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Pereko KSR Beta Pelet 20 Operation And Maintenance Manual

Ksr beta pelet series boilers with feeders
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Operation and maintenance manual for
KSR Beta Pelet
series boilers with feeders

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Summary of Contents for Pereko KSR Beta Pelet 20

  • Page 1 Operation and maintenance manual for KSR Beta Pelet series boilers with feeders...

  • Page 2: Table Of Contents

    Thank you for purchasing PEREKO heating boiler. This documen- Manual for the controller, which should be read and understood, tation applies to the KSR Beta Pelet series boilers with fuel feeder is enclosed in the set of documents for the boiler supported by - wood pellet.

  • Page 3: Introduction

    Approximate boiler power can be calculated using a pow- selected in a way corresponding the real demand for thermal er calculator on our website www.pereko.pl Furthermore, you energy even in case of occurrence of very low temperatures. should also consider: thickness of walls and insulation, the...

  • Page 4: Technical Description

    2. TECHNICAL DESCRIPTION 2.1. Intended use Steel heating boilers KSR BETA PELET are intended for instal- gravity hot-water systems or in open systems with forced circu- lation in the central heating water systems in single-family lation, which are equipped with protections in compliance with houses, garages, maintenance rooms etc.

  • Page 5: Water Connections

    2.2.6. Electronic controller 2.2.10. Flue gas swirlers Microprocessor controller, installed in upper front part of the Flue gas swirlers are located inside the convection ducts to swirl boiler allows programming temperature of boiler operation and flue gas stream, what has an influence on the increase of effi- programming changes of temperature of its operation at any ciency and the boiler power.

  • Page 6: Boiler Design Diagram

    2.3. Boiler design diagram 1. Boiler body; 5. Electronic controller 2. Pellet-fired burner 6. Ash-pan doors 3. Feeding unit 7. Flue 4. Charging hopper Page Operation and maintenance manual for the KSR Beta Pelet series boilers with feeders. The producer reserves the right to introduce technical modifications.

  • Page 7: Operation And Technical Parameters

    2.4. Operation and technical parameters Model Parameter Unit [mm] ∅159 ∅180 [mm] 348 × 198 348 × 248 [mm] [mm] [mm] Dimensions [mm] 1285 1390 1450 1560 [mm] 1070 1160 1220 1330 [mm] [mm] 1250 [mm] [mm] Primary fuel — wood pellet Thermal power range* [kW]...

  • Page 8: Fuel

    2.5. Fuel Wood pellet is a primary fuel used in the KSR Beta Pelet: PN-EN failure of the boiler. Ash content should be lower than 0.5%, ISO 17225-2:2014 – class A1. Fuel used for combustion in the the unfavourable chemical composition of the fuel can result in pellet-fired boiler should have sufficient calorific value >...

  • Page 9: Connection To Chimney

    The connector should be directed slightly upwards www.pereko.pl Regardless of the results of the calculations from 5° to 20°. If boiler flue will have a length over 400 the minimum intersection of masonry chimney should not...

  • Page 10: Connection Of Central Heating

    3.3. Connection of central heating and domestic hot water system 3.3.1. Open water installations PN-91/B-02414 Heating and district heating - Protection of KSR Beta Pelet boilers are intended for feeding water distribu- open water heating installations - Requirements. tion piping in the open central heating systems with gravity or forced circulation of water.

  • Page 11: Connection Of The Boiler To Electrical System

    3.3.2. Closed installations water 3.3.3. Four-way valve distribution systems Design of the heating system should take into account protec- KSR BETA PELET heating boilers with automatic fuel charging tion of the boiler against the return of too cold water from the with nominal power up to 300 kW can be used in closed water system.

  • Page 12: Filling The System With Water

    3.5. Filling the system with water 3.5.1. Filling the boiler with water 3.5.3. Draining water from the system before first start-up It is not recommended to drain the water from the system after 1. Flush heating system and boiler before filling it with water to the heating season because it increases the risk of occurrence remove all contaminations.

  • Page 13: Service Manual

    4. SERVICE MANUAL 4.1. Safe operating conditions To maintain safe operating conditions for the boiler you should: and take special care during servicing of non-insulated com- • Execute heating system correctly in compliance with the ponents (e.g. doors), which may heat up to high tempera- requirements of the standards: PN 91/B-02413, applying to tures resulting in risk of burn injuries.

  • Page 14: Firing Up In The In Ksr Beta Series Boilers

    4.3. Firing up in the in KSR Beta series boilers 4.3.1. Approximate output parameters 1. Fill the fuel container with suitable fuel (wood pellet). of the controller 2. Switch on the controller (see Controller User’s Manual) and switch to manual operating mode. The controller is pre-configured, but its output parameters are 3.

  • Page 15: Refueling

    4.4. Refueling The container should be refuelled regularly to maintain contin- NOTE: Make sure that there are no contaminants, which uous operation of the boiler. If there is no fuel, the controller will can lock operation of the feeder (debris, rocks, parts of shutdown whole system and will signal lack of the fuel.

  • Page 16: Cleaning And Maintenance

    4.7. Cleaning and maintenance Maintaining cleanness of the boiler is a necessary condition for Therefore, the boiler should be regularly and precisely cleaned at its effective, trouble-free operation. Even small layer of deposit least once a week. Remove soot from the combustion chamber will cause a decrease of heat transfer from flue gas and reduces and vertical smoke tubes using wire brush after extinguishing boiler efficiency as a result.

  • Page 17: Boiler Operation Disturbances

    57°C (symptoms similar to leak) Leak for evaluation of the producer repair by PEREKO service Too high chimney’s draught — adjust chimney draught with a damper in boiler flue Fuel suspends in the container...

