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Summary of Contents for Powermatic TS29
- Page 1 This Manual is Bookmarked SPINDLE SHAPER Model TS29 Instruction Manual & Parts List M-0460270 (800) 274-6848 www.wmhtoolgroup.com...
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Page 2: More Information
This manual has been prepared for the owner and operators of a Powermatic Model TS29 Spindle Shaper. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and main- tenance instructions before operating or servicing the machine. -
Page 3: Table Of Contents
TABLE OF CONTENTS Safety Rules ... 4-6 Safety Decals ... 7 Specifications ... 8 Standard Accessories ... 9 Unpacking ... 9 Installation & Assembly ... 9 Electrical Connections ... 10 Interchangeable Spindle Installation ... 11 Installing Cutters ... 12 Fence Assembly ... 13 Guard Assembly ... -
Page 4: Safety Rules
Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust. Powermatic recommends the use of anti-skid floor strips on the floor area where the operator normally stands and that each machine’s work area be marked off. Provide adequate work space around the machine. - Page 5 Misuse. Do not use this Powermatic shaper for other than its intended use. If used for other purposes, Powermatic disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use.
- Page 6 Health hazards. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some ex- amples of these chemicals are: * Lead from lead-based paint. * Crystalline silica from bricks and cement and other masonry products. * Arsenic and chromium from chemically-treated lumber.
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Page 7: Safety Decals
SAFETY Familiarize yourself with the location and content of these safety decals on your shaper. FIGURE 4 WARNING DO NOT ENGAGE SPINDLE LOCK WHILE MACHINE IS RUNNING 6293077... -
Page 8: Specifications
Net weight ... 1183 lbs. NOTE: The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Powermatic reserves the right to change specifications without notice and without incurring obligations. and 1/2" collet chuck with 1/4" bushing... -
Page 9: Standard Accessories
Standard Accessories (Figure 5) A. Spindle Nut Wrench B. Spindle Wrenches C. Open-end Wrenches D. Hex Wrenches E. Spindle Collet F. Spindle Nut G. Lock Nut H. Draw Bar J. Grease Gun K. Table Inserts L. Interchangeable Spindles UNPACKING Open shipping container and all separate cartons con- taining accessories. -
Page 10: Electrical Connections
Secure the machine to the floor with good qual- ity lag screws through the holes in the bottom of the cabinet. Exposed metal parts such as the table top have been given a protective coating at the factory. This should be removed with a soft cloth and solvent (such as mineral spirits). -
Page 11: Interchangeable Spindle Installation
INTERCHANGEABLE SPINDLE INSTALLATION One of the features of this machine is that it will ac- cept interchangeable spindles with a drawbar or with- out a draw bar. Router bits can also be used on this shaper. INTERCHANGEABLE SPINDLE WITH DRAWBAR Disconnect the machine from the power source and remove the table inserts (NOTE: Removing the tilting insert is not neccessary). -
Page 12: Fence Assembly
Disengage spindle lock before operating. NOTE: Whenever possible, the cutter should be posi- tioned on the spindle in such a way that the cut is being performed under the surface of the workpiece. WARNING: Always place the "keyed" washer (C) on the spindle before threading the nut. -
Page 13: Mitre Gauge & Clamp
MITRE GAUGE & CLAMP Mount mitre gauge and clamp to the sliding table as follows (Figure 19): Insert post (A) of the clamp assembly down through hole (B) of the mitre gauge body (C), and thread post (A) into hole (D) of sliding table. Insert shaft of locking handle (E) down through opening (F) of mitre gauge and thread shaft into hole (G) of sliding table. -
Page 14: Adjustments Control Panel Instructions
ADJUSTMENTS Control Panel Instructions The elements of the control panel are as follows: (See Figure 24). A. power indicator B. on-off switch C. forward/reverse switch D. start indicator E. emergency stop Make certain the spindle lock is disengaged as explained in the section "Spindle Lock" and that the cabinet door is closed. -
Page 15: Spindle Lock
The cutting speed should always exceed 40 m/s to lessen risk of kickback but should not exceed 70 m/s to lessen the risk of tool damage. To change the speed and adjust the proper belt ten- sion, proceed as follows: Disconnect machine from power source. -
Page 16: Spindle Tilting
SPINDLE TILTING The machine should come to a complete stop before the spindle is tilted, and the insert with the oval slot should be placed into the table. Make sure the cutter does not touch the table or the fence when in tilted position. -
Page 17: Sliding Table Adjustment
SLIDING TABLE ADJUSTMENT There are six adjustable eccentric rollers (A) on the sliding table, shown in Figure 31. Wherever the table is unstable or not traveling in line, adjust the sliding table as follows: Use open end wrench (B) to adjust the rollers. Lock the rollers by using the hex wrench (C). -
Page 18: Position Of Collars
POSITION OF COLLARS When shaping with collars, the collar must have suffi- cient bearing surface, as shown in Figure 35. Also the work must be fairly heavy relative to the cut being made. Under no circumstances should a short, light workpiece be shaped against the collars, as shown in Figure 36. -
Page 19: Copying (Machining With A Jig)
Fasten the new workpiece (C) on the jig (A) with the clamp (D) and push the assembly past the cutter. FEEDING STOCK Stock feeders are available from Powermatic. These units mount to the shaper table, and will help ensure smooth, consistent feed of material, as well as keep hands safely away from the cutterhead. - Page 20 The bearings in the motor are sealed for life and do not require lubrication. The spindle bearing should be lubricated every 200 hours of use by using the grease gun (A) supplied. See Figure 41. Two grease fittings, one of which (B) is shown, are supplied on the spindle housing for this purpose.
