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Intersil ISL8105BEVAL1Z User Manual

Pwm controller evaluation board

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Introduction
The ISL8105B is a simple single-phase PWM controller for a
synchronous buck converter that operates from +5V or +12V
bias supply voltage. With integrated linear regulator, boot diode,
and gate drivers, the ISL8105B reduces external component
count and board space requirements.
The ISL8105BEVAL1Z, ISL8105BEVAL2Z evaluation board
highlights the operations of the controller in a DC/DC
application.
ISL8105BEVAL1Z , ISL8105BEVAL2Z
Reference Design
The ISL8105BEVAL1Z, ISL8105BEVAL2Z evaluation board
is designed to optimize for the output voltage and current
specifications shown in Table 1.
TABLE 1. ISL8105BEVAL1Z, ISL8105BEVAL2Z EVALUATION
BOARD DESIGN PARAMETERS
PARAMETER
Input Voltage (V
)
IN
Output Voltage (V
)
OUT
Output Voltage Ripple (V
RIPPLE
Continuous Load Current
Efficiency
Two versions of the evaluation board, based on the package
type, are listed in Table 2.
TABLE 2. EVALUATION BOARDS
BOARD NAME
ISL8105BEVAL1Z
ISL8105BEVAL2Z
Design Procedure
The following sections illustrate simple design steps and
component selections for a converter using the
ISL8105BEVAL1Z, ISL8105BEVAL2Z.
Output Inductor Selection
The output inductor is chosen by the desired inductor ripple
current, which is typically set to be approximately 40% of the
rated output current. The desired output inductor can be
calculated using Equation 1:
V
V
V
1
IN
OUT
OUT
×
×
------------------------------- -
--------------- -
----------- -
L
=
ΔI
V
F
IN
SW
14.4 1.8
1.8
1
×
×
=
------------------------- -
---------- -
--------------------- -
0.4 15
14.4
3
×10
300
0.875μH
=
Using the ISL8105BEVAL1Z, ISL8105BEVAL2Z
Application Note
MIN
TYP
MAX
9.6V
12V
14.4V
1.8V
)
30mV
P-P
15A
90
IC
PACKAGE
ISL8105BIBZ
8 Ld SOIC
ISL8105BIRZ
10 Ld DFN
(EQ. 1)
1
1-888-INTERSIL or 1-888-468-3774
PWM Controller Evaluation Board
October 30, 2008
In the evaluation board, a 1µH inductor with 1.87mΩ DCR
(Cooper Bussmmann's HC9-1R0-R) is employed. This yields
approximately 0.44W conduction loss in the inductor.
Output Capacitor Selection
The output capacitors are generally selected by the output
voltage ripple and load transient response requirements.
ESR and capacitor charge are major contributions to the
output voltage ripple. Assuming that the total output
capacitance is sufficient, then the output voltage ripple is
dominated by the ESR, which can be calculated using
Equation 2.
ΔI
V
=
RIPPLE
L
To meet the 30mV
effective ESR should be less than 5mΩ.
The output voltage response to a transient load is
contributed from ESL, ESR and the amount of output
capacitance. With V
excursions can be approximated using Equation 3:
2
L I
tran
ΔV
------------------------------------ -
=
C
V
OUT
OUT
With 1µH inductor and 0A to 15A step load, the total output
capacitance of 1560µF is required for 80mV output voltage
transient. In the ISL8105BEVAL1Z, ISL8105BEVAL2Z
evaluation board, four of Sanyo's 2R5TPF470ML are
employed.
Input Capacitor Selection
The input bulk capacitors selection criteria are based on the
capacitance and RMS current capability. The RMS current
rating requirement for the input capacitor is approximated in
Equation 4:
2
I
=
I
,
O
IN RMS
In this application, the RMS current for the input capacitors is
5.4A; therefore, three of Sanyo's 35ME330AX are used.
Small ceramic capacitors for high frequency decoupling are
also required to control the voltage overshoot across the
MOSFETs.
MOSFET Selection
The ISL8105B requires two N-Channel power MOSFETs as
the main and the synchronous switches. These should be
selected based in r
thermal management requirements.
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
|
Intersil (and design) is a registered trademark of Intersil Americas Inc.
All other trademarks mentioned are the property of their respective owners.
ESR
output voltage ripple requirement, the
P-P
>>V
, the amplitude of the voltage
IN
OUT
V
I Δ
2
(
)
2
----------
------- - D
D
=
D D
+
VIN
12
, gate supply requirements and
DS(ON)
Copyright Intersil Americas Inc. 2008. All Rights Reserved
AN1288.1
(EQ. 2)
(EQ. 3)
O
(EQ. 4)