  • Page 18: Warranty Terms And Conditions

    17. The above manual for the feeder boilers is the property or 5. The beginning of the warranty period for the PEREKO boiler is ENVO sp. z o.o. It should not be copied and use by the other the date of purchase confirmed by a proof of purchase.
  • Page 19 SERVICE ASSISTANCE Date Comments Signature Operation and maintenance manual for the KSR Beta Pelet series boilers with feeders. The producer reserves the right to introduce technical modifications. Page...
  • Page 22 Warranty for tightness of welding connections of water casing in the boiler is provided for 10 years, 60 months for tightness of the heat exchanger and 24 months for the other components. The beginning of the warranty period for the PEREKO boiler is the date of purchase confirmed by a proof of purchase.
  • Page 24 Producer: Envo sp. z o.o., 27-200 Starachowice, ul. Radomska 76, POLAND www.grupaenvo.pl Technical support tel. +48 (41) 274 53 53, fax +48 (41) 274 53 26 e-mail: serwis@pereko.pl, mobile +48 602 315 512, 604 953 459, 660 726 577 www.pereko.pl...
  • Page 27 This sign indicates relation to safety issues. This sign indicates relations to module functional features.
  • Page 28 SAFETY Always turn boiler off before connecting the device. Do not use the device for other than intended use . Verify if boiler controller software is adapted to cooperate with Net Control internet module. Connecting the module not in accordance with the manual or improperly can result in inappropriate operation of the controller or interruption of its operation.
  • Page 29 CONTENTS CONTENTS INFORMATION ............................ 6 COOPERATION OF Net Control with CONTROLLERS ............7 CONNECTING WITH MODULES CONTROLLERS ..............7 CONNECTING WITH ecoMAX800 CONTROLLERS ..............8 CONNECTION WITH R.Control, S.Control SERIES CONTROLLERS ......9 CONNECTION WITH ecoMAX860 CONTROLLER ..............10 CONNECTION WITH INTERNET NETWORK ................11 LOGGING TO THE MODULE FROM A LEVEL OF LOCAL LAN NETWORK .....

  • Page 30: Information

    CONNECTION INFORMATION Net Control enables boiler operation remote control via Internet or a local network. User can remotely monitor operation of the boiler and modify operation parameters of the boiler controller with the use of a tablet or mobile phone. R.Control/S.Control Net Control Essential features of the module:...

  • Page 31: Cooperation Of Net Control With Controllers

    CONNECTION COOPERATION OF Net Control with CONTROLLERS Net Control internet module will cooperate only with boiler controllers with installed software supporting Net Control. Check regulator software version before connecting a module with the controller. In the controller menu select tab: MENU Information Software...

  • Page 32: Connecting With Ecomax800 Controllers

    CONNECTION CONNECTING WITH ecoMAX800 CONTROLLERS This chapter applies to ecoMAX800 P1, P2, R2, T2, D1, D2 controllers. It is not applicable to ecoMAX800R1 and ecoMAX800T1. In case of ecoMAX800 series, a EL2adapter must be used in order to connect ecoLINK2. The following diagram shows a connection method.

  • Page 33: Connection With R.control, S.control Series Controllers

    CONNECTION CONNECTION WITH R.Control, S.Control SERIES CONTROLLERS Controller modules are equipped with an additional COM transmission socket to connect RJ14 plug of ecoLINK2 interface without using any adapters. Just unscrew the controller housing and put the plug into a COM socket. 1 –COM socket (place of plugging a RJ14 interface plug), 2 –...

  • Page 34: Connection With Ecomax860 Controller

    CONNECTION Control panel Location of the controller transmission socket: interfejs ecoLINK2,On Diagram includes: transmission socket (connection point between Room Control cable and divider), divider, control panel, additional Control panel (in R.Control, S.Control version) Room Control, additional cable to a divider. CONNECTION WITH ecoMAX860 CONTROLLER In case of ecoMAX860 series, a EL2adapter must be used in order to connect ecoLINK2.

  • Page 35: Connection With Internet Network

    SETTINGS CONNECTION WITH INTERNET NETWORK Net Control requires constant access to a wire LAN or wireless WiFi network in a place of installation of the boiler controller. RJ45 Ethernet Port mini USB Port 3G USB Port Mode Switch Connect adapter plug to a mini USB Port socket and 3G USB...
  • Page 36 SETTINGS Condition Net Control operation condition Power on Power Power off Connection Active connection of the with a controller. controller No connection with boiler controller. Connection to a programmed Connection wireless network is on. with WiFi No connection with wireless network.
  • Page 37 SETTINGS In case of connection with a chosen Access Point via wireless network, user has to know the settings of WiFi network which the module will be connected to: network name (SSID), protection type, access password). In case of connection with LAN wire network, Net Control Ethernet tab will be available in controller menu from which the IP number,...
  • Page 38 SETTINGS Network settings select Security. Select and confirm encryption type in WiFi network (most often selected type is WPA2). Go to Password Enter Wi-Fi access password using letters / characters available on the list and a knob on the controller panel. Confirm with (ENTER).
  • Page 39 SETTINGS Wi-Fi network parameters (SSID, protection type and password) can be also configured from a level of Net Control website after previously connecting it to a LAN wire network.

  • Page 40: Logging To The Module From A Level Of Local Lan Network

    OPERATION LOGGING TO THE MODULE FROM A LEVEL OF LOCAL LAN NETWORK WWW server incorporated in Net Control module enables remote management of boiler operation on LAN local network without any access to the Internet. Enter : http://module IP address in the address field of the internet browser. Where: can be read out from the boiler controller menu: MENU Information...

  • Page 41: Logging Into Net Control Account

    OPERATION LOGGING INTO Net Control ACCOUNT Net Control internet module cooperates with external server which is available under www.econet24.com. This provides access to the boiler controller via Internet. In order to log into an account on an external server, enter www.econet24.com into an address field of the web browser.
  • Page 42 OPERATION From Net Control WiFi tab in the boiler controller main panel, read the UID number (unique ID of the controller): MENU Information Net Control WiFi → → Fill in the form with user data and password. Obligatory fields: E-mail, Password, Password (again),...
  • Page 43 OPERATION Remote access to the controller by the service and the producer – enables access edit controller parameters service boiler manufacrurer. Enable sending alarm notices on e-mail) –In case an alert occurs, an alarm message including alarm contents will be sent. On previously entered e- mail address.

