Table of Contents
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SPECIFICATIONS ................................................................................................................................................ 2
EWIRING DIAGRAM ............................................................................................................................................ 3
EXTERNAL DIMENSIONS ................................................................................................................................... 3
HOW TO OPERATE ............................................................................................................................................. 4
INSTALLATIOIN INSTRUCTIONS ........................................................................................................................ 5
DISASSEMBLING PROCEDURE ......................................................................................................................... 7
HOW TO REPAIR REFRIGERATION ................................................................................................................ 10
ELECTRICAL COMPONENT TEST .................................................................................................................... 12
TROUBLESHOOTING GUIDE ............................................................................................................................ 13
COOLING LOAD ESTIMATE FORM ................................................................................................................... 16
RUNNING CONDITION ....................................................................................................................................... 18
PACKING AND ACCESSORIES ......................................................................................................................... 19
REPLACEMENT PARTS LIST ............................................................................................................................ 20
SHARP CORPORATION
SERVICE MANUAL
MODEL
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.
TABLE OF CONTENTS
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
1
AIR CONDITIONER
AF-05CML
AF-05CML
S3209AF05CML/
Page
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Summary of Contents for Sharp AF-05CML
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Page 1: Table Of Contents
AF-05CML SERVICE MANUAL S3209AF05CML/ AIR CONDITIONER AF-05CML MODEL In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used. TABLE OF CONTENTS Page SPECIFICATIONS .............................. -
Page 2: Specifications
AF-05CML SPECIFICATIONS Models AF-05CML Cooling capacity BTU/h 5000 Moisture removal Pints/h ELECTRICAL DATA Phase Single Rared frequency Rated voltage Volts Rated current Amps Rated input Watts Power factor BTU/Wh 10.0 COMPRESSOR Type (Hermetically sealed rotary type) Model, Motor output RM5455GQ86, 400W... -
Page 3: Ewiring Diagram
AF-05CML WIRING DIAGRAM : BLACK POWER SUPPLY CORD SELECTOR SWITCH : BLUE 115V 60Hz : RED : WHITE :ORANGE NON RIBBED : GRAY LOW-COOL : GREEN MED-COOL EARTH HIGH-COOL 6 4 2 OVERLOAD RIBBED THERMOSTAT RELAY CONNECTOR COMPRESSOR FAN MOTOR... -
Page 4: How To Operate
AF-05CML HOW TO OPERATE HOW TO OPERATE PARTS NAMES UNIT CONTROL PANEL THERMOSTAT THERMOSTAT SELECTOR SELECTOR COOL COOL HIGH COOL COOLER COOLER WAIT THREE MINUTES BEFORE RESTARTING WAIT THREE MINUTES BEFORE RESTARTING 1 Front Cabinet 1 Thermostat Knob 2 Air Inlet (Indoor Side) -
Page 5: Installatioin Instructions
AF-05CML INSTALLATION INSTALLATIONS ACCESSORIES Accessories Q'ty Right closure assembly Left closure assembly Window sash foam seal Window sash foam seal (adhesive type) Bottom gasket Screws(L=1",25.4mm) Screws(L= ",10mm) Base pan angle SUGGESTED TOOLS 1. Screw driver (medium size Phillips) 2. Tape measure or ruler 3. - Page 6 AF-05CML 5. Insert the closure assemblieson both sides into the 8. Secure the top angle of the unit and the top of the rails of the jamb. closure assemblies to the sash with three of the provided screws. (L=1",25.4mm) Closure assembly...
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Page 7: Disassembling Procedure
AF-05CML DISASSEMBLING PROCEDURE 1. Unscrew the 2 screws holding the front panel on each 5. Remove the control knob and control panel. side. 6. Unscrew the 5 screws. 3 screws are holding the control box at the top and right 2. - Page 8 AF-05CML 9. Unfasten the one nut at the top of the compressor 13. Unscrew the 5 screws. holding the terminal cover. 2 screws are holding the evaporator on each side. Then remove the wiring connector of the compressor 3 screws are holding the bulkhead to the base pan on cord.
- Page 9 AF-05CML 17. Remove the caseing. 18. Unscrew the 4 screws holding fan motor. DISASSEMBLING THE CONTROL BOX Unscrew the 3 screw holding the selector switch and Unscrew the 2 screws holding the control box cover. thermostat. And take off the wiring connector of the...
