1. Manuals
  2. Brands
  3. Hobbies & Helis Manuals
  4. Toy
  5. Quick 60
  6. Assembly & parts listing

Hobbies & Helis Quick 60 Assembly & Parts Listing

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Quick 60
Exclusively distributed by:
Hobbies & Helis International
rd
201 South 3
. St. & 309 N.
Coopersburg, PA 18036
Phone: (610)-282-4811
Fax: (610)-282-4816
Assembly & Parts Listing
Websites:
http://www.hhiheli.com
http://www.quickheli.com
http://www.giantscaleplanes.com
E-mail:
hhi@fast.net
Stefan@ewtech.com
Support)
(Tech.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Quick 60 and is the answer not in the manual?

Questions and answers

Related Manuals for Hobbies & Helis Quick 60

Summary of Contents for Hobbies & Helis Quick 60

  • Page 1 Quick 60 Assembly & Parts Listing Exclusively distributed by: Websites: Hobbies & Helis International http://www.hhiheli.com 201 South 3 . St. & 309 N. http://www.quickheli.com Coopersburg, PA 18036 http://www.giantscaleplanes.com E-mail: Phone: (610)-282-4811 hhi@fast.net Fax: (610)-282-4816 Stefan@ewtech.com (Tech. Support)

  • Page 2: Pre-Assembly Information

    That's when the notion of the Quick 60 was conceived. As the development of the kit began, initial designs were approved, proto-types were made and flown - all to ensure that the design was flawless.
  • Page 3 8. Control Linkages: The control linkages that are provided with the Quick 60 Kit are high quality 2.3mm stainless steel rods and the rod ends are made of a high quality liquid Delrin.
  • Page 4 Tools Needed to Assemble the “Quick 60” Ball End Drivers Phillips Screw Driver Bubble Blade Balancer HHI7050 HHI7010 High Point Balancer DUB499 Nut Drivers Pitch Gauge 5.0mm WIH26550 HHI7001 5.5mm WIH26555 Piston Head Lock 7.0mm. WIH26570 HHI7020 Allen Drivers 1.5mm WIH26315 2.0mm WIH26320...

  • Page 5: Hardware And Accessories

    Hardware & Accessories Engines (These are our Recommended Motor but others will work) OS61WC YS61ST2 Glues & Thread Lockers JB Weld…JBW8265S Locktite. …….PT40 Ca Glue. …GBG1 Exhaust Systems HHI 60 Size Long Tuned Pipe HHI 60 Size Tuned Muffler Tuned Pipe Accessories HHI 60 Size Tuned Heli-Pipe Rear Facing Exhaust Header Exhaust Coupler...
  • Page 6 Fuel System Accessories Tube Ends…. QUI9001 Fuel Filter… QUI9002 Mini Cock Straight… TET4321 Fuel Tubing…. PRA7092 Triangle Joint. …. TET4301 Radio Mounting Accessories Single Sided Foam Tape… HHI2008 Receiver Hold Down Straps HHI55** $4.99 2 Per Bag & Colors: Red, White, Purple, Black Receiver Strong Box…...
  • Page 7 Other Optional Accessories Landing Gear Dampeners…HHI2004 4mm Fly-Bar Stiffeners…HHI402* 60Size Skid Stops Quick 60 Pro Servo Arm Set HHI200* Available in many Colors See website or Call for Detail Base Load Antenna 3mm Finishing Caps HHI53** HHIM1110 Available in Blue, Gold, Purple Available in Blue, Silver, Gold, &...

  • Page 8: Radio Requirements

    Introduction: Please read through the entire manual before starting your construction of the Quick 60 if there are any question or concerns regarding the assembly of the Quick 60 you can E-mail HHI@Fast.net or Call Hobbies & Helis International (610)-282-4811.