  • Page 44: A Website For Managing Operation Of The Boiler Controller

    OPERATION A WEBSITE FOR MANAGING OPERATION OF THE BOILER CONTROLLER Description of menu on a website for managing operation of the boiler controller: Data archive of selected controller operation List boiler Change enables to parameters. controller alarms. choose another available only in a type...
  • Page 45 OPERATION “Current Data” tab includes tiles with values of basic boiler operation parameters. Parameter refreshing time is preset by the user (tab: Settings). A parameter to be modified is indicated by symbol. Click a tile and Modify value window will appear. Enter new value, e.g. Boiler temperature and confirm with [Save].
  • Page 46 OPERATION A parameter to be modified is indicated by symbol. Click a tile and Modify value window will appear. Enter new value, e.g. Boiler temperature and confirm with [Save].
  • Page 47 OPERATION Basic parameters of controller operation are displayed in “User parameters” tab. These parameters are grouped and all can be modified by the user. Click on a name of selected group of parameters, e.g. Boiler settings open list available parameters. Select a parameter to be modified, enter new value in additional window and confirm with [Save}.
  • Page 48 OPERATION Choose time period data readout by clicking From: or To: (select date and time in a calendar). Confirm with Done. Select parameters from a drop-down list [ ] and confirm with [ + ] in order parameters visualized. Clear parameters with [X] button.
  • Page 49 OPERATION In “Alarms” tab: user can read a list of registered alarms and other events sent by the boiler controller. a type of alarm, event and period of its occurrence is displayed. Log into www.econet24.com in order to display all logs of alarm conditions from the beginning of operation of the controller.
  • Page 50 OPERATION “Device settings” tab in server version enables to: change the boiler regulator installation address, label name, service access and advanced user password, readout a software version in the controller module and additional modules or panels, update internal Net Control software, Enter new data in a form and press [Submit].
  • Page 51 OPERATION Net Control24 server periodically checks availability of new software version for the Net Control module. In Device settings tab it displays information concerning a new software version. All the user needs to do is to press [Update]. Software update process can be shorter or longer depending on the speed of Internet connection.
  • Page 52 OPERATION In “Settings” tab in local version user can: read address status Ethernet WiFi network (Connected/Disconnected), read the WiFi signal strength [%], display information concerning IP address of the main Net Control24 server, its status and availability. After pressing “Check server availability” button, user can check if the external server is available from a level of Internet browser (excluding Net Control module), read information concerning selected controller: identifier, UID number,...
  • Page 53 OPERATION [Change password] key enables to change login data (user name and password) to the Net Control Internet module. Enter old and new data into fields. Save changes by clicking [OK]. In case the user has forgotten his password for logging in the Net Control Internet module, it is possible to restore default data with the use of a button on the Net Control housing.
  • Page 59 CONTENTS GENERAL INFORMATION AND SAFETY ....4 APPLICATION............4 OPERATION ............4 ........4 PERATION OF THE PANEL ............. 5 AIN SCREEN ..........5 PERATION MODES 3.3.1 Schedule ............5 3.3.2 Economy ............. 5 3.3.3 Comfort ............5 3.3.4 Out of home ..........5 3.3.5 Airing ............

  • Page 60: General Information And Safety

    controller with a touch panel or remote 1. General information and safety screen internal temperature sensor enables reading and programming temperature with an accuracy of 0.1°C. can be programmed in 7-day cycle with an accuracy of 0.5h which is equal to 48 Incorrect electrical connection between changes of temperature during one day.

  • Page 61: Main Screen

    8. Current external temperature (available Main screen only with a weather sensor connected to the boiler controller). 9. Current level of fuel inside the boiler feeder. 10. Current preset temperature inside the compartment. 11. Number of available main screens with indication which currently...

  • Page 62: Airing

    operating before the Outside home mode Activation of this mode will additionally result was set. in setting a preset temperature of hot utility water on the boiler controller to 8˚C symbol is displayed on the screen. symbol is displayed on the screen. 3.3.5 Airing 3.3.9 Loading HUW Selection of this mode will result in closing...

  • Page 63: Temperature Settings

    comfort (day) economic Menu positions: Boiler, HUW, Summer/Winter and Boiler on/off (night) temperature with the use of are optional and available only in button. case connecting Room Set the indicator “2” to an ending hour of Control TOUCH panel time zone with the use of < , > buttons, controller with compatible software.

  • Page 64: Screen Brightness

    3.12.3 Screen brightness 3.12.8 Sound Enables setting screen backlight Activation/deactivation of sound in brightness in [%] separately for a day (6:00- alarms and notifications sent by the boiler 22:00), night (22:00-6:00) and the current controller. edition of settings. 3.12.9 Clock 3.12.4 Changing the language Setting the current time.

  • Page 65: Information

    etc. It facilitates determining location of panel inside building changing preset temperature in a distant room. This name will be additionally visible on screens of other room panels. Selected panel Address (at 2 or 3 connected panels) is displayed on the main screen as (further digits 2,3).

  • Page 66: Assembly

    Manufacturer bears responsibility 4. ASSEMBLY damages caused by non-observance of this manual. Technical data Power supply/consumed +12VDC/150mA Assembly description current Protection class IP20 Drill holes in the wall (apply rawlplugs in 0..50/0..65 C Work/storage temperature case of masonry wall) and screw the Temperature 0..50/5..35 C screws in.