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Page 10: How To Repair Refrigeration
AF-05CML HOW TO REPAIR REFRIGERATION Before sealed system work can be preformed a refrigerant recovery EPA and LOCALLY approved certification is required, additionally, EPA and LOCALLY approved refrigerant recovery equipment is required. SEALED SYSTEM REPAIR Sealed system repairs should be properly diagnosed before entering into a repair of the system. - Page 11 AF-05CML HEATING THE TUBING Direct the torch flame so that the larger tube receives most of the heat. Silver solder flows at 1200˚F and silfos flows at 1300˚F. Heat all around the tubing. OUTER CONE The flame is composed of two cones, a smaller inner cone (pale blue) in colour and a much larger outer cone.
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Page 12: Electrical Component Test
AF-05CML It becomes clear that good equipment and maintained properly must be used in order to remove air and moisture from the system. When a vacuum of 1,000 to 500 microns is reached, block off the vacuum pump from the system. -
Page 13: Troubleshooting Guide
AF-05CML INSULATION TEST Check the resistance between the terminals and case. Reading must be more than 10MΩ at DC 500V. OVERLOAD RELAY Check continuity between terminals with volt-ohm-meter. INSULATION TEST Check resistance between terminals and the relay case. Reading must be more than 10MΩ at DC 500V. - Page 14 AF-05CML Symptom Check Defect Remedy 1) Slector switch defective Fan motor runs but 1) No current runs. 1) Change switch compressor doesn't (Compressor circuit) 2) Thermostat defective 1) Change thermostat operate 3) Overload relay defective 2) Change overload relay 3) Change compressor...
- Page 15 AF-05CML Symptom Check Defect Remedy Motor rotating wrong Fan motor operates but 1) Check motor rotating direction Change motor supplies no air when 1) Check air filter and fan 1) Dirty air filter 1) Clean "Selector switch" set at elements...
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Page 16: Cooling Load Estimate Form
AF-05CML COOLING LOAD ESTIMATE FORM INSTRUCTIONS FOR USING COOLING LOAD ESTIMATE FORM FOR ROOM AIR CONDITIONERS (AHAM PUB. NO. RAC-1) A. This cooling load estimate form is suitable for estimating the cooling load for comfort air conditioning installations which do not require specific conditions of inside temperature and humidity. - Page 17 AF-05CML BTU/Hr FACTORS (Quantity HEAT GAIN FROM QUANTITY x Factor) Inside Outside (Area a Shades Shades Shades Factor) 1. WINDOWS: Heat gain from sun. sq ft Northeast only sq ft Southeast sq ft South largest Southwest load sq ft Southeast...
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Page 18: Running Condition
AF-05CML RUNNING CONDITION Note: 1. Select mode of the Running Condition of a Room Air Conditioner. SELECTOR ....................HIGH COOL THERMOSTAT ....................64˚F 2. Data of Performance Curve is measured between 40%RH and 70%RH. If you measure the Room Air Conditioner above or below this rating, the data may miss the range of the performance curve. -
Page 19: Packing And Accessories
AF-05CML PACKING AND ACCESSORIES TOP PAD ASSEMBLY (DPADBA004JBFZ) Top pad L Top pad R Accessories Operation manual Window sash foam seal Window sash seal Bottom gasket Screws Base pan angle Right closure assembly Left closure assembly Packing case (SPAKCB001JBEZ) Front side "Front side"... -
Page 20: Replacement Parts List
AF-05CML REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION Q'TY CODE CABINET AND UNIT PARTS 1- 1 DCHS-A439JBTA Base pan ass’y 1- 2 CCAB-A316JBKZ Cabinet ass’y 1- 3 LANG-A503JBTA Top inst. angle 1- 4 PSEL-C357JBEZ Cabinet insulator 1- 5 HPNLCA812JBRA... -
Page 21: Accessory Parts
AF-05CML REF. NO. PART NO. DESCRIPTION Q'TY CODE ACCESSORY PARTS 4- 1 TINSEA299JBRZ Operation manual 4- 2 LANGAA011JBFE Left closure frame 4- 3 LANGAA012JBFE Right closure frame 4- 4 PPLTPA016JBFB Closure 4- 5 PSEL-A931JBE0 Window insulator 4- 6 PSEL-A932JBE0 Window insulator... - Page 22 AF-05CML CABINET PARTS 4-13 4-10 4-14 4-11 6-11 4-15 4-12 6-14 6-10 6-11 1-32 1-10 1-11 1-12 1-30 1-26 1-31 1-24 1-13 1-25 1-33 1-14 1-17 1-21 1-19 1-16 1-18 1-15 1-22 1-29 1-20 1-28 1-27 1-23...
- Page 23 AF-05CML CONTROL BOX PARTS 2-10 2-12 2-13 2-14 2-11 CYCLE PARTS 6-13 3-13 3-12 3-11 3-10 3-18 2-13 3-16 6-14 3-15 3-14 3-17 6-14...
- Page 24 No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher. ’02 SHARP CORP. (3S0.85E) Printed in U.S.A.