscrewing the cover of the sensor.

  • Page 55: Connection Of Boiler ' S Room Thermostat

    thermostat for 5 min. When ,,0” is set, the CT2S (Pt1000) – exhaust gas CH pump will not be stopped by the room Temp. Min. Nom. Max. thermostat. Once this time has elapsed, the °C Ω Ω Ω regulator switches on CH pump for a time set 999,7 1000,0 1000,3...
  • Page 56 The reserve boiler should be connected via relay to terminals 43-44. Model diagram of layout for connecting a reserve boiler to the ecoMAXX regulator, where: 1- Hydraulic diagram with reserve boiler; regulator ecoMAXX, 2 – reserve boiler (gas- or oil- connection of open and close circuits 1 –...

  • Page 57: Connection Of Alarm Signaling

    Connection of an external alarm annunciator 1 - ecoMAXX regulator - module A, 2 – external alarm annunciator, 3 – relay RM 84-2012-35-1012 RELPOL and base GZT80 RELPOL, For proper operation, set proper value of the parameter: Active alarm signal code in: MENU Service Settings Boiler...

  • Page 58: Connection Of Mixer Servo

    values indicated in the table above for opening, temperature mixer sensor individual alarms (i.e. 2 + 8 = 10) and set so should increase. In other case, disconnect calculated sum. For signaling alarms: AL1, power supply regulator AL2 and AL3 - set ,”7” because the sum of 1 interchange the wires (Note: other reason of + 2 + 4 = 7.

  • Page 59: Temperature Limiter

    Pressing of that button is only possible when temperature of water in the boiler drops. Version without temperature limiter If the regulator ecoMAX910R1 is not factory- equipped with the safety temperature limiter, the STB should be connected as an external device.

  • Page 60: Ds Input

    2-wire connection: For two-wire connection, power supply of 11.18 DS input 12V DC and rated current of min. 200mA is There is a possibility of connecting the sensor required. Disconnect GND and +12V wires that detects a door or fuel tank flap opening. from the module (2) and re-connect them to Opening contact...
  • Page 61 To update the software: disconnect power supply of the regulator. insert microSDHC memory card (other types memory cards supported) to a socket in the movable casing of the panel shown above. On the memory card there should be written new software in the *.pfc format as a 2 files: a file with the panel software and a file with the module A software.

  • Page 62: Boiler Service Settings

    BOILER SERVICE SETTINGS Burner Settings Power of the fan in SUPERVISION mode - too high value may Blow in output SUPERV. cause boiler overheating or flash back to the feeder; too low value - may result in fuel pouring. Time of fuel feeding in SUPERVISION mode; Too high value Feeding Time SUPERVISION may cause boiler overheating or fuel pouring;...

  • Page 63: Servis Settings Of Pumps

    Parameter used to rough calculation of boiler output (displayed Feeder Efficiency in INFO window) and of fuel level and it has no effect on control of combustion process [kg/h]. Parameter used to rough calculation of boiler output; it has no Energy Density effect on control of combustion process.

  • Page 64: Service Settings Of Mixer

    SUMMER function or HUW priority), NO (boiler pump in operation as usual). SERVICE SETTINGS OF MIXER Mixer support Mixer servo and mixer pump are OFF It is used when the mixer circuit supplies CH radiator system. Max. temperature of mixer circuit is not limited, mixer is fully opened CH ON during alarms e.g.

  • Page 65: Buffer

    BUFFER Buffer Support Switches ON/OFF buffer support. Temperature measured by upper buffer sensor at which buffer Buffer loading start temp. loading starts. Temperature measured by lower buffer sensor at which buffer Buffer loading end temp loading ends. Temperature measured by upper buffer sensor at which the pumps Min.

  • Page 66: Alarm Description

    ALARM DESCRIPTION Note: arrangement of temperature sensor outside the boiler water 17.1 No fuel jacket (e.g. at the outlet pipe) is In case the boiler temperature dropped in not recommended because boiler OPERATION mode by the value of DelT lack overheating may be detected with of fuel below the boiler preset temperature, delay.