  • Page 67: Electrical Connection With Controller Module

    4.5.1 Connection with ecoMAX800P1, Electrical connection with P2, D1, D2 and ecoMAXX800R2, controller module Recommended supply voltage of the room All 1,2,3 room panels require application of panel is +12VDC. additional power adapter +12VDC, I≥0.5A. Panel supplied with +5÷12V. However, recommended due to voltage losses in long connection wires.

  • Page 68: Connection With Eco Max800 P3, D3 And

    If the boiler controller is equipped with 4.5.2 Connection with ecoMAX800 P3, ecoTOUCH control panel (colored with a D3 and ecoMAXX800 R3, T3 touch panel), only one Room Control TOUCH room panel can be supplied directly from the Controller module can supply up to controller module (terminal 31).

  • Page 69: Connection With S.control

    If the boiler controller is equipped with 4.5.4 Connection with S.Control ecoTOUCH control panel (colored with a touch panel), only one Room Control TOUCH Controller module can supply up to room panel can be supplied directly from the colored TOUCH type panels controller module (terminal 40).

  • Page 70: Connection With Ecomax860P1, D1

    If the boiler controller is equipped with 4.5.5 Connection with ecoMAX860P1, ecoTOUCH control panel (colored with a touch panel), only one Room Control TOUCH room panel can be supplied directly from the Controller module can supply up to controller module (terminal 46). Panels 2 colored TOUCH type...

  • Page 71: Connection With Ecomax860P2, D2

    4.5.6 Connection with ecoMAX860P2, If the boiler controller is equipped with ecoTOUCH control panel (colored with a touch panel), only one Room Control TOUCH Controller module can supply up room panel can be supplied directly from the to 2 colored TOUCH type panels controller module (socket G4).
  • Page 79 SAFETY ..............4 PURPOSE ............. 4 INFORMATION ABOUT DOCUMENTATION ..4 STORAGE OF DOCUMENTATION ......4 APPLIED SYMBOLS ..........4 WEEE 2002/96/EC DIRECTIVE ......4 OPERATING MANUAL ......... 5 ........5 WITCHING THE PANEL ON ........5 WITCHING THE PANEL OFF ..........

  • Page 80: Safety

    4. Storage of documentation 1. Safety This assembly and operation manual, as well other applicable documentation, should be stored diligently, so that it was available at any time. In the case of moving selling device, attached Incorrect electrical connection of the room documentation should be forwarded to the panel with S.Control, R.Control regulator can new user/owner.

  • Page 81: Operating Manual

    Push the button shortly to display menu. 7. Operating manual Type of displayed menu will be according to currently displayed main screen. Switching the panel on example, if you select the room thermostat 1 To switch the panel on, press TOUCH&PLAY on the main screen, entering to menu will button.

  • Page 82: Operation Modes

    6. Currently selected profile. Screen for editing the duration of this mode 7. Graphic presentation of programmed will be displayed. After setting the required time zones (schedule). duration and confirming by pushing the 8. Number of thermostat for which this button, the "Output"...

  • Page 83: Holiday Mode

    set temperature value; the mode duration 7.6.8 Anti-freeze mode time edition window will be displayed. After In this mode, the regulator works with setting the required duration and confirming constant preset temperature, set in the by pushing the button, the Party operation following parameter: mode activated;...

  • Page 84: Preset Room Temperature

    Preset anti-freeze temperature is set in: Schedule MENU Temperature settings Anti- freeze temperature 7.10 S.Control, R.Control boiler regulator menu In order to display the S.Control, R.Control (2) boiler regulator main screen, turn the 1. Preset temperature: comfort button right when the thermostat main economic screen is displayed.

  • Page 85: Thermostat Settings

    temperature in the main window of all The Room Control panel is equipped with a thermostats. system clock which is independent of the boiler regulator clock, and therefore both 7.11.2 Thermostat settings clocks have to be set on the same hour. This parameter enables or disables operation Programmed schedule...

  • Page 86: Storage And Transportation Conditions

    Drill holes in a wall. If a wall is made of Storage and transportation bricks, use rawlplugs. Screw in the screws. conditions Panel cannot be directly exposed to weather conditions, i.e. rain and solar radiation. Storage transportation temperature should be within a range of -15…65 °C. During transportation, the panel cannot be exposed to vibrations which are higher than typical for normal transporting conditions.
  • Page 87 regulator cannot exceed 30 m, and its cross- section area cannot be lower than 0.25 ; it is recommended to use 0.5 mm cable. The length of uninsulated tip of the cable should be within 8÷10mm. Cable is inserted into a terminal by pushing a button on this terminal with a flat screwdriver, inserting the cable and releasing the button.