  • Page 9: Section 1 - Upper Frame Assembly

    Section 1 – Upper Frame Assembly Parts List Bag 1 Frame Set Bag 5 X 10 X 4 Flanged Bearings X 2 Upper Frames X 2 Upper Main Shaft Bearing Block X 1 Lower Main Shaft Bearing Block X 1 Clutch Bell Bearing Block X 1 26mm Cross Members X 4 Outer Elevator Control Arm X 1...
  • Page 10 Step 2 – Elevator Control Assembly Install the inner Elevator Control Arm with (1) M3-3 set Screw to the Elevator Control Shaft. Install (1) M3-4 Pivot Bolt on the Inner Elevator Control Arm. Install the Elevator Control Shaft through the 5 X 10 X 4 Flanged Bearing in the Left Frame Half Install the Outer Elevator Control Arm to Elevator Control Shaft using (1) M3...
  • Page 11 Step 3 – Cross Members & Bearing Block Installation Install Upper Main Shaft Bearing Block to Left Upper Frame Using (2) M3-8 Cap Head Bolts. Install Lower Main Shaft Bearing Block to Left Upper Frame Using (2) M3-8 Cap Head Bolts. Install Clutch Bell Bearing Block to Left Upper Frame Using (2) M3-8 Cap Head Bolts.
  • Page 12 Step 4 – Building & Installation of Front Tail Transmission Install Counter Gear to Counter Gear Shaft using (1) M4-3 Set Screw Install both (2) Front Tail Transmission Bearing Blocks so protruding side of the Bearings face the counter Gear. Install Tail Pulley Gear to the reduced portion of the Counter Gear Shaft using (1) M3-3 Set Screw.
  • Page 13 Step 5 – Swash Plate T-Lever Installation Install (6) M3-4 Pivot Ball Studs on the Swash T-Levers Install the Right Lower Swash T- Lever to the Right Upper Frame. Using (1) M3-30 Cap Head Bolt, (1) Swash T- Lever Mount, (1) M3 Locknut Install the Left Upper Swash T- Lever to the Left Upper Frame.
  • Page 14 Install the Left Lower Aileron Servo to the Left Upper Frame Using (4) M2.6- 14 Cap Head Bolts, (4) M2.6 Lock Nuts & (2) Servo Fixing Plates. Install the Right Upper Aileron Servo to the Right Upper Frame Using (4) M2.6- 14 Cap Head Bolts, (4) M2.6 Lock Nuts &...

  • Page 15: Section 2 -Lower Frame Assembly

    Section 2 –Lower Frame Assembly Parts List Bag 2 Frame Set Bag 66mm Cross member X 1 Front Lower Frames X 2 One Piece Frame Spacer X 2 Rear Lower Frames X 2 26mm Cross Member X 3 Bulk Head X 1 M3-30 Cap head Bolts X 6 Front Radio Bed X 1 M3-8 Cap Head Bolts X 12...
  • Page 16 Step 3 – 65mm Cross-Member Install 65mm Cross Member between front frames using (2) M3 X 8 Cap Head Bolts. Step 4 – Front Frames & Upper Frame Assembly Install the upper portion of the Bulk head to the upper frames to the us (4) M3-10 Cap Head Bolts...
  • Page 17 Step 5 – Rear Lower Frame Installation Using (6) M3-30 Cap Head Bolts, (2) One Piece Frame Spacers, (2) Rear Lower Frames, & (3) 26mm Cross Members. The 26mm cross members go between the main frames and the One piece Cross Members will go between the outside of the upper frames and the inside of the rear lower Cross Members...

