Summary of Contents for WACKER Group IRFUN 38/115
- Page 1 www.wackergroup.com 0203511en 01.2007 Internal vibrator frequency converter IRFUN Operator's manual...
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Page 3: Foreword
Foreword Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety information in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this operator's manual. Your Wacker machine will re- ward you with troublefree operation and a high degree of availability. -
Page 4: Table Of Contents
Table of contents Foreword Safety information General instructions ................5 Operation ....................5 Safety checks ..................6 Maintenance ..................7 Transport ....................8 Maintenance checks ................8 Technical data Description Application ...................17 Functional description .................17 Operation Starting up ...................18 Connection using separate extension cable ........19 Switching off the machine ..............20 Description/maintenance Protection against overheating ............21 Maintenance schedule ................21... -
Page 5: Safety Information
Internal vibrators Safety information Safety information for internal vibrators with integrated frequency converter General instructions 2.1.1 The IRFUN may only be worked on independently by persons who ∗ are at least 18 years of age, ∗ are physically and mentally fit for this job, ∗... -
Page 6: Safety Checks
Safety information Internal vibrators 2.2.3 The machine corresponds to class rating 1 (grounded conductor). 2.2.4 Prior to starting IRFUN, make sure that the components are screwed on securely. 2.2.5 Do not insert or pull out the power plug as a means of turning IRFUN on or off. -
Page 7: Maintenance
Internal vibrators Safety information 2.3.3 Also check the proper functioning of the On/Off switch and the fault current protective switch. 2.3.4 If defects on the safety devices or other defects impairing the opera- tional safety of internal vibrators are observed, the supervisor must be informed immediately. -
Page 8: Transport
Safety information Internal vibrators Transport 2.5.1 Secure IRFUN against falling down during transportation. Maintenance checks 2.6.1 According to the conditions and frequency of use, IRFUN must be checked for safe operation by a technician, for example at a WACKER service station, at least once every 6 months and repaired if neces- sary. -
Page 9: Technical Data
Technical data Technical data IRFUN 38/115 IRFUN 45/115 Item no. 0008494 0008495 0008496 0008497 0008631 0008722 0008630 0008723 0008769 0008773 8 m GV 0008771 0008775 10 m 0008770 0008774 10 m GV 0008772 0008776 Vibrator head Integrated three-phase AC motor 0.41... - Page 10 Technical data IRFUN 38/115 IRFUN 45/115 Sound pressure level L at operator's station dB(A): The weighted effective acceleration value, determined according to EN ISO 5349 These noise and vibration figures were calculated with the internal vibrator being freely suspended in air at the nominal speed of the drive motor.
- Page 11 Technical data IRFUN 57/115 IRFUN 57k/115 Item no. 0008481 0008482 0008628 0008724 0008629 0008928, 0008777 8 m GV 0008779 10 m 0008778 10 m GV 0008780 Vibrator head Integrated three-phase AC motor 1.04 0.76 Voltage 214 3~ Frequency Rated current Vibrations 12000 rpm:...
- Page 12 Technical data IRFUN 57/115 IRFUN 57k/115 Sound pressure level L at operator's station dB(A): The weighted effective acceleration value, determined according to EN ISO 5349 These noise and vibration figures were calculated with the internal vibrator being freely suspended in air at the nominal speed of the drive motor. TD00701en.fm...
- Page 13 Technical data IRFUN 38/230 IRFUN 45/230 Item no. 0007956 0008635 0007957 0008634 0008611 0008640 0008612 0008639 0610109 0610110 Vibrator head Integrated three-phase AC motor 0.475 0.682 Voltage 214 3~ Frequency Rated current Vibrations 12000 rpm: Vibrator diameter 38 (1.5) 45 (1.8) mm (in): Vibrator length 345 (13.6)
- Page 14 Technical data IRFUN 38/230 IRFUN 45/230 Sound pressure level L at operator's station dB(A): The weighted effective acceleration value, determined according to EN ISO 5349 These noise and vibration figures were calculated with the internal vibrator being freely sus- pended in air at the nominal speed of the drive motor. TD00701en.fm...
- Page 15 Technical data IRFUN 57/230 IRFUN 57k/230 Item no. 0007958 0008632 0008464 0008633 0008613 0008637 0008636 0008638 0610107 0610108 Vibrator head Integrated three-phase AC motor 1.04 0.76 Voltage 214 3~ Frequency Rated current Vibrations 12000 rpm: Vibrator diameter 58 (2.2) mm (in): Vibrator length 400 (15.7) 330 (13)
- Page 16 Technical data IRFUN 57/230 IRFUN 57k/230 Sound pressure level L at operator's station dB(A): The weighted effective acceleration value, determined according to EN ISO 5349 These noise and vibration figures were calculated with the internal vibrator being freely suspended in air at the nominal speed of the drive motor.