  • Page 67: Feeder Control System Failure

    its measurement range. Upon occurrence of If the boiler temperature drops below 5 C, this alarm, boiler, HUW and mixer pumps the CH pump will be enabled, thus forcing start to possibly cool down the boiler. To circulation of the boiler water. This will delay reset the alarm - switch OFF and ON the the process of water freezing, yet in the case regulator.
  • Page 68 Troubleshooting Faults Hints Check: The display is blank despite if the main fuse is burnt-out and replace if so, connection to power supply. if the lead connecting the panel with the module is properly plugged in, and if it’s not damaged. Check, if: HUW container is being filled and preset HUW temperature is set at the value higher than boiler preset temperature.
  • Page 69 check whether correct type of boiler/ burner has been selected. See sec. 21.1 open fully fan baffle and/ or return flap clean off ducts supplying air to the furnace change Fuzzy Logic settings in: MENU → Service Settings → Boiler Settings → Burner Settings → Fuzzy Logic (accessible to boiler manufacturers only) increase fuel feeding rate by higher setting of the parameter Fuel correction in Fuzzy Logic mode.
  • Page 70 Regulator setting boiler parameter is available in separate menu manufacturer. upon entry of special password. CAUTION: THE INDIVIDUAL FUZZY LOGIC Change record PROGRAM IS SELECTED INDIVIDUALLY TO THE GIVEN BOILER TYPE. MAKE SURE THAT THE FITTINGS FOR BOILERS TESTED IN THE PLUM LABORATORIES COMPATIBLE...
  • Page 72 ul. Wspólna 19, Ignatki 16-001 Kleosin Poland tel. +48 85 749-70-00 fax +48 85 749-70-14 plum@plum.pl www.plum.pl www.plumelectronics.eu...
  • Page 73 U S E R ’ S M A N U A L Updated user’s manual are available at www.pereko.pl Quatro PSQ SCREW-CONVEYOR FEEDER...
  • Page 74 User’s manual for screw-conveyor feeder Quatro PSQ TABLE OF CONTENTS 1. GENERAL INFORMATION ............3 1.1.

  • Page 75: General Information

    User’s manual for screw-conveyor feeder Quatro PSQ 1. GENERAL INFORMATION 1.1. Applications Screw-conveyor feeder PSQ is intended for automatic feeding of fuel in low-temperature central heating boilers (where water temperature does not exceed 95°C). Rated power of the burner de- pends on calorific value and type of fuel.

  • Page 76: Assembly Instructions

    User’s manual for screw-conveyor feeder Quatro PSQ 2. ASSEMBLY INSTRUCTIONS 2.1. Feeder assembly The PSQ feeder is installed on four screws M12x20 to the connecting plate in the boiler. Precisely seal the surface between the frame of the boiler and feeder using heat-resisting silicone to 1200°C. Precisely check screw connections and tighten them firmly before first start-up.

  • Page 77: Feeder Protections

    User’s manual for screw-conveyor feeder Quatro PSQ 2.4. Feeder protections PSQ feeder is protected against pulling back of the heat to the container by: • Temperature sensor for endless screw located in the controller. This sensor should precisely adhere on whole measuring length to the socket on the pipe of the feeder. •...

  • Page 78: Operation

    User’s manual for screw-conveyor feeder Quatro PSQ 3. OPERATION 3.1. Firing up 1. Check the water level in the bulb of the fire-fighter and position of the feeder temperature sensor before firing up. Then place a switch controlling the direction of the revolutions in a motor box in a position allowing feeding the fuel.

  • Page 79: Pellet Combustion

    User’s manual for screw-conveyor feeder Quatro PSQ 3.2.1 PELLET COMBUSTION In case of combustion of light pellet, e.g. made of straw, it is necessary to use post-combustion angle bar, fig. 3, which prevents too early falling of the pellet to the ash-pan. Kątownik dopalający Post-combustion angle bar Figure 3.

  • Page 80: Maintenance

    User’s manual for screw-conveyor feeder Quatro PSQ 3.5. Maintenance • Unscrew cleaning hole or the air chamber under sieve of the burner, clean the chamber and reseal it, before each heating season or when you notice a decrease of blowing force. •...

  • Page 81: Parts List

    User’s manual for screw-conveyor feeder Quatro PSQ 4. PARTS LIST Figure 4. PSQ feeder Name PSQ 19 PSQ 27 PSQ 38 W burner 19.1 27.1 38.1 Ceramic deflector 19.7 19.7 19.7 Cover of cleaning hole 19.3 19.3 19.3 Feeder pipe 19.4 19.4 19.4...
  • Page 83 WARRANTY CARD ENVO sp. z o.o. 27-200 Starachowice, ul. Radomska 76, POLAND Serial number Type Production date WARRANTY TERMS AND CONDITIONS • The warranty card without a date, stamp, signatures is invalid. • Copies shall not be issued if the warranty card is lost. •...
  • Page 84 wer. 13-12-2017 r.

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