  • Page 18: Section 3 - Drive Train Installation

    Section 3 – Drive Train Installation Parts List Bag 3 Main-Shaft x 1 Auto-Rotation Clutch x 1 Auto-Rotation Clutch Shaft x 1 Auto-Rotation Clutch Spacer x 1 Main Gear x1 Main-Shaft Thrust Bearing x 1 Main-Shaft Collar x1 Clutch Bell x 1 Clutch x 1 Clutch Lining x 1 Fan x 1 (Plastic)
  • Page 19 Install the Main Gear to the Auto- rotation Clutch using (4) M3-8 Cap Head Bolts. Note: Some Gears are White & Some Gears are Black they are both molded Gears Step 2 – Main Shaft & Main Gear Insert the Main-shaft through the Bearing Blocks with the end that has the cross-hole closet to end, down.
  • Page 20 Put the Auto-rotation clutch spacer on the bottom of the main-shaft below the thrust bearing. Next put the Auto-rotation clutch on the main-shaft and attach it to the shaft using (1) M3-20 Cap Head Bolt and (1) M3 Locknut. Slide the Main-Shaft collar over the upper portion of the main-shaft Note: there is a ridge on the collar that goes down towards the...
  • Page 21 Set the gear mesh between the rear tail transmissions using a double thick piece of notebook paper. Place the paper between the counter gear and the main gear. Loosen the eight bolts that fasten the transmission to the frames and rotate the paper between the gears press the gears together firmly and retighten the bolts and remove paper check for...
  • Page 22 Install the start shaft thru the clutch bell and the bearing block locking it in place using the start coupler and (1) M4-4 Set screw. Note: There should be no up or down play once the shaft is fastened in place. Set Gear mesh between the Clutch Bell and the main-gear as previously described is step 2 of...
  • Page 23 Step 4 – Engine Installation Locate the engine mount and mount the engine to it using (4) M4-12 Cap Head Bolts. Depending on your engine choice you will use different holes. Mount the fan hub to the engine using the Engine collet and the M8 Nord Lock washers.
  • Page 24 Mount the fan on the fan hub using (4) M3-6 Phillips Head Screws. Install Clutch to the fan hub using (2) M4-10 Cap Head Bolts. Note: The Clutch must be checked for run out no more than .002” Dial indicate the clutch between the one-way bearing and the clutch shoe.
  • Page 25 Install Complete engine assembly into the frames using (6) M4-10 Cap Head Bolts. The engine installation must be done carefully making sure that engine and the clutch are assembled straight and that the gear mesh between the clutch bell and the main-gear is smooth.

  • Page 26: Section 4 - Completion Of Lower Frame Assembly

    Section 4 – Completion of Lower Frame Assembly Parts List Bag 4 Bag 4A Fan Shroud x 1 Fuel Tank x 1 66mm Cross-member x 1 Rubber Fuel Stopper x 1 9mm Cross-Spacer x 2 Aluminum fuel tubing x 3 Landing Gear Skid Pipe Caps x 4 Outside Stopper Plate x 1 Fuel Tank Plate x 1...
  • Page 27 On the Left side (Looking from the front of the helicopter) Install Shroud mount using (2) M3-10 Cap Head Bolts. Attach the Shroud to the mounts to the fan Shroud using (8) M2.6-6 Cap Head Bolts. Step 2 – Frame Rail Installation The frame rails are not affected by left and right orientation.
  • Page 28 Install (8) M3-12 Cap Head Bolts with (8) M3 Locknuts these nuts and bolts will be installed in the next 4 holes on the frame rails. Install a 65mm Cross-member in the last hole of the frame rail using (2) M3- 10 Cap Head Bolts.
  • Page 29 Step 3 – Landing Gear Installation Building Note: It is recommended but not required to use landing gear dampeners. If so you will have to acquire them and the necessary hardware from your Quick-worldwide dealer. Locate and drill two holes 3mm in diameter spaced and 92mm center to center.
  • Page 30 Locate and epoxy the skid pipe tube end caps into the skid pipes. Step 4 – Fuel Tank Installation Insert fuel tank into the frames and check that it is centered.
  • Page 31 Install mounting plate below tank using (4) M3-10 Cap Head Bolts and (4) M3 Lock Nuts Note: For additional support you may want to put a piece of double sided tape onto the mounting plate. There are three (3) lines (Aluminum fuel tubing) that need to be constructed for the tank assembly.