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Summary of Contents for Intersil ISL8105BEVAL1Z

  • Page 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 Intersil (and design) is a registered trademark of Intersil Americas Inc. Copyright Intersil Americas Inc. 2008. All Rights Reserved All other trademarks mentioned are the property of their respective owners.
  • Page 2 A resistor, R , programs the overcurrent trip BSOC the ISL8105BEVAL1Z, ISL8105BEVAL2Z evaluation board. level. If overcurrent is detected, the output immediately shuts The conduction loss in the low-side MOSFET is calculated off, it cycles the soft-start function in a hiccup mode (2 dummy...
  • Page 3: Evaluation Board Performance

    TB417 entitled “Designing Stable Compensation HALF-BRIDGE Networks for Single Phase Voltage Mode Buck Regulators”. DRIVE Evaluation Board Performance BGATE Figure 2 shows a photograph of the ISL8105BEVAL1Z. ISL8105B EXTERNAL CIRCUIT FIGURE 1. VOLTAGE-MODE BUCK CONVERTER COMPENSATION DESIGN Feedback Compensator Type-III network is recommended for compensating the feedback loop.
  • Page 4 0V to 0.6V in 13.6ms (typ). Figure 3 shows the start-up profile of the ISL8105BEVAL1Z, ISL8105BEVAL2Z in relation to the start-up of the 12V input supply and the bias supply.
  • Page 5 FIGURE 8. TRANSIENT RESPONSE OUTPUT CURRENT (A) FIGURE 11. EVALUATION BOARD LINE REGUALTION References For Intersil documents available on the web, go to http://www.intersil.com/. 1. ISL8105, ISL8105B Data Sheet, FN6306, “+5V or +12V Single-Phase Synchronous Buck Converter PWM Controller with Integrated MOSFET Gate Drivers”, Intersil Corporation 2.
  • Page 6 ISL8105BEVAL1Z Schematic J7 J7 330uF 330uF 330uF 330uF 330uF 330uF 470uF 470uF 470uF 470uF 470uF 470uF 470uF 470uF 1.0uF 1.0uF VBIAS VBIAS BOOT VBIAS VBIAS BOOT 0.1uF 0.1uF COMP/EN TGATE COMP/EN TGATE VOUT BGATE BGATE/BSOC VOUT VOUT ISL8105B ISL8105B TP10 TP10 1.74k...
  • Page 7 Application Note 1288 ISL8105BEVAL1Z Bill of Materials REFERENCE PART NUMBER PART TYPE DESCRIPTION PACKAGE VENDOR ISL8105BIBZ IC, Linear IC, Single PWM Controller 8 LD SOIC Intersil BSC080N30LS G MOSFET 30V N-Channel MOSFET TDSON-08 Infineon BSC030N03LS G MOSFET 30V N-Channel MOSFET...
  • Page 8 Application Note 1288 ISL8105BEVAL1Z Printed Circuit Board Layers FIGURE 13. ISL8105BEVAL1Z - TOP LAYER FIGURE 12. ISL8105BEVAL1Z - TOP LAYER (SILKSCREEN) (COMPONENT SIDE) FIGURE 14. ISL8105BEVAL1Z - LAYER 2 FIGURE 15. ISL8105BEVAL1Z - LAYER 3 FIGURE 16. ISL8105BEVAL1Z - BOTTOM LAYER FIGURE 17.
  • Page 9 3.3nF 3.3nF Probe Socket Probe Socket 10nF 10nF 5.9k 5.9k TPVO1 TPVO1 Intersil Corporation Intersil Corporation Intersil Corporation 1001 Murphy Ranch Rd. 1001 Murphy Ranch Rd. 1001 Murphy Ranch Rd. Milpitas, CA, 95035 Milpitas, CA, 95035 Milpitas, CA, 95035 Size...
  • Page 10 REFERENCE PART NUMBER PART TYPE DESCRIPTION PACKAGE VENDOR ISL8105BIRZ IC, Linear IC, Single PWM Controller 10 LD DFN Intersil BSC080N30LS G MOSFET 30V N-Channel MOSFET TDSON-08 Infineon BSC030N03LS G MOSFET 30V N-Channel MOSFET TDSON-08 Infineon Q2, Q4, Q5, Q6 MOSFET...
  • Page 11 FIGURE 23. ISL8105BEVAL2Z - BOTTOM LAYER (SOLDER SIDE) Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the Application Note or Technical Brief is current before proceeding.
  • Page 12 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Intersil ISL8105BEVAL1Z...

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