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Page 17: Description
Description Description Application The machine is run with single phase current, and is a combination of an internal vibrator and a frequency converter. Functional description The converter in the inverter rectifies the input voltage. The direct voltage is converted in the d.c.-a.c. converter into 3-phase alternating current (rotary current) and the frequency increased from 50/60 Hz to 200 Hz. -
Page 18: Operation
Operation Operation Starting up Connection: The machine is set to its nominal voltage at factory. Connection to 1-phase-alternating current 50 or 60 Hz. Assembly instructions for the version without plug receptacle Danger of electrocution! Only a qualified electrician is permitted to assemble the plug and per- form a safety check according to the directives in effect. -
Page 19: Connection Using Separate Extension Cable
Operation Connection using separate extension cable The cross section required depends on the length of the extension ca- ble: Type Length L m Section mm 38/115 < 16 < 27 < 43 < 65 38/230 < 66 < 110 < 176 45/115 <... -
Page 20: Switching Off The Machine
Operation Switching off the machine First switch off the machine. Then pull the mains plug from the socket. T01036en.fm... -
Page 21: Description/Maintenance
Description/maintenance Description/maintenance Protection against overheating This machine is protected against overheating by means of a thermal circuit breaker. Every phase is equipped with a separate thermal circuit breaker. If the thermal circuit breaker is activated, switch off the machine and allow it to cool down. -
Page 22: Maintenance
Description/maintenance Maintenance 6.4.1 When the wear dimension has been reached the corresponding parts must be replaced. Seal the housing components at the connection with ergo 4205 and protect against removal by spot welding. ∗ for IR... 30: Completely replace the vibrator head. ∗... -
Page 23: Repair Instructions
Repair instructions Repair instructions Work on the electric parts of the machine may only be carried out by skilled technicians. Repair instructions, faults The machine must not be opened until approx. 5 minutes after pulling the plug from the socket to allow the integrated capacitors to dis- charge. - Page 24 Repair instructions There is a risk of injury should a condenser explode when voltage is applied and, as a result thereof, potting compound is ejected. This is why you should always wear eye protection and avoid the area right above the condensers. Before you apply voltage, always carry out a visual inspection of the opened inverter.
- Page 25 Repair instructions This looks very similar to a small plate capacitor in its design. It is characterized by a characteristic similar to a Z diode and a very high load capacity. Its resistance of more than 1 MΩ collapses during overvoltage in less than 50 nano seconds to less than 1 Ω...
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Page 26: Wear Dimensions
Wear dimensions Wear dimensions Machine Dimensions of the vibrator head and screwed type nose caps (mm) øL ø IR... 30 28 (30) 347 (353) IR... 38 33 (38) 338 (345) 36 (38) IR... 45 38 (45) 372 (382) 42 (45) IR... -
Page 27: Disposal
Disposal Disposal Environmentally friendly recycling Recycle the machine in an environmentally friendly way observing the regional regulations and directives, e. g. the European Directive for old electrical and electronic equipment. Do not dispose of the machine in household rubbish. It must be disposed of separately. - Page 28 Disposal T01088en.fm...
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Page 29: Ec Declaration Of Conformity
EC Declaration of Conformity Wacker Construction Equipment AG, Preußenstraße 41, 80809 München certifies that the construction machine: 1. Category: Internal vibrator with inverter 2. Model: IRFUN 38 IRFUN 45 IRFUN 57 3. Machine type number: 0007956, 0007957, 0007958, 0008464, 0008481, 0008494, 0008496, 0008611, 0008612, 0008613, 0008628, 0008629, 0008630, 0008631, 0008632, 0008633, 0008634, 0008635, 0008636, 0008637, 0008638, 0008639, 0008640, 0008928, 0610107, 0610108, 0610109, 0610110... -
Page 31: Din En Iso 9001 Certificate
DIN EN ISO 9001 Certificate Prüf- und Zertifizierungsinstitut VERBAND DER ELEKTROTECHNIK ELEKTRONIK INFORMATIONSTECHNIK e.V. C E R T I F I C A T E Registration-Number: 6236/QM/06.97 This is to certify that the company Wacker Construction Equipment AG Wacker-Werke GmbH & Co. KG at the following locations Head Office Munich Preußenstraße 41... - Page 32 Wacker Construction Equipment AG – Preußenstraße 41 – 80809 München – Deutschland – Tel.: +49-(0)89-354 02-0 – Fax: +49-(0)89-354 02-390 Wacker Corporation – P.O. Box 9007 – Menomonee Falls, WI 53052-9007 – USA – Tel.: +1(1)262-255-0500 – Fax: +1(1)262-255-0550 – Support: 800-770-0957 Wacker Machinery (HK) Ltd.–...