  • Page 32: Section 5 -Rotor Head & Control System Assembly

    Section 5 –Rotor Head & Control System Assembly Parts List Bag 5 Bag 5A Swash-plate x 1 Complete Rotor Head x 1 M2-14 Cap Head Bolt x 1 M3-18 Cap Head Bolt x 1 Swash-plate Anti-rotation pin x 1 M3 Locknut x 1 M3-4 Pivot ball Studs x 7 Fly-bar Control Arm A x 2 M3-6 Pivot Ball Studs x 2...
  • Page 33 Install (2) M3-6 Pivot Ball Studs on the Swash-plate Install (1) Anti-Rotation Guide Pin using (1) M2-14 Cap Head Bolt. Slide Completed Swash-plate over the main-shaft.
  • Page 34 Step 2 –Build & Install Washout Unit Install (2) M3-4 Pivot Ball Studs Install (2) Washout Links using (2) Washout Link Pins & Lock the Pins in place using (2) M3-3 Set Screws Slide completed washout over the main-shaft and attach the washout links to the M3-6 Pivot Ball Studs on the inner ring of the...
  • Page 35 Step 3 – Build & Install Washout and Swash-plate Anti-Rotation Guides Slide Washout Guide over the main- shaft and put the pin into the slot on the washout unit. Snug the guide to the main-shaft using (1) M3-10 Cap Head Bolt. Note: The final adjustment will be made on this Guide later in setup.
  • Page 36 Section 5A Step 1 – Fly-bar Control arm Assembly Locate Fly-bar Control Arm Part A & B and attach them together using (2) M3- 8 Cap Head Bolts one for each arm set. Install (2) M3-4 pivot Ball Studs in each assembly.
  • Page 37 With the rotor head sitting on the head button on the table slide the fly- bar control arms on each side of the sea-saw with arms in left hand orientation. Measure to insure the fly- bar is centered as closely as possible and secure the arms to the fly-bar using (2) M3-3 Set Screws.

  • Page 38: Section 6 - Tail Boom & Rotor Assembly

    Section 6 – Tail Boom & Rotor Assembly Parts List Bag 6 Parts found in box Boom x 1 Boom Halves x 2 Tail Drive Belt x 1 Horizontal/Vertical Fin Mount x 2 Carbon Boom support Rods x 1 Tail Case Side Plates x 2 Horizontal Fin x1 Vertical fin x 1 Pulley Gear x 1...
  • Page 39 Step 1 – Tail Case Assembly Install (1) Right Tail Case side plate) to the boom using (2) M3-6 Cap Head Bolts. Install (1) Rear Tail Case Cross- Member to the right Tail case side plate using (1) M3-6 Cap Head Bolt.
  • Page 40 Install (1) 5 x 10 x 4 Flanged Bearing into the Right Tail case Side Plate Install (1) Tail pulley gear to the (1) Tail Output Shaft using (1) M3-3 Set Screw Install a (2) Tail Pulley Gear Spacers on each side of the Tail Pulley Gear Install the Tail Pulley Gear Assembly into the 5x 10 x 4...
  • Page 41 Install (1) 5 x 10 x 4 Bearing into the left tail case side plate. Install the left tail case side plate to the boom & tail case cross member using (3) M3-6 Cap Head Bolt Install (1) Idler Pulley using (2) Idler Pulley spacers and (1) M3-22 Cap Head Bolt &...
  • Page 42 Step 2 – Tail Rotor Assembly Slide the (1) Tail Pitch Slider over the Tail output Shaft Locate Tail pitch change Lever and attach (1) M3-4 Pivot Ball Stud Install Tail Pitch Change Lever Capturing The stud Ball on the Tail Pitch Slider in the bushing on the Tail Pitch Change Lever &...
  • Page 43 Attach (1) Triple Bearing Tail Rotor Assembly to the Tail Output Shaft using (1) M3-3 Set Screw. Install (2) 5mm Tail Rotor Blades Using (4) Tail Rotor Blade spacers, (2) M3-18 Cap Head Bolts, (2) M3 Lock Nuts.
  • Page 44 Step 3 – Installation of Boom Slide (2) Horizontal/Vertical Fin Mounts onto the boom. This installation will be finalized later in the assembly process. Install the (2) Boom Halves into the frames using (4) M3-35 Cap head Bolts & (4) M3 Lock nut only loosely attach the nuts and bolts.
  • Page 45 Rotate the Tail rotor down to a 90 degree position and make sure the belt is tight and tighten the four bolts that hold the boom Halves...
  • Page 46 Step 4 – Fin Mount & Boom Support Installation Install (1) Vertical Fin to the Rear most fin mount that you earlier placed on the boom using (2) M3-10 Cap Head Bolts & (2) M3 Locknuts. Adjust the Fin parallel to frame set and lock it down using (1) M3-12 Cap Head Bolt &...
  • Page 47 Build the Boom supports using (4) Boom Support ends, (2) Boom Support Rods, & (4) M2-12 Cap Head Bolts. The ends should be parallel to each other and drill a 2mm hole for the retaining bolts to go through and apply a little CA to each end while bolting them together.

