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Terex Manuals
Lighting Equipment
Series AL4000
Terex Series AL4000 Manuals
Manuals and User Guides for Terex Series AL4000. We have
4
Terex Series AL4000 manuals available for free PDF download: Service Manual, Operation & Service Manual, Operator's Manual
Terex Series AL4000 Service Manual (88 pages)
Brand:
Terex
| Category:
Lighting Equipment
| Size: 2.19 MB
Table of Contents
Revision History
4
Serial Number Legend
6
Safety Rules
7
Table of Contents
9
AL4 • AL4000 Part
13
Machine Specifi Cations
14
Performance Specifi Cations
14
Specifi Cations
14
Generator Options
15
Perkins 403D-11 Engine
15
Scheduled Maintenance Procedures
20
Maintenance Inspection Report
22
Checklist a Procedures
24
Inspect the Manuals and Decals
24
Perform Pre-Operation Inspection
25
Perform Function Tests
25
Perform Engine Maintenance
26
Perform Coupler Maintenance
26
Test the Brakes (if Equipped)
27
Torque the Wheel Lug Nuts
27
Check the Tires and Wheels
28
Inspect the Engine Air Filter
28
Perform Engine Maintenance - Kubota Models
29
Perform Generator Maintenance Leroy Somer Models
29
A-12 Perform Engine Maintenance - Kubota Models
30
Inspect the Cable and Cable Pulleys
30
Perform Engine Maintenance - Kubota Models
31
Perform Engine Maintenance - Kubota Models
32
Perform Generator Maintenance Marathon Models
32
Drain the Fuel Filter/Water Separator - Kubota Models
33
Adjust the Brakes (if Equipped)
34
Checklist B Procedures
36
Inspect the Electrical Wiring
37
Perform Engine Maintenance - Perkins Models
38
Torque the Wheel Lug Nuts
38
Inspect and Lubricate the Winch
39
Perform Jack Maintenance
39
Inspect and Adjust the Brakes (if Equipped)
40
Lubricate the T-Bolt
40
Inspect the Suspension
42
Checklist C Procedures
43
Perform Engine Maintenance
43
Perform Engine Maintenance - Kubota Models
43
C-1 Perform Engine Maintenance
44
Clean the Light Assemblies
44
Grease the Wheel Bearings
45
Inspect the Electric Brake Magnets (if Equipped)
46
Perform Engine Maintenance - Kubota Models
47
Perform Generator Maintenance Leroy Somer Models
48
Checklist D Procedures
49
Perform Engine Maintenance - Kubota Models
49
Perform Generator Maintence - Leroy Somer Models
49
Perform Coupler Maintenance
50
Checklist E Procedures
51
Perform Engine Maintenance
51
Replace the Mast Lift Cable
51
Perform Engine Maintenance
52
Perform Generator Maintenance Marathon Models
52
Perform Generator Maintenance Leroy Somer Models
53
Repair Procedures
54
Mast
55
Winch
58
Generator
61
Engine
65
Engine RPM
65
Troubleshooting
66
Schematics
72
Wire Color Legend
73
Electrical Schematic, (ANSI / CSA)
74
Electrical Schematic, (AUS)
76
Control Box and Engine Wiring (Kubota Models)
78
Trailer Wiring Diagram, (ANSI / CSA)
84
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Terex Series AL4000 Operation & Service Manual (65 pages)
Light Tower
Brand:
Terex
| Category:
Lighting Equipment
| Size: 1.9 MB
Table of Contents
Safety Alert Symbols
3
General Safety
4
Guard against Battery Hazards
7
Guard against Fire Hazard
7
Protect the Environment and Practice Good Industrial Hygiene
7
Do Not Touch Hot Parts
7
Be Alert and Attentive to the Task
8
Beware of Moving Parts
8
Beware of Traffic Hazards
8
Use Only Equal Replacement Parts
8
Light Tower Model Coding System
