Related Manuals for Terex RL4
Summary of Contents for Terex RL4
- Page 1 Operator's Manual ANSI/CSA North America Vertical Mast South America Asia with Maintenance Information First Edition Second Printing Part No. 1266664...
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Page 2: Table Of Contents
Specifications ............43 Reporting Safety Defects ........44 Copyright © 2016 Terex Corporation First Edition: Second Printing, January 2016 "Terex" is a registered trademark of Terex USA, LLC in the USA and many other countries. RL4 Vertical Mast Part No. 1266664... -
Page 3: Introduction
Use of this product in any other way is prohibited This book is an operation and daily maintenance and contrary to its intended use. manual for the user or operator of a Terex machine. Bulletin Distribution and This manual should be considered a permanent... - Page 4 First Edition • Second Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Terex. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At...
- Page 5 CAUTION Indicates a hazardous situation that if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard related (e.g. messages related to property damage) Part No. 1266664 RL4 Vertical Mast...
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Page 6: Symbol And Hazard Pictorials Definitions
Explosion hazard Do not use high hazard hazard energy starting aids on machines equipped with glow plugs or grid heater. No smoking No flame No flame Burn hazard Stay clear of hot surfaces and components RL4 Vertical Mast Part No. 1266664... - Page 7 Tie-down point Tip-over hazard before raising mast speed Keep protective Electrocution/ Electrocution/ Flashing beacon Access by trained barriers in place entanglement hazard entanglement hazard indicates engine may and authorized start at any time personnel only Part No. 1266664 RL4 Vertical Mast...
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Page 8: General Safety
Operator's Manual First Edition • Second Printing General Safety General Safety RL4 Vertical Mast Part No. 1266664... - Page 9 First Edition • Second Printing Operator's Manual General Safety Part No. 1266664 RL4 Vertical Mast...
- Page 10 Operator's Manual First Edition • Second Printing General Safety RL4 Vertical Mast Part No. 1266664...
- Page 11 First Edition • Second Printing Operator's Manual General Safety Part No. 1266664 RL4 Vertical Mast...
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Page 12: Work Area Safety
There is a permanent conductor between the with respect to electrical power transmission and generator (static winding) and the frame. distribution. RL4 Vertical Mast Part No. 1266664... - Page 13 Do not alter or disable explosive gases or particles may be present. machine components that in any way affect safety Do not use high energy and stability. starting aids on machines equipped with glow plugs or grid heater. Part No. 1266664 RL4 Vertical Mast...
- Page 14 Keep hands and fingers away lamps off and allow them to cool from any potential pinch before touching. points. Do not touch hot parts of the engine or tailpipe, Use protective gloves when handling hot parts. RL4 Vertical Mast Part No. 1266664...
- Page 15 Use proper lifting techniques when lifting and Be sure all maintenance has been performed as positioning the tongue of the machine. specified in this manual and the appropriate Terex Always replace the protective lamp cover after service manual. replacing the lamp bulbs. Keep protective barriers Be sure the operator's manual is complete, legible in place during operation.
- Page 16 Do not use any battery charger greater than 12V to charge the battery. Do not remove the vent caps from the battery when charging. Do not expose the batteries or the charger to water or rain during charging. RL4 Vertical Mast Part No. 1266664...
- Page 17 Be sure that all driving lights are operational. Be sure all hitch components, lights and mirrors and methods of attaching the trailer to the tow vehicle conform to local, state and federal regulations. Part No. 1266664 RL4 Vertical Mast...
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Page 18: Legend
Control panel (located under access door) 12 Control panel access door Manual storage (located inside cabinet) 13 Lifting eye Leveling jack 14 Mast Kickstand 15 GFCI and T-lock receptacle panel Tie-downs Tongue with trailer hitch RL4 Vertical Mast Part No. 1266664... -
Page 19: Controls
Move the light switch up to turn on the lights. switches on or before attempting to use the Move the light switch down to turn off the convenience receptacles. lights. Part No. 1266664 RL4 Vertical Mast... - Page 20 Move the switch down to retract and engine. lower the mast. Turn the ignition switch to the off position to turn the engine off. RL4 Vertical Mast Part No. 1266664...
- Page 21 Move the light switch up to turn on the lights. switches on or before attempting to use the Move the light switch down to turn off the convenience receptacles. lights. Part No. 1266664 RL4 Vertical Mast...
- Page 22 Raise/lower switch (if equipped with electric winch) Move the switch up to raise and extend the mast. Move the switch down to retract and lower the mast. RL4 Vertical Mast Part No. 1266664...
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Page 23: Inspections
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. Part No. 1266664 RL4 Vertical Mast... - Page 24 Mast components Latches and pins Tires and wheels Trailer lights and reflectors Outriggers, leveling jacks and foot pads Winch RL4 Vertical Mast Part No. 1266664...
- Page 25 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 1266664 RL4 Vertical Mast...
