Related Manuals for Newport CDR-STEP
Summary of Contents for Newport CDR-STEP
- Page 1 C-Drive Brush DC Servo and Stepper Amplifier Model CDR-STEP Model CDR-DCB User’s Manual...
- Page 2 Newport Corporation warrants that this product will be free from defects in material and workmanship and will comply with Newport’s published specifications at the time of sale for a period of one year from date of shipment. If found to be defective during the warranty period, the product will either be repaired or replaced at Newport's option.
- Page 3 Preface Copyright and Trademark Information Copyright 2002 by Newport Corporation, Irvine, CA. All rights reserved. No part of this manual may be reproduced or copied without the prior written approval of Newport Corporation. This manual has been provided for information only and product specifications are subject to change without notice.
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Page 4: Declaration Of Conformity
Preface Declaration Of Conformity CDR-DCB/STEP 2002... -
Page 5: Confidentiality & Proprietary Rights
The Newport programs and all materials furnished or produced in connection with them ("Related Materials") contain trade secrets of Newport and are for use only in the manner expressly permitted. Newport claims and reserves all rights and benefits afforded under law in the Programs provided by Newport Corporation. - Page 6 Newport Corporation RMA Procedures Each defective part must have an RMA number assigned by a Newport representative. The serial number of the damaged component must be provided to the Newport representative. Please refer to Section 9 of this manual for complete RMA procedure.
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Page 7: Table Of Contents
Preface Table of Contents Warranty ..................ii Copyright and Trademark Information.......... iii Declaration Of Conformity ............iv Confidentiality & Proprietary Rights..........v List of Figures ................ix List of Tables ...................x Introduction Scope of the Manual............11 Manual Conventions............12 1.2.1 Acronyms..............12 1.2.2 Keys, Buttons and Icons ........12 1.2.3 User Input .............12... - Page 8 Software Overview Introduction ..............25 RS-232 Interface..............25 Software Installation............25 4.3.1 Software Set-up ............26 Navigating the User Interface..........26 Configuring Settings for a Newport Standard Stage ..28 Configuring Settings for a Non-Standard Newport Stage32 Function Inputs and Outputs............37 5.1.1 J1 Power Connections...........37 5.1.2 J2 Motor Connections...........38...
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Page 9: List Of Figures
Figure 6: CDR-Util Software Icon ............25 Figure 7: CDR-Util Main Window ............27 Figure 8: “Newport library is currently being read” screen ....28 Figure 9: Select a Positioner Screen.............29 Figure 10: Generated Values Screen ............30 Figure 11: Highlighted Editable Fields..........31 Figure 12: Sending configuration to driver screen. - Page 10 Figure 19: Exiting the Application Screen..........36 Figure 20: Opto-isolated Amp OK Output Diagram......44 Figure 21: Diagram – Connection to Newport Power Supply ....45 Figure 22: Diagram – Connecting Multiple Drives........46 Figure 23: Diagram – Connection to Newport Motion Controllers ..47 Figure 24: Diagram –...
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Page 11: Introduction
Output Connection is provided in Section 7. The System Overview as it relates to the product, including Connection to Newport Motion Controllers and Connection to non- Newport Motion Controllers, is provided in Section 8. Service information is provided in Section 9. -
Page 12: Manual Conventions
Introduction Manual Conventions The following conventions and standards will be used in this manual. 1.2.1 Acronyms A word formed from the initial letters of a name, for example: Read Only Memory (ROM). In this manual acronyms will appear on the first occurrence and whenever necessary for clarification, acronyms will be enclosed in parentheses following their definition. -
Page 13: Safety Precautions
Safety Precautions Definitions and Symbols The following terms and symbols are used in this documentation and also appear on C-Drive Series Amplifiers where safety-related issues occur. 2.1.1 Protective Earth (Ground) Figure 1: Protective Earth (Ground) Symbol The Protective Earth (Ground) Symbol in the figure above appears on labels affixed to the C-Drive Series Amplifiers, and this symbol identifies terminal which is intended for connection to an external (ground) conductor for protection against electric shock in case of... -
Page 14: Definitions
Safety Precautions 2.1.3 Definitions The following are definitions of the Warnings, Cautions and Notes that are used throughout this manual to call your attention to important information regarding your safety, the safety and preservation of your equipment or an important tip. WARNING Situation has the potential to cause bodily harm or death. -
Page 15: Safety Considerations
To protect the equipment from damage and avoid hazardous situations, follow these recommendations: • Do not make modifications or parts substitutions. • Return equipment to Newport Corporation for service and repair. • Do not block ventilation openings. • Keep liquids away from unit. - Page 16 Safety Precautions This page is intentionally left blank...
