Mosebach HX30-B Operation And Service Manual

30kw heater

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HX30-B
HX30-G
HX30-W
30kW Heater

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Summary of Contents for Mosebach HX30-B

  • Page 1 HX30-B HX30-G HX30-W 30kW Heater...
  • Page 2: Table Of Contents

    HX30 Heater Read all instructions before using the heater Contents Components ..........................3 Total Assembly ..........................3 2) Specifications ..........................3 HX30 Heater ........................4 3) Receiving ............................4 4) Safety ............................5 Ground Cam ......................... 6 Power connections ....................... 6 Air intakes and exhaust ports ....................
  • Page 3: Components

    HX30 Heater IMPORTANT INSTRUCTIONS 1. Components Thermocouple Connections 120VAC Switch Panel Receptacle Pull Handle Customer Power Connections Exhaust Panel Figure 1a Figure 1b Figure 1c Total Assembly HX30 Fan Panel 2) Specifications Blower 120VAC, single phase, 60Hz powered from control Control power 120VAC, single phase, 60 Hz Rating...
  • Page 4: Hx30 Heater

    HX30 Heater Electro-statically powder coat, Blue: PPG PCTZ50108 Touch up paint is Pantone 280-c color. Plastikote custom color universal blend. Enclosure Air inlet and outlet are covered by metal screens. Heat is discharged horizontally. Environmental Quantity two 120V, 850CFM fans to bring outside air into the heater. Unit Weight 105 lbs.
  • Page 5: Safety

    HX30 Heater 4) Safety This heater is designed for a variety of loads. Because of this, it is possible that voltages higher that those applied can be present inside the heater and at external connections of the heater. Work on heater internal systems should only be attempted by highly trained technicians and only when power has been disconnected and cannot be reconnected to the unit.
  • Page 6: A) Ground Cam

    HX30 Heater 15) Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons. 16) Always plug heaters directly into a wall outlet/receptacle. Never use with a re- locatable power tap (outlet/power strip).
  • Page 7: E) Exhaust Temperature

    Arcing can generate a great deal of light, heat and possibility of electrocution. Operation NOTE: Contact Mosebach Manufacturing if you are planning operations in ambient temperatures above 115 °F. Ambient plus heat generated by the resistor can cause electrical components to possibly malfunction.
  • Page 8: B) Startup And Operation

    HX30 Heater One or two thermocouples may be used • Using one thermocouple will control heater based on the local temperature of that • thermocouple Using two thermocouples will control heater based on the average of the two local • temperatures of thermocouples When placing thermocouple(s), keep ten feet from the unit and not in direct exhaust •...
  • Page 9 HX30 Heater Confirm that appropriate VOLTAGE light is illuminated GREEN. If voltage • indicator does not match source turn the heater OFF immediately. Confirm that both blowers are spinning and that the thermostat is on and • displaying a temperature on both lines (room temperature and desired temperature).
  • Page 10: Shutdown

    3. Turn POWER Switch to the OFF position and remove 120v control power. 4. Turn off source power and customer is to confirm prior to disconnection of power cables. 5. Put cables back into the storage box. (Not supplied by Mosebach) 6. Remove ground cam connections.
  • Page 11 HX30 Heater OTS Open @ 150°F FS1 10A Control Fuse Line Fuses Figure 5. Line Fuses...
  • Page 12: Replacing Fuses

    HX30 Heater Figure 6. Thermal Switch Replacing Fuses 1. Using a 7/16” socket or wrench, remove the 2 center bolts from the top lid of the heater. (See figure 7) Center Bolts Figure 7 2. Gently lay unit on its front by grasping the unit firmly on the handles. 3.
  • Page 13 HX30 Heater 7/16” Bolt Figure 8 4. Remove side bolt on both sides of the heater shown in figure 9. 7/16” Bolt s...
  • Page 14 HX30 Heater 7/16” Bolt s Figure 9 5. Remove the 4 bolts securing each wheel to the heater using a 7/16” socket. Keep wheel bolts separate from panel bolts as they are unique. 6. Remove the three panel bolts shown in figure 10.
  • Page 15 HX30 Heater 7/16” Bolts Figure 10 7. Support the switch panel by grabbing both sides of the panel with a firm grip. 8. Rotate the switch panel open away from the cable service loops. 9. Using a 7/16” socket or wrench, screw one bolt in to the top hole and one bolt into the bottom hole as shown in Figure 11.
  • Page 16: Replacing Resistors

    HX30 Heater 7/16” Bolt Figure 11 Replacing Resistors Consult Mosebach Manufacturing Co.
  • Page 17: Preventative Maintenance Of The Heater

    HX30 Heater Preventative Maintenance of the Heater 1. Do not use a power washer to clean off the exterior of the unit. It is high voltage electrical equipment. Component Action Frequency Entire Unit Walk around the load bank Check every use and inspect for : a) Obvious Damage b) Loose hardware...
  • Page 18: Service Parts

    Added Detail to Operation Section 9/10/2014 Initial Release Rev. Description Rev. By Date Copyright © 2013 Mosebach Manufacturing Company MOSEBACH MANUFACTURING COMPANY 1417 McLaughlin Run Road • Pittsburgh, PA 15241-3103 USA T: 412.220.0237 Customer Care F: 412-220-0236 www.mosebachresistors.com OM-HX30-heater.doc September 10, 2014...

This manual is also suitable for:

Hx30-gHx30-w

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