10
Recommended Engine Oil & Fuel
11
Kubota D905 Diesel Engine (Standard)
11
Lister-Petter LPW3/LPW4/LPWT4 Diesel Engines (Optional)
11
Operating Instructions
12
Criteria for Replacement of Wire Rope - Terex-Amida Light Towers
16
Operator Error - Other Machinery Damage
16
Normal Wear and Tear
16
Damage Inspection
16
Cable Replacement Diagram
17
Trailer Frame/Tongue/Outriggers
19
Fuel Tank
20
Axle Assy
21
Cabinet Assy
22
Cab. Decal
24
Tower Assy
25
4" Tower Section
26
4" Tower Sec./Upr. Sheave & Shim Assy
27
3" Tower Section
28
2" Section
29
Tower Crossarm / Fixture
30
6" Round Tube
31
Tower W/ Base Assy
32
Tower Base Assy
33
Genset, Kub-D905/L-S 6KW
35
Generator Mounting Bar
37
Right Side Radiator/Engine Mtg. Bracket
38
Fuel Filter
39
Radiator/Overflow Tank
40
Electrical AC/DC, 4 MH/HPS
41
MH/MV/HPS Light Fixture
42
Ballast
43
Trailer Hitches
44
Electric Winch, 12V DC
45
Stop, Tail & Turn Light, Tag Light
46
Light Tower – General Specifications and Routine Maintenance
52
Dimensions
52
Oil/Air Service
52
Brake System
52
Manual Winch
53
Electrical Winch
53
Recetacle Power Table
53
Noise Level
53
Miscellaneous Specifications
54
Fastener Torque Specifications
54
Wind Loading Characteristics
55
Broken Cable Replacement Procedure
56
Preparation
56
Removing Top Cable and Top Mast Section
56
Reinstalling the Small Section
56
Reinstalling the Lower Cable and Middle Section
57
Light Fixture Troubleshooting
58
Traceable Numbered Wiring System
61
Rear Bearing Inspection Requirements
62
Terex Series AL4000 Operation & Service Manual (73 pages)
LIGHT TOWER
Brand:
Terex
| Category:
Work Light
| Size: 3.06 MB
Table of Contents
Table of Contents
3
Receiving and Set-Up
5
Safety Precautions
5
Check out on Receipt/Delivery
8
TEREX Amida Light Tower Model Coding System
9
Recommended Engine Oil
10
Operating Instructions
11
Light Tower Operating Instructions
11
Criteria for Replacement of Wire Rope
15
Trailer and Related Parts
18
Axle and Wheels
20
Cabinet and Attachments
21
Tower and Related Parts
24
Engine and Generator (Kubota / Alpha)
33
Parts Identification Drawings
39
Electrical Box
42
Floodlight Fixtures / Ballasts
43
Hitches
45
Electric Winch
46
Running Lights
47
Wiring Diagrams
48
Fixture with Joy Connector (MH or TH)
48
Metal Halide Ballast with Joy Connector
49
High Pressure Sodium Ballast with Joy Connector
50
AC Wiring
51
DC Wiring
52
Troubleshooting Guide
53
Specifications, Routine Maintenance, Wind Loading
53
Broken Cable Replacement Procedure
57
Light Fixture Troubleshooting
59
TEREX Amida Numbered Wiring System
62
Generator Bearing Inspection
63
Engine (Refer to Manufacturer's Handbook) Generator (Refer to Manufacturer's Handbook)
64
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Terex Series AL4000 Operator's Manual (36 pages)
AL407-100;AL507-100
Brand:
Terex
| Category:
Lighting Equipment
| Size: 7.46 MB
Table of Contents
Table of Contents
2
Introduction
3
General Safety - AL4000
5
General Safety - AL5000
7
Work Area Safety
9
Legend - AL4000
12
Controls - AL4000
13
Legend - AL5000
15
Controls - AL5000
16
External Power Access - AL5000 20Kw Option
18
Inspections
19
Operating Instructions
26
Transport and Lifting Instructions
30
Maintenance
32
Specifications
34
Reporting Safety Defects
35
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