Terex AL4000 Operator's Manual
  1. Manuals
  2. Brands
  3. Terex Manuals
  4. Lighting Equipment
  5. Series AL4000
  6. Operator's manual
Terex AL4000 Operator's Manual

Terex AL4000 Operator's Manual

Al407-100;al507-100
Hide thumbs Also See for AL4000:
Table of Contents

Advertisement

Quick Links

See also: Service Manual

Advertisement

Table of Contents
loading

Related Manuals for Terex AL4000

Summary of Contents for Terex AL4000

  • Page 2: Table Of Contents

    Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Terex. Contents Page Introduction ............1 General Safety - AL4000 ........

  • Page 3: Introduction

    First Edition • First Printing Introduction Owners, Users and Operators: Terex appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to...
  • Page 4 First Edition • First Printing Introduction Hazard Classification Intended Use Terex uses symbols, color coding and signal words This machine is intended to be used only to provide to identify the following: lighting and electrical power to a work site.

  • Page 5: General Safety - Al4000

    Operator's Manual First Edition • First Printing General Safety - AL4000 Safety signs and locations Part No. 116416 AL4000 • AL5000...
  • Page 6 Operator's Manual First Edition • First Printing General Safety - AL4000 Safety signs and locations AL4000 • AL5000 Part No. 116416...

  • Page 7: General Safety - Al5000

    Operator's Manual First Edition • First Printing General Safety - AL5000 Safety signs and locations Part No. 116416 AL4000 • AL5000...
  • Page 8 Operator's Manual First Edition • First Printing General Safety - AL5000 Safety signs and locations AL4000 • AL5000 Part No. 116416...

  • Page 9: Work Area Safety

    Do not connect wires directly to the generator. wind speeds may exceed 62 Connect auxiliary equipment only to the power mph / 100 km/h. outlets provided. Do not service or replace the lamps with the engine/generator running. Part No. 116416 AL4000 • AL5000...
  • Page 10 Bodily Injury Hazards Do not replace lamp bulbs with any bulbs other than those specified on the machine and in this Do not use the machine indoors unless properly manual. ventilated. Do not breathe exhaust fumes. AL4000 • AL5000 Part No. 116416...
  • Page 11 Be sure to chock the wheels when parking on a hill. DO NOT TOW MACHINE WHEN ENGINE IS RUNNING! This can cause severe engine/ radiator damage and WILL NOT BE COVERED UNDER WARRANTY! Part No. 116416 AL4000 • AL5000...

  • Page 12: Legend - Al4000

    Operator's Manual First Edition • First Printing Legend - AL4000 1 Tower, 2 inch section 11 Curb side door 2 Tower, 3 inch section 12 Forklift pockets 3 Tower, 4 inch section 13 Lifting eye 4 Coil cord sleeve 14 Lamps...

  • Page 13: Controls - Al4000

    Operator's Manual First Edition • First Printing Controls - AL4000 Control Panel 5 Engine prime button 1 Light switches 6 Alternator failure light 2 Main circuit breaker 7 Mini breaker 3 Hour meter 4 Ignition switch for engine 8 Duplex receptacle with GFI 9 T-lock receptacle Part No.
  • Page 14 Operator's Manual First Edition • First Printing Controls - AL4000 Control Panel - AL4000 1 Light switches Move each switch to turn on the indicated light(s). 2 Main circuit breaker Flip the main circuit breaker switch on before turning the individual light switches on.

  • Page 15: Legend - Al5000

    5 Leveling jack 15 Travel lock pin 6 Fender 16 Muffler 7 Tire 17 Outrigger 8 Ballasts (located inside cabinet) 18 Road side door 9 Tower winch 19 Light bar 10 Tongue 20 Coil cord Part No. 116416 AL4000 • AL5000...

  • Page 16: Controls - Al5000

    1 Light switches 5 Engine prime button 6 Alternator failure light 2 Main circuit breaker 7 Mini breaker 3 Hour meter 4 Ignition switch for engine 8 Duplex receptacle with GFI 9 T-lock receptacle AL4000 • AL5000 Part No. 116416...
  • Page 17 15 seconds before starting the engine. 6 Alternator failure light Light on indicates that the alternator isn’t producing enough voltage. 7 Mini breaker 8 Duplex receptacle with GFI 9 T-lock receptacle Part No. 116416 AL4000 • AL5000...