  • Page 88: Assembling Sensors Of Thermostat 2 And 3

    cross-section is 0.5 mm . Cable should not be longer than 20 m. Sensor cables should be separated from power cables (~230V). If not, incorrect temperature readings occur. Minimum distance between sensor cables and power cables should be at least 10 cm.
  • Page 89 Fig. 8.1 Diagram of cooperation between Room Control and S.Control, R.Control, where: 1 - Room Control, 2 - room sensor of thermostat 2 type CT7, 3 - room sensor of thermostat 3 type CT7, 4 – module B (extends the system by 2 heat circulations), 5 - S.Control, R.Control controlle Diagram does not replace a project of installation and can be used only for reference.
  • Page 95 INDEX SAFETY PRECAUTIONS..........4 14. SERVICE SETTINGS ..........32 GENERAL INFORMATION ........5 14.1 BURNER ............... 32 DATA REFERRING TO DOCUMENTATION ....5 14.2 BOILER ............34 DOCUMENTATION STORAGE ......... 5 14.3 HUW ..........35 SYMBOLS AND MARKINGS USED ......5 14.4 BUFFER ............
  • Page 96 SAFETY PRECAUTIONS Modification programmed parameters should only be carried by Safety requirements described a person acquainted with this user’s manual following sections of this user’s manual. Apart from them please obey requirements The controller can only be used in described below.
  • Page 97 DOCUMENTATION STORAGE GENERAL INFORMATION We advise you to keep carefully this user The controller is intended to control the manual of installation and maintenance and operation of a pellet boiler using an optical all other valid documentation, for immediate flame brightness sensor. The controller is of use when needed.
  • Page 99 USER MANUAL OF THE CONTROLLER S.Control...
  • Page 100 Normal USER MENU STRUCTURE Increased Intensive Main menu Fuel level Information Alarm level Boiler settings Fuel level calibration HUW settings* Burner cleaning Summer/ Winter Lambda probe calibration* Mixer 1-5 settings* HUW settings Night time decrease Preset HUW temperature Chmney sweep mode HUW pump mode On/Off mode Preset power: MIN, MED, MAX...
  • Page 101 Boiler preset temperature during CONTROLLER MAINTENANCE loading the hot water boiler (HUW); Boiler preset temperature increase BUTTONS DESCRIPTION from mixer circulation; weather control switch on for boiler circulation, Preset temperature increase to load the buffer. 5. Symbol signalling blowing operation, 6.
  • Page 102 CONTROLLER START UP firing up. Parameters influencing firing up process are in the menu: After connecting the power the controller Service settings → Boiler settings → shows the settings put before connecting the Firing up electricity. If the controller has not operated In case of failed attempt of firing up the before –...
  • Page 103 Standard mode operation The Fuzzy Logic mode unlike the Standard If the boiler’s temperature reach preset one mode is not faulty in respect of failing to then the controller switches to SUPERVISION reach the preset boiler temperature due to mode. incorrect adjustment of Hysteresis H2 and Controller is equipped with boiler’s power Hysteresis H.
  • Page 104 Boiler settings → Output modulation → All parameters which influence the process of burning off can be found in menu: Boiler hysteresis Service settings → Burner settings → Service settings → Burner settings → Burning off Other → Fuel detection time regulator stops fuel...
  • Page 105 To activate SUMMER function which allows After connecting a room thermostat, value of feeding tank during summer, decline in preset mixer temperature from without necessity to activate CH installation thermostat should be set. (parameters Mixer and mixers periods, it is required to set the room thermostat e.g.
  • Page 106 heating curve by 2ºC, for preset room outside temperature. temperature = 18ºC the controller will move In case of connected room panel Room heating curve by -2ºC. In some cases Control set additionally Room temperature described in point 8.18 it can be necessary to factor = 0 adjust heating curve movement.
  • Page 107 Night time decreases for boiler, heating In omitted periods the circular pump is circuits, HUW tank and circulation pump switched into position Circulation operation operation. time. The intervals can be used to define time periods at which lower preset temperature 8.21 Fuel level configuration may be set e.g.
  • Page 108 Calibration Fill container level which corresponds to full level of fuel, then set value of parameter: Boiler settings – Fuel level – Fuel level calibration – Fuel level 100% In main window the indicator will be set on Pic. 12 System visualisation including current reading of 100%.
  • Page 109 CONTROLLER INSTALLATION AND SERVICE SETTINGS S.Control...
  • Page 110 9. HYDRAULIC SCHEMES SCHEME 1 Scheme with 4 way steering valve controlling central heating circuit , where: 1 – boiler, 2 – Pic. 14 burner, 3 – controller, 4 – boiler temperature sensor CT4, 5 – fumes temperature sensor CT2S (only a preview of temperature), 6 –...
  • Page 111 SCHEME 2 Scheme with heating buffer , where:1 – boiler, 2 – burner, 3 – controller, 4 – boiler temperature Pic. 15 sensor CT4, 5 – fumes temperature sensor CT2S (only a preview of temperature), 6 – boiler pump, 7 – heating buffer, 8 –...
  • Page 112 SCHEME 3 Scheme with heating buffer and 5 mixing heating circuits , where: 1 – boiler, 2 – burner, 3 – Pic. 16 controller, 4 – boiler temperature sensor CT4, 5 – fumes temperature sensor CT2S, 6 – boiler pump, 7 – heating buffer, 8 –...
  • Page 113 11. STORAGE AND TRANSPORT 10. TECHNICAL DATA CONDITIONS Power 230V~; 50Hz; controller exposed Current consumed by immediate effects of atmospheric conditions 0,04 A controller i.e. rain or sunrays. Temperature of storage Maximum nominal current 6 (6) A and transport should be within scope - Controller’s level of 15…65ºC.
  • Page 114 12.3 INSTALLATION The controller is adapted to be installed on flat assembly surface. In order to screw it to assemble surface please undo the screws (3) and carefully lift the cover (1), then undo the plug (4). Then remove the cover (1) in a safe place. Using screws (5) stuck through holes in the cover (2) screw the controller to assembly surface (6).
  • Page 115 Connecting wires should not touch with surfaces with temperatures exceeding nominal temperature of their work. Claps on the right side of the device are marked as L, N, 1-19 are designed to connect devises powered with current 230V~. Claps 20-40, D+, D- and RJ are designed to cooperate with low voltage devices (below 12V). Connecting current 230V to claps 20 –...