  • Page 48: Section 7 - Linkage & Final Setup

    Section 7 – Linkage & Final Setup Parts List Bag 7 Loose in Box 2.3-15 Stainless Steel Rod x 2 Carbon Tail Control Rod x 1 2.3-25 Stainless Steel Rod x 3 Fiberglass Canopy 2.3-35 Stainless Steel Rod x 6 2.3-50 Stainless Steel Rod x 3 2.3-70 Stainless Steel Rod x 2 2.3-80 Stainless Steel Rod x 2...
  • Page 49 Step 2 – Linkage Rod Setup In the following table the linkages will be measured center to center as per the picture. The table explains the amount of rods you need to make and which ball links to use on each end. This will get the helicopter close to finished setup, as always you will need to make some final adjustments to...
  • Page 50 Rod Use Elevator Servo to Elevator Control Lever Linkage ID Letter # of Rods Rod Size 2.3-70 Ball Link 1 Long Ball Link 2 Long Center to Center 88.8mm Rod Use Upper Swash T-Lever to Swash-plate Linkage ID Letter # of Rods Rod Size 2.3-25 Ball Link 1...
  • Page 51 Rod Use Washout Arm to Fly-bar Control Arm Linkage ID Letter # of Rods Rod Size 2.3-35 Ball Link 1 Long Ball Link 2 Long Center to Center 59mm Rod Use Swash-plate to Hiller Arm Linkage ID Letter # of Rods Rod Size 2.3-80 Ball Link 1...
  • Page 52 Rod Use Rudder Servo to Tail Pitch Change Lever Linkage ID Letter # of Rods Rod Size Carbon Rod Ball Link 1 Long Ball Link 2 Long Center to Center 768.35mm Rod Use Tail Pitch Slider to Tail Rotor Assm. Linkage ID Letter Pitch-slider # of Rods...
  • Page 53 Step 3 – Radio Setup General Information: First, change your radio to 3 Point, 120 Degrees swash-plate mixing. My advice is to read your radio manual for proper adjustment of the swash mixing. After you have the radio gear installed, the basic guidelines for proper setup of an EMS system is everything must be 90 Degrees and Parallel with all control sticks in the center.
  • Page 54 Additional tail rotor information: When you set up your tail rotor you need to make sure that your tail pitch slider is not going to hit your tail pitch control lever mount. With some gyros you can adjust this and others you can't. If you have a gyro that you can't adjust this all you need to do is take a piece of fuel tubing and slide it onto your tail output shaft.

Table of Contents