  • Page 18: External Power Access - Al5000 20Kw Option

    First Edition • First Printing External Power Access - AL5000 20kW Option External Power Access 1 Breakers, 2P, 30A, 240V 2 Receptacle, GFI 20A, 120V 3 Breaker, Mini 1P, 20A 4 Receptacle, T-Lock, 30A, 120/240V AL4000 • AL5000 Part No. 116416...

  • Page 19: Inspections

    After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications. manual. Part No. 116416 AL4000 • AL5000...
  • Page 20 Trailer lights and reflectors o Outriggers, leveling jacks and foot pads o Nuts, bolts and other fasteners o Lamp fixtures and bulbs o Safety chains (if required) o Engine and related components o Fuel tank(s) o Generator AL4000 • AL5000 Part No. 116416...
  • Page 21 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 116416 AL4000 • AL5000...
  • Page 22 Note: Always r efer to your local electrical code. 10 Manually start the engine. See Operating Instructions section. AL4000 • AL5000 Part No. 116416...
  • Page 23 It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 116416 AL4000 • AL5000...
  • Page 24 Label - Caution tighten fixture connector 133000 Cosmetic - AL4000 853280 Label - AL5000 Control panel 133001 Cosmetic - AL5000 853289 Label - AL4000 DC control panel 133225 Cosmetic - Terex Black/Red 853294 Label - AL4000 AC control panel 850090 Warning - Crush hazard 853640...
  • Page 25 Operator's Manual First Edition • First Printing Inspections AL4000 AL5000 Part No. 116416 AL4000 • AL5000...

  • Page 26: Operating Instructions

    3 Always perform function tests prior to use. inspection before using the machine. 4 Inspect the workplace. 5 Only use the machine as it was intended. AL4000 • AL5000 Part No. 116416...
  • Page 27 AM 12:00 will appear. A small 1 will appear to the right of the time with a lamp symbol above it. 10 Use the day, hour and minute buttons to set the timer to the desired start day and time. Part No. 116416 AL4000 • AL5000...
  • Page 28 2 Remove the tower locking pin from the tower base. 3 Using the pivot winch, raise the tower to the vertical position. 4 Reinsert the tower locking pin into the tower base. AL4000 • AL5000 Part No. 116416...
  • Page 29 You will need to go much farther beyond the passed vehicle before you can return to your lane. Avoid jerky or sudden movements when turning. Part No. 116416 AL4000 • AL5000...

  • Page 30: Transport And Lifting Instructions

    Use a minimum of four chains to secure the light Terex customers needing to containerize any tower. Terex product should source a qualified freight forwarder with expertise in preparing, loading Adjust the rigging to prevent damage to the chains. and securing construction and lifting equipment for international shipment.
  • Page 31 Use the lifting eye on the tower to lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial plate for the machine weight. Part No. 116416 AL4000 • AL5000...

  • Page 32: Maintenance

    Oil viscosity requirements See engine manual responsibilities manual. Use only Terex approved replacement parts. Check the Engine Coolant Level Maintenance Symbols Legend Maintaining the engine coolant at the proper level is The following symbols have been used in this essential to engine service life.
  • Page 33 Note: Tires and wheels must be replaced with tires and wheels of the specifications listed. 3 Check each tire with an air pressure gauge and add air as needed. 4 Check the torque of each lug nut. Part No. 116416 AL4000 • AL5000...

  • Page 34: Specifications

    220 lbs 100 kg Tire size, U.S. AL4000 ST205/75R15 Load C AL5000 ST205/75R15 Load C Engine type AL4000/5000 - 6kW Kubota 13.6 HP AL4000/5000 - 8kW Kubota 14.6 HP AL5000 - 20kW Isuzu 34.5 HP Fuel capacity, one tank 30 gallons...

  • Page 35: Reporting Safety Defects

    Safety Hotline toll-free at 1-800-424-9393 (366-0123 in Washington DC area) or write to: NHTSA U.S. Department of Transportation 400 7th Street SW, (NSA-11) Washington DC 20590 You can also obtain information about motor vehicle safety from the Hotline. Part No. 116416 AL4000 • AL5000...
  • Page 36 California Proposition 65 Warning The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Towing Checklist (Use at each stop) · Boom hold-down latch is securely locked in place Before Towing ·...

This manual is also suitable for:

Al5000

Table of Contents