  • Page 116 12.6 ELECTRIC SCHEME Room Control TOUCH Pic. 19 Controller wiring diagram, where: T1 – CT4 boiler temperature sensor, OS – optical flame sensor, T2 – feeder temperature sensor NTC, PS - vacuum sensor, H – voltage output to signaling alarms or signaling controller operation mode or control the reserve boiler or control the circulation pump, T3 - CT4 hot water temperature sensor, T4 –...
  • Page 117 12.7 TEMPERATURE SENSORS The sensor should be screw to the wall. CONNECTION Access to assembly holes is possible after Wires of the sensors can be extended by unscrewing the cover of the sensor. wires with diameter smaller than 0,5mm . Total length of wires in each sensor should not exceed 15m.
  • Page 118 The controller can control work of additional (gas or oil) boiler. It is not necessary then to manually activate or deactivate this boiler. Additional boiler will be activated when boiler pellet loses temperature will deactivate when pellet boiler reaches its proper temperature.
  • Page 119 When pellet boiler fired-up, Hydraulic scheme with additional boiler in Pic. 23 open – closed circuit, where: 1- controller, 2- temperature exceeded preset value i.e. additional boiler, 3- relay, 4- switching valve (with 25ºC, then controller switches off additional end switchers), 5- heat exchanger, recommended boiler (it will give constant power DC +12V setting: priority...
  • Page 120 Service settings → Boiler settings → forbidden. Servomotors with full circle scope Reserve boiler of 30 to 255s can be used. zero value deactivating Connecting mixer description: temperature. Connect mixer temperature sensor Connect electrical mixer pump Activate the controller and select in service menu proper mixer service Service settings Mixer 1 settings...
  • Page 121 quicker right value, disconnect with diameter least 0,75mm .With electrical power of the controller, than in insulation which is thick enough to meet cover of the controller switch the button into safety standards of the boiler. manual control. Turn the cap of the valve 12.18 ROOM PANEL CONNECTION into closed position, then again switch the It is possible to equip the controller with...
  • Page 122 Grate mode 13. STRUCTURE – SERVICE MENU Fan - GRATE Service settings Blow-in power Burner settings Blow-in pause Lambda probe* Boiler settings CH and HUW settings Operation with Lambda probe Buffer settings* Dynamics Mixer 1-5 settings * Reaction time H output Blowing correction range H output mod B/C* Other...
  • Page 123 Circulation operation time* Pump off by thermostat Exchanger* Mixer input dead zone * HUW heat source* *Not available if proper sensor Boiler not attached, extension module Buffer or parameter is hidden. Buffer settings* Buffer support Loading start temperature Loading end temperature Start heating system H output H output mod B/C*...
  • Page 124 14. SERVICE SETTINGS 14.1 BURNER Firing up Description Ignition test time Time for checking if furnace is hot. Only fan is operating. Threshold of flame detection in % of light, when the controller deems the Flame detection furnace as hot. It is also used for detection of lack of fuel and end of burning off.
  • Page 125 Flame brightness with which airflow starts when burning off the fuel in Air flush stop flame burning off process. Exhaust fan Power exhaust fan during burning off. The value of the permissible vacuum in the combustion chamber during Vacuum burning off of the furnace. Cleaning Cleaning time firing up Fan operation time during funace firing up.
  • Page 126 three times, an alarm message of “ignition failure" is indicated. Defines the maximum feeder temperature. Should the value be Max. burner temperature exceeded, the "maximum burner temperature exceeded" alarm is generated. Defines the maximum flumes temperature. Should the value be Max.
  • Page 127 Configuration of the alarm output so that it is activated if one or more Alarm signaling selected alarms occur. Temperature of boiler cooling off. Above this temperature the controller activates HUW pump and opens mixer cycles to allow boiler cooling off. Boiler cooling temperature The controller activates HUW pump if this temperature exceeds maximum value.
  • Page 128 Pausing time between periods of circulation pump operation is defined Circulation standstill time with value of parameter Circulation standstill time (recommended setting 15-40 min.). Circular pump operates constantly during Circulation Circulation operation time operation time (recommended setting 60-120s). Parameter available after activating option display advanced = YES. It only refers to hydraulic installation with heat exchanger between open and closed circuit.
  • Page 129 materials used for floor or CH installation designer state differently. Set full valve opening time given at the plate of valve servomotor, i.e. Valve opening time 140s. Setting the parameter on “YES” value causes closing of mixer servomotor and deactivating mixer pump after disconnecting joints of Pump off by thermostat room thermostat.
  • Page 130 Function which protects against 15. ALARMS DESCRIPTIONS back fire does not work when The controller has no electrical power. 15.1 FUMES MAX. TEMP. EXCEEDING alarm occurs after exceeding The controller can not be used as maximum fumes temperature. Turns off the sole protection of boiler against fan.
  • Page 131 situation it will undertake action accordingly 16.4 NETWORK FUSE REPLACEMENT to given alarm. Circuit fuse positioned inside It is necessary to check the wire connecting controller’s cover. The fuse can only be controlling panel with given alarm, then replaced person holding proper mend it or replace it if necessary.
  • Page 132 deactivated first. ensure proper calibration, the fire in the furnace must be completely extinguished. below parameter is used to start the calibration: Boiler settings Lambda probe → calibration calibration process takes about minutes.
  • Page 133 18. POSSIBLE FAULTS DESCRIPTION Symptoms Tips Check: There signs If line fuses are not blown, replace if necessary operation of device despite If the wire connecting panel with the executive module is plugged connection to the network. correctly and if module is not damaged. Check: If in this time the HUW container is not loaded and if preset Preset boiler temperature...
  • Page 134 The cause may be HUW container loading when HUW priority is activated. Wait until HUW is loaded or activate the HUW priority. The cause may be active function SUMMER. The cause may be activation of function return protection. If function return protection is activated –...