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Page 17: Features And Specifications
Product Overview Figure 3: Front Panel System Identification. The CDR-DCB and CDR-STEP models are PWM amplifiers for DC brush and permanent magnet step motors, respectively. These models operate from +48VDC power. Amp OK, Enable and Step/Direction (for CDR-STEP only) signals are optically isolated... -
Page 18: Software For Cdr-Dcb / Step
CDR-DCB can be set to either torque (current) or speed (voltage) mode and is used typically with digital controllers that calculate position and velocity from the motor's encoder. CDR-STEP driver is able to micro-step precisely and reduce power automatically. Current-limit provides protection for motors while optimizing acceleration characteristics. -
Page 19: Outside Dimensions
Features and Specifications 3.4.1 System Features • Windows software configurable motor drive settings. • Operates from DC power with optical isolation between /Enable and /Amp OK signals and power stages. • Drives Newport positioners with motors up to 4 Amps. -
Page 20: Technical Specifications
+48VDC @ 4A Input Power Voltage +48VDC ±10% Average Current @ continuous output rating 3A (CDR-DCB), 3.5A (CDR-STEP) Peak Current @ continuous output rating Amplifier Transconductance (Current Mode only) 0.5 A/V Analog Input (CDR-DCB only) ±10V nominal Differential, 50 KΩ... -
Page 21: Table 2: Technical Specifications Cdr-Dcb (Continued)
Features and Specifications MODEL CDR-DCB/STEP Fail-Safe Enable Enable input logic is Active Low. Fail-Safe is Input provided by an internal pull-up resistor to 5V. Amplifier will default to disabled condition if inputs are open-circuit, or wires are broken. Logic Outputs N-channel opto-isolator is ON when amp is OK: /Amp OK Buss volts OK AND NOT (output short circuit,... -
Page 22: Table 3: Technical Specifications Cdr-Dcb (Continued)
Features and Specifications MODEL CDR-DCB/STEP DC Power Outputs +5V @ 200 mA max. (J2-21). Protective Features Short Circuit (output to Fuse blows output, output to ground), reverse power supply connection Overtemperature Latches unit OFF at 70°C on base plate (Amplifier operation turns OFF when base plate temperature reaches 70°C. -
Page 23: Table 4: Technical Specifications Cdr-Dcb (Continued)
Connector shells are connected to amplifier chassis for grounding/shielding. Other Pollution Degree Installation Category Altitude <2000 meter Operating Humidity <90% relative humidity non-condensing. Instrument Use Models CDR-DCB and CDR-STEP are intended for indoor use only. Table 4: Technical Specifications CDR-DCB (continued) -
Page 24: Panel Layout
Features and Specifications 3.4.3 Panel Layout Product Label Status LED J4 Connector J2 Connector J3 Connector J1 Connector Figure 5: Panel Layout View... -
Page 25: Software Overview
Software Overview Introduction Newport C-Drive Setup Utility (CDR-Util) software enables you to configure the CDR-DCB or CDR-STEP amplifiers to drive user specified motion devices. CDR-Util software is used to enter and manage configuration information. The CDR-Util user interface features a Windows-based layout designed for ease of use. The software provides simple menus, list boxes, and push button selections for control of the Newport’s CDR-DCB and CDR-STEP... -
Page 26: Software Set-Up
4.3.1 Software Set-up CDR-Util software must be used to configure the CDR-DCB or CDR-STEP amplifiers to drive every new motorized positioner. CAUTION Selection of stage model number, motor voltage or motor current values improper for the motor/stage connected to the driver can damage the motor. -
Page 27: Figure 7: Cdr-Util Main Window
Software Overview • Setting up parameters for Newport non-standard stages/actuators for which all parameters are not available in the Newport library. Functional areas, views, and commands can be pre-set or user- defined. Functional elements may be described as follows: •... -
