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Summary of Contents for HBS CA 08
- Page 1 CA 08 Stud Welding Gun 92-20-255 Operating Manual ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 2 +49 8131 511-100 E-mail international@hbs-info.com www.hbs-info.com CA 08 Operating Manual Issue 2021-01 Order No. E-BA 92-20-255 Translation of the Original Operating Manual Please keep the manual in a safe place for future reference. Transmission and duplication of this document, dissemination and notification of the contents are not permitted unless expressly approved.
- Page 3 Dear Customer, Many thanks for buying a stud welding machine from HBS Bolzenschweiss-Syste- We at HBS wish you success at all times when working with this stud welding ma- chine. The high level of quality of our products is guaranteed by ongoing further deve- lopment in the design, equipment and accessories.
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Page 4: Table Of Contents
Troubleshooting ..................30 Maintenance and Care ................32 13.1 Cleaning ....................... 32 13.2 Inspection and Tests ..................... 33 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 5 Declaration of Incorporation of partly completed Machinery ......35 Service & Support ....................36 Index ........................37 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 6: Important Safety Precautions
You will otherwise endanger yourself. This can lead to serious injury or ex- tensive material damage. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 7 ‹ Observe furthermore your working instructions and the accident prevention regulations. This will help to avoid health damage due to fumes and airborne parti- culates. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 8 This will help to prolong the service life of your stud welding machine. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 9 To reduce the danger posed by electromagnetic fields, we recommend, among other things, the following rules of conduct: ‹ Lay all cables as close together as possible. For proper bundling and safeguarding of the cables, HBS offers protective tubes in various sizes. ‹ Do not position yourself between the welding cables.
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Page 10: Symbols And Terms Used
This symbol prompts you to wear ear protection. A loud bang > 90 dB (A) can occur during the welding process. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 11 Have a suitable fire extinguisher for the working area ready before starting work. Work instruction – List ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 12 Workpiece: Components such as sheet metal or tubes to which the welding elements are to be fastened ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 13: Scope Of Supply
(3 up to 8 mm and socket wrench) Protective hose, complete with zipper 80-11-230 Additional accessories can be found in our extensive accessories catalogue. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 14: Technical Data
5 Technical Data Technical Data Stud welding gun Type CA 08 for CD and ARC stud welding according to current standards Welding range M3 to M8, dia. 2 to 8 mm (other dimensions on request) Stud length 6 to 40 mm, longer studs can be welded... -
Page 15: Intended Use
The use of any other elements will result in the desired strength of the welded joint being diminished. The stud welding gun must only be connected to HBS stud welding units. ‹ Always check with the operating manual of your stud welding unit whether this stud welding gun may be used. -
Page 16: Warranty
The same applies likewise to installed units from our sub- suppliers. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 17: Design And Function
Type plate The type plate contains the following information: – Manufacturer – Type The serial number is stamped. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 18: Welding Process
– Drawn arc stud welding (short-cycle drawn arc welding). Please refer to the original operating manual of the connected power unit for the welding procedure. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 19: Preparing The Welding Gun
8 - 35 mm 82-50-906 8 - 35 mm 82-50-906 10 - 35 mm 82-50-971 10 - 35 mm 82-50-908 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 20 50 and 51 mm. ‹ Screw the lock nuts back on. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 21 ‹ Screw the lock nuts back on. The insertion depth is adjusted via the leg assembly: Insertion depth ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 22: Mounting The Chuck
‹ Tighten the retaining nut again with the 17 mm socket wrench. ‹ When doing so, make sure the bellows are correctly positioned. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 23: Setting The Welding Parameters
The specifications in the following table are guidelines. ‹ Select the applicable parameters for lift and spring force for your workpiece. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 24 Due to the material characteristics of Aluminium and the corresponding limitations regarding the process stabili- ty a maximum stud diameter of 6 mm is recommended. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 25 Due to the material characteristics of Aluminium and the corresponding limitations regarding the process stabili- ty a maximum stud diameter of 6 mm is recommended. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 26 For welding of ground clips (single and double style) we recommend setting the welding parameters for diameter M4. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 27: Adjusting Lift
‹ You can reduce the lift by turning the adjustment piece for lift clockwise. ‹ You can increase the lift by turning the adjustment piece for lift counter-clockwi- ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 28: Adjusting Spring Force
‹ You can increase the insertion rate of the welding piston by turning the adjust- ment piece for spring force counter-clockwise. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 29: Welding
11 Welding Welding ‹ Work according to the original operating manual of the HBS power unit. Danger if used other than for the intended purpose ‹ Use the welding gun only for CD stud welding or short cycle drawn arc welding and only in combination with power units from manufacturer: HBS Bolzenschweiss-Systeme GmbH &... -
Page 30: Troubleshooting
In case of no flow : Qualified specialists cable for electrical flow *) Replace welding current cable and/or connecting cable *) ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 31 ‹ Please use the form „Service & Repair“ in the annex to send in the stud welding unit or stud welding gun. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
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Page 32: Maintenance And Care
‹ Clean the casing of your stud welding gun with a slightly damp washcloth, when necessary. ‹ Do not use solvents for cleaning. These may damage plastic components. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 33: Inspection And Tests
‹ Clean the type plates in the event of soiling. ‹ Replace any type plates that are damaged or no longer legible. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 34: Storage
‹ Dispose of the stud welding gun only via the manufacturer or a specia- list disposal company. ‹ Never dispose of the stud welding gun in the domestic refuse. ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... -
Page 35: Declaration Of Incorporation Of Partly Completed Machinery
Declaration of Incorporation of partly completed Machinery Declaration of Incorporation of partly completed Machinery to Directive 2006/42/EC, Annex II 1 B (Original Declaration of Incorporation) Herewith the manufacturer HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 P.O. Box 13 46 85221 Dachau GERMANY... -
Page 36: Service & Support
Service & Support Service & Support With the return please attach a copy of the filled out form together with the repair number given by HBS! Repairs without repair number will not be processed. Repair number (given by HBS) Company:... -
Page 37: Index
....15, 29 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer... - Page 38 ©HBS Bolzenschweiss-Systeme GmbH & Co. KG All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer...
- Page 40 HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 • 85221 DACHAU • GERMANY Phone +49 8131 511-0 • Fax +49 8131 511-100 • E-mail international@hbs-info.com www.hbs-info.com...
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