  • Page 139 INDEX 12.16 CIRCULAR PUMP CONNECTION ..... 31 SAFETY PRECAUTIONS………………………………. …..4 12.17 STB TEMPERATURE LIMITER CONNECTION ... 31 GENERAL INFORMATION ........ 5 12.18 ROOM PANEL CONNECTION ......31 DATA REFFERING TO DOCUMENTATION ..5 12.19 CONTROLLER PARAMETERS ACCESS BY DOCUMENTATION STORAGE ......5 INTERNET NETWORK ........
  • Page 140 The controller must be installed by the boiler producer, in accordance with SAFETY PRECAUTIONS valid norms and regulations Modification programmed Safety requirements described parameters should only be carried by following sections of this user’s manual. a person acquainted with this user’s Apart from them please obey requirements manual described...
  • Page 141 GENERAL INFORMATION damages caused by failing to observe the following user manual. The controller is a modern electronic device DOCUMENTATION STORAGE designed to handling the work of the pellet We advise you to keep carefully this user boiler using help of optical flame brightness manual of installation and maintenance and sensor.
  • Page 143 USER MANUAL OF THE CONTROLLER S.Control TOUCH...
  • Page 144 USER MENU STRUCTURE Alarm level Calibration of fuel level Burner cleaning Main menu Lambda sond calibration * Information Boiler night time decrease Boiler settings Settings of HUW * Schedule Summer/Winter Settings of HUW Mixer settings 1-5* Preset temperature of HUW General settings HUW pump working mode Manual control...
  • Page 145 CONTROLLER MAINTENANCE Main display window description WORK Boiler temperature HUW temperature Pic. 1 Main display window. Key: - reduction of the preset boiler 1. Operation modes: IGNITION, temperature from the opening of the room STABILIZATION, OPERATION, thermostat contacts– preset room DEACTIVATION, CLEANING, temperature is reached;...
  • Page 146 can be seen in the room panel Room Control raised in order to load the HUW buffer and to TOUCH. load heating circuits of mixers. BOILER START UP - Switching on FIRING UP and off of the boiler FIRING UP mode is for automatic firing up of furnace in boiler.
  • Page 147 Hysteresis H2 and Hysteresis H1 do not have Standard mode operation: to be set. The Fuzzy Logic mode unlike the Standard If the boiler’s temperature reaches preset mode is not faulty in respect of failing to then controller switches reach the preset boiler temperature due to SUPERVISION mode.
  • Page 148 BURNING OFF When using the grid an alarm "No fuel" can appear. This alarm occurs when In burning off mode the leftovers of pellet temperature drops below the value of the are burnt and the boiler is prepared to pause parameter: or deactivation.
  • Page 149 Summer/Winter SUMMER mode thermostat can be a traditional one or a room panel Room Control TOUCH. After SUMMER mode, heat activating thermostat, mixer preset consumers can be switched off so temperature will be reduced. When this value before turning it on, make sure is reduced correctly then room temperature that the boiler will not overheat.
  • Page 150 necessary adjust heating curve movement. Guidelines for correct heating curve settings: In this configuration room thermostat Room - floor heating 0,2 -0,6 Control TOUCH is able to: - radiator heating 1,0 - 1,6 - reduce temperature of heating cycle by a - buffer 1,8 - 4 constant value, when preset temperature in...
  • Page 151 The intervals can be used to define time To activate displaying fuel level following periods at which lower preset temperature parameters are to be set may be set e.g. for a night time or when the Boiler setting → fuel level → alarm level user is not at home (e.g.
  • Page 152 indicator will pulsate until programming point Long lasting activating fan, referring to minimum fuel level. Decreasing feeder or other device may cause level of fuel in the silo should be monitored danger. constantly. When fuel level reaches expected minimum, parameter value should be set this way: 8.23 MENU FAVORITE...
  • Page 155 USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS S.Control TOUCH...
  • Page 156 HYDRAULIC SCHEMES Scheme 1 Scheme with 4 way steering valve controlling central heating circuit , where: 1 – boiler, 2 – Pic. 8 burner, 3 – controller, 4 – boiler temperature sensor, CT4, 5 – fumes temperature sensor, 6 – servomotor of 4 way valve, 7 –...
  • Page 157 Scheme 2 Scheme with heating buffer , where:1 – boiler, 2 – burner, 3 – controller, 4 – boiler temperature Pic. 9 sensor, 5 – fumes temperature sensor, 6 – boiler pump, 7 – heating buffer, 8 – hot water pump, 9 – hot water silo, 10 –...
  • Page 158 Scheme 3 Scheme with heating buffer and 5 mixing heating circuits , where: 1 – boiler, 2 – burner, 3 – Pic. 10 controller, 4 – boiler temperature sensor CT4, 5 – fumes temperature sensor CT2S, 6 – boiler pump, 7 – heating buffer, 8 –...
  • Page 159 and transport should be within scope -15…65 degrees C. Technical data During transport the controller cannot be Power 230V~; 50Hz; exposed to vibrations bigger than typical for transport of boilers. Current consumed by controller 0,04 A Maximum nominal current 6 (6) A CONTROLLER INSTALLATION Controller’s level of protection IP20...
  • Page 160 12.3 INSTALLATION The controller is adapted to be installed on flat assembly surface. In order to screw it to assemble surface please undo the screws (3) and carefully lift the cover (1), then undo the plug (4). Then remove the cover (1) in a safe place. Using screws (5) stuck through holes in the cover (2) screw the controller to assembly surface (6).
  • Page 161 Connecting wires should not touch with surfaces with temperatures exceeding nominal temperature of their work. Claps on the right side of the device are marked as L, N, 1-19 are designed to connect devises powered with current 230V~. Claps 20-40, D+, D- and RJ are designed to cooperate with low voltage devices (below 12V) Connecting current 230V to claps 20 –...
  • Page 162 12.6 ELECTRIC SCHEME Room Control TOUCH Pic. 13 Controller wiring diagram, where: T1 – CT4 boiler temperature sensor, OS – optical flame sensor, T2 – feeder temperature sensor, PS - vacuum sensor, H – voltage output to signaling alarms or signaling controller operation mode or control the reserve boiler or control the circulation pump, T3 - CT4 hot water temperature sensor, T4 –...
  • Page 163 The sensor should be screw to the wall. 12.7 TEMPERATURE SENSORS Access to assembly holes is possible after CONNECTION unscrewing the cover of the sensor. Wires of the sensors can be extended by wires with diameter smaller than 0,5mm . Total length of wires in each sensor should not exceed 15m.