Page 28: Configuring Settings For A Newport Standard Stage
Configuring Settings for a Newport Standard Stage To configure settings for a Newport standard stage, do the following: 1. From the main window, choose Select a New Stage button. The application will prompt you to wait while the Newport Library is being read. -
Page 29: Figure 9: Select A Positioner Screen
Stage/Actuator supported by Newport. Press NEXT. 3. You will now be prompted to select a series of motion device from a list of Newport motion devices supported by the library. Select a motion device series. Press NEXT. 4. You will now be prompted to select the model number of motion device from a list of choices. -
Page 30: Figure 10: Generated Values Screen
Software Overview The application will display the choices that you have selected. 5. Press ENTER if you want to generate driver configuration based on the selection. Otherwise press BACK button to return to the previous menus. Figure 10: Generated Values Screen 6. -
Page 31: Figure 11: Highlighted Editable Fields
Software Overview Should you decide to edit the settings at that point, press the Edit Settings button. The editable fields will be highlighted. Figure 11: Highlighted Editable Fields. 7. Press Send Settings to Driver button to use the values generated to drive your device. Figure 12: Sending configuration to driver screen. -
Page 32: Figure 13: Clear Driver Settings Screen
Clear Driver Settings Screen. Configuring Settings for a Non- Standard Newport Stage To configure settings for a Newport stage/actuator for which all the parameters are not available in the Newport library, do the following: 1. From the main window, choose Select New Stage. -
Page 33: Figure 14: Selecting Non Supported Stage/Actuator
Software Overview Figure 14: Selecting Non Supported Stage/Actuator. 3. Select a motor type from available choices. 4. Enter motor voltage (Volts). 5. Enter motor current (Amps). Press NEXT. Please refer to your motor specifications for more information on these values. Figure 15: Selecting motor type and parameters. -
Page 34: Figure 16: Specifying Positioner
Software Overview The application is designed to configure both Brush DC and Stepper motors. Depending on your selection you will be prompted to enter motor specific parameters. NOTE Wizard help will guide you through the process of selecting the necessary parameters to drive your motion device. 6. -
Page 35: Figure 17: Saving Values Generated
Software Overview Figure 17: Saving Values Generated. 8. Press SAVE to use the values generated on the right of the screen for configuring the driver, and to return to the driver configuration wizard. Press BACK to return to the previous menu. Press Return to Driver Config. -
Page 36: Figure 19: Exiting The Application Screen
Software Overview Should you decide to edit the settings at that point, press the Edit Settings button. The editable fields will be highlighted. Should you decide to EXIT the application without sending the settings to the driver, the following message will be displayed. Figure 19: Exiting the Application Screen. -
Page 37: Function
Function Inputs and Outputs Connectors: J4: RS232 Signal 9 – position female sub-D type; with #4-40 standoffs for cable shell J3: Controller Signal 25 – position female sub-D type; with #4-40 standoffs for cable shell J2: Motor signal 25 – position female sub-D type; with #4-40 standoffs for cable shell J1: Power 3 –... -
Page 38: J2 Motor Connections
J1 Power Pin Connections 5.1.2 J2 Motor Connections Connector type: Female Sub-D, 15-position, #4-40 standoffs for cable shell. FUNCTION (CDR-DCB) FUNCTION (CDR-STEP) Tacho Generator (+) Motor Winding – Phase 1 Tacho Generator (+) Motor Winding – Phase 1 Tacho