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Page 21: Trouble-Shooting
Trouble-Shooting for Model TS29 Shaper PROBLEM POSSIBLE CAUSE Machine will not start. 1. Faulty switch. 2. Cord damaged. 3. Not connected to power source. 4. Connected to wrong voltage. 5. Fuse blown or circuit breaker tripped at incoming power source. -
Page 22: Trouble-Shooting
Trouble-Shooting for Model TS29 Shaper PROBLEM POSSIBLE CAUSE Depth of cut not uniform. 1. Misalignment. 2. Side pressure not uniform. Variation in height of cut. 1. Variation in pressure which holds work down on table. 2. Vertical lock not engaged. - Page 23 Vertical Hex Post ... 1 TS29-011 Horizontal Hex Post - Short ... 1 TS29-012 Fence Cap L.H..1 TS29-013 Warning Label, for TS29 shield ... 1 TS29-014 Clear Shield ... 1 TS-1550061 Flat Washer, M8 ... 5 TS-1534052 Pan Head Phillips Machine Screw, M6 x 20 ... 1 TS-1540061 Hex Nut, M8 ...
- Page 24 Parts List: Fence Assembly (TS29 Shaper) Part No. Description TS29-037 Retaining Ring ... 1 BB-6204 Ball Bearing 6204 ... 1 TS29-038 Bevel Gear ... 1 TS29-039 Retainer ... 1 TS-1524041 Socket Set Screw, M8 x 16 ... 2 TS29-040 Retainer, R42 ... 1 TS29-041 Lock Knob, M12 ...
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Page 25: Fence Assembly
Fence Assembly (TS29 Shaper) -
Page 26: Spindle Assembly
Parts List: Spindle Assembly (TS29 Shaper) Part No. Description 6293033 Spindle Nut, 3/4 ... 1 6293034 Spindle Nut, 1 ... 1 6293035 Spindle Nut, 1-1/4 ... 1 TS29-054 Keyed Washer, 3/4 ... 1 TS29-055 Keyed Washer, 1 ... 1 TS29-056 Keyed Washer, 1-1/4 ... -
Page 27: Spindle Assembly
Spindle Assembly (TS29 Shaper) -
Page 28: Cabinet Assembly
Parts List: Cabinet Assembly (TS29 Shaper) Part No. Description TS-1502041 Socket Head Cap Screw, M5 x 16 ... 9 TS29-075 Table Insert, 2-1/2" I.D..1 TS29-076 Table Insert, 5-1/2" I.D..1 TS29-077 Table Insert (Tilting) ... 1 TS29-078 Dust Chute ... -
Page 29: Cabinet Assembly
Cabinet Assembly (TS29 Shaper) -
Page 30: Sliding Table Assembly
Parts List: Sliding Table Assembly (TS29 Shaper) Part No. Description TS29-095 Main Table ... 1 TS-1504101 Socket Head Cap Screw, M8 x 50 ... 6 TS29-096 Ring Nut ... 6 TS29-097 Bearing Race ... 6 BB-6004ZZ Ball Bearing 6004ZZ ... 6 TS29-098 Retaining Ring, R42 ... -
Page 31: Sliding Table Assembly
Sliding Table Assembly (TS29 Shaper) - Page 32 Parts List: Speed Indicator (TS29 Shaper) Part No. Description TS29-129 Belt Fork ... 1 TS29-130 Fork Slide ... 2 TS29-131 Rack ... 1 TS29-132 Gear ... 1 TS29-133 Block ... 1 TS29-134 Mount Bracket ... 1 TS29-135 Sensor ... 1 TS29-201 Pan Head Machine Screw, 5/32 x 1-1/4 Lg ...
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Page 33: Speed Indicator
Speed Indicator (TS29 Shaper) -
Page 34: Electrical Components
Parts List: Electrical Components (TS29 Shaper) Part No. Description TS29-139 Speed Indicator Light... 5 TS29-140 Stop Button ... 1 TS29-141 Start Switch ... 1 TS29-142 Forward/Reverse Switch ... 1 TS29-143 Transformer ... 1 TS29-144 Control Box ... 1 TS29-145 Magnetic Starter w/Overload Relay ... 1... -
Page 35: Electrical Components
Electrical Components (TS29 Shaper) -
Page 36: Quill Assembly
Parts List: Quill Assembly (TS29 Shaper) Part No. Description TS-149105 Hex Cap Screw, M10 x 35 ... 4 TS-236110 Lock Washer, M10... 4 TS29-146 Motor Pulley ... 2 TS29-147 Motor Shaft Sleeve... 1 TS29-148 Retainer ... 1 TS-2279351 Socket Set Screw, M10 x 35 ... 1 TS-1540071 Hex Nut, M10 ... - Page 37 Parts List: Quill Assembly (TS29 Shaper) Part No. Description TS29-177 Handwheel ... 1 TS-1503071 Socket Head Cap Screw, M6 x 30 ... 4 TS-1540081 Hex Nut, M12 ... 1 TS29-178 Handwheel ... 1 TS-2331121 Cap Nut, M12 ... 1 TS29-179 Quill ...
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Page 38: Quill Assembly
Quill Assembly (TS29 Shaper) -
Page 39: Electrical Schematic
Electrical Schematic (TS29 Shaper) To order parts or reach our service department, please call our toll-free number between 7:30 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. - Page 40 08/02 WMH TOOLGROUP 2 4 2 0 V a n t a g e D r i v e Elgin, IL 60123 Phone: (800) 274-6848 Website: www.wmhtoolgroup.com POWERMATIC ALL RIGHTS RESERVED...
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