  • Page 164 12.12 BOILER ROOM THERMOSTAT CONNECTION CT2S-2 (fumes) Room thermostat for boiler circuit can switch Weather Min. Nom. Max. off the burner operation or switch off the CH temperature Ω Ω Ω boiler pump. In order to thermostat switch °C boiler operation select Thermostat...
  • Page 165 controller equipped with transmitter as standard option. Assembly of transmitter should be done by a person with proper qualifications. According to valid norms and regulations. Control of reserve boiler by setting the Output H1 A on Reserve boiler. Menu → Service settings → Output H1 Additionally to activate control over reserve boiler set the parameter Reserve boiler activation temperature on value different...
  • Page 166 Pic. 19 External alarm device connection, where: 1 – controller, 2- external alarm device, 3- relay. Assembly transmitter must be performed by a qualified Electrical scheme controlling Pic. person accordance with switching valve of additional boiler, where: 1- current legislation. controller, 2- additional boiler, 3- relay, 5- servomotor switching...
  • Page 167 controller cooperates only with servomotors of mixing valves equipped with Calibration of valve indicator position: end switchers. Using other servomotors is Indicator of valve position is in the menu: forbidden. Servomotors with full circle scope Information. For mixer 1 after some time it of 30 to 255s can be used.
  • Page 168 Controlling panel for the boiler Alarm signal Fuel level indicator Attention: diameter of wires for connecting Room Control TOUCH should be at least 0,5mm Maximum length of wires to Room Control TOUCH panel should not exceed 30m. This length can be bigger when wires with bigger diameter than 0,5mm2 are used.
  • Page 169 Blowing power Blowing time STRUCTURE- SERVICE MENU Blowing pause Blowing start Service settings Blowing stop Burner settings Exhaust fan * Boiler settings Underpressure * CH and HUW settings Cleaning Buffer settings * Cleaning time before firing up Mixer settings 1-5* Cleaning time after burning off Output H1 Cleaning blowing...
  • Page 170 the boiler Output H1 Parameter A,B,C FL Output H2 and H3 * Thermostat pump deactivation H1 output configuration Boiler reserve CH and HUW settings Alarms Temperature of activating the Circulation pump CH pump Signaling operation mode CH pump pause during loading HUW * H2 and H3 output Minimum temperature of HUW *...
  • Page 171 SERVICE SETTINGS 14.1 BURNER SERVICE SETTINGS Firing up Description Ignition test time Time for checking if furnace is hot. Only fan is operating Threshold of flame detection in % of light, when the controller deems the Flame detection furnace as hot. It is also used for detection of lack of fuel and end of burning off.
  • Page 172 Air flush interval Break between airflows while burning off the fuel in burning off process Air flush start Flame brightness with which airflow starts while burning off the fuel Flame brightness with which airflow starts when burning off the fuel in Air flush stop burning off process % of the exhaust fan blowing rate during the deactivation.
  • Page 173 generated. Defines the maximum flue gas temperature. Should the value be Max. flue gas temperature exceeded, the "maximum flue gas temperature exceeded" alarm is generated. Defines the additional feeder (bunker feeder) operation time. The feeder is attached to the additional B module. After that time, the additional Additional feeder operation time feeder operation is stopped despite the fact that the fuel level sensor contacts are open.
  • Page 174 14.3 CH and HUW SERVICE SETTINGS Parameters determines the temperature at which CH boiler pump is activated. It protects the boiler against watering due to cooling off with cold water returning from installation. Attention: Deactivating boiler pump CH activation temperature only does not guarantee boiler protection against watering and consequently corrosion.
  • Page 175 Parameter buffer loading start temperature defines high temperature Loading start temperature below which buffer feeding starts. Buffer feeding proces is finished when low temperature reaches value defined in parameter buffer Loading end temperature feeding end temperature. The temperature below which the heating system is deactivated, Start heating system measured at the upper part of the buffer.
  • Page 176 Parameter serves two functions: - allows restricting setting too high mixer preset temperature. Automatic control also will not cause exceeding preset temperature above value set in this parameter. - with parameter Mixer service = activated FLOOR is also limit Maximum mixer temperature temperature of mixer sensor when mixer pump is deactivated.
  • Page 177 SOFTWARE REPLACEMENT Software replacement can be made by a micro memory card only microSD HC. Attention: replacement software can only be done by a qualified person, observing every safety means related to danger of electricity shock! To replace the program, it is needed to disconnect electricity from the controller and disassembly the TOUCH panel from the cover of the controller, put the memory card into...
  • Page 178 Alarm is deleted automatically after burner ALARMS DESCRIPTIONS temperature decrease by 10 C. 16.1 FUMES MAX. TEMP. EXCEEDING Alarm is deleted automatically after alarm occurs after exceeding burner temperature decrease by maximum fumes temperature. Turns off the 10 C. fan. aims protect fumes...
  • Page 179 OTHER 16.6 COMMUNICATION LOSS Controlling panel is connected to remaining 17.1 POWER STOPPAGE electronics by digital communication joint In case of power stoppage the controller RS485. In case of damage of this wire on the returns to operation mode in which it was screen following information...
  • Page 180 LAMBDA SENSOR λ Burner efficiency increased connecting additional lambda sensor module. Connect the module according to point 12.6. Lambda sensor is to be activated in: Service settings → Burner settings → Lambda probe If parameter Work with Lambda probe is set on “ON”...
  • Page 181 POSSIBLE FAULTS DESCRIPTION Symptoms Tips Check: There signs If line fuses are not blown, replace if necessary operation of device despite If the wire connecting panel with the executive module is plugged connection to the network. correctly and if module is not damaged. On the screen of the Room Check: Control TOUCH controlling...
  • Page 182 HUW pump is not working, Set the parameter Prolongation of HUW work = 0 even if HUW silo is loaded The cause may be HUW silo loading when HUW priority is activated. Wait until HUW is loaded or activate the HUW priority. The cause may be active function SUMMER.

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