- Page 26 Remove the kickstand locking clip and pin (6) shown and retain. Rotate the kickstand up into the light tower operating and towing position. RL4 Vertical Mast Part No. 1266664...
- Page 27 13 Turn the T-handle to release the mast rotation Make sure the outriggers are locked in place. lock. Rotate the leveling jack into vertical position. Part No. 1266664 RL4 Vertical Mast...
- Page 28 Result: The mast should raise smoothly, free of hesitation or binding. Note: Make sure the circuit breaker and the light switches are turned off before shutting down the 22 Turn the T-handle to release the mast rotation engine. lock. RL4 Vertical Mast Part No. 1266664...
- Page 29 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 1266664 RL4 Vertical Mast...
- Page 30 Part No. Decal Description 1266653 Danger – Electrocution hazard Determine whether the decals on your machine 1266654 Cosmetic – Terex Logo, RL4, Rear door have words or symbols. Use the appropriate inspection to verify that all decals are legible and in 1266655 Warning –...
- Page 31 First Edition • Second Printing Operator's Manual Inspections Part No. 1266664 RL4 Vertical Mast...
- Page 32 First Edition • Second Printing Inspections Inspection for Decals with Part No. Decal Description Symbols 1266660 Cosmetic – Genie Logo, RL4, Rear door Determine whether the decals on your machine 1266668 Instructions – Tongue deployment have words or symbols. Use the appropriate...
- Page 33 First Edition • Second Printing Operator's Manual Inspections Part No. 1266664 RL4 Vertical Mast...
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Page 34: Operating Instructions
2 Always perform a pre-operation inspection. and a workplace inspection before using the 3 Always perform function tests prior to use. machine. 4 Inspect the workplace. 5 Only use the machine as it was intended. RL4 Vertical Mast Part No. 1266664... - Page 35 Remove the kickstand locking clip and pin (6) shown and retain. Rotate the kickstand up into the light tower operating and towing position. Part No. 1266664 RL4 Vertical Mast...
- Page 36 Release the spring pin on the side outriggers and slide them out into the deployed position. Make sure the outriggers are locked in place. Rotate the leveling jack into vertical position. RL4 Vertical Mast Part No. 1266664...
- Page 37 The device is a "dusk till dawn" sensor. To properly set up the timer and functions it must be programmed prior to use. Refer to the DynaGen TG350 manual located in the document manuals storage for detailed programming instructions. Part No. 1266664 RL4 Vertical Mast...
- Page 38 After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Retract mast and stow outriggers before moving machine. Remove the key or lock cabinet door. RL4 Vertical Mast Part No. 1266664...
- Page 39 You 14 Connect and test the trailer lights. will need to go much farther beyond the passed vehicle before you can return to your lane. Avoid sudden movements when turning. Part No. 1266664 RL4 Vertical Mast...
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Page 40: Transport And Lifting Instructions
Inspect the entire machine for loose or unsecured Terex customers needing to containerize any items. Terex product should source a qualified freight forwarder with expertise in preparing, loading Use the three tie-down points for anchoring down and securing construction and lifting to the transport surface. - Page 41 Use the lifting eye to lift the machine using a crane. and straps or lines are sufficient to withstand the machine weight. See the serial label for the Use the designated forklift pockets to lift the machine weight. machine using a forklift. Part No. 1266664 RL4 Vertical Mast...
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Page 42: Maintenance
Kohler KDW-1003 Engine responsibilities manual. Oil type 10W-30 Use only Terex approved replacement parts. Oil type - cold conditions 5W-20 If this machine is equipped with the autostart feature ensure that the toggle switch is in the middle, or OFF, position before performing any maintenance. - Page 43 Be sure that the battery hold-down bracket is in place and secure. Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables. Part No. 1266664 RL4 Vertical Mast...
- Page 44 Check each tire with an air pressure gauge. Add air as needed. Check the torque of each lug nut. Tire Specifications, U.S. Tire Size ST175/80D13 Load B Lug nut torque 80 ft/lbs 108 Nm Tire pressure (cold) 35 psi 241 kpa RL4 Vertical Mast Part No. 1266664...
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Page 45: Specifications
62 mph 100 km/h Sound level (dba rating) 71 dba @ 23 ft / 7 m Continuous improvement of our products is a Terex policy. Product specifications are subject to change without notice or obligation. Part No. 1266664 RL4 Vertical Mast... -
Page 46: Reporting Safety Defects
However, NHTSA cannot become involved in any individual problems between you, your dealer or Terex Corporation. To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-800-424-9393... - Page 47 Towing Checklist (use at each stop) California Proposition 65 Warning Before Towing - Travel lock is securely locked in place The exhaust from this product - Towing hitch is properly secured to tow vehicle - Safety chans (if required) are properly attached contains chemicals known to and secure (chains are crossed below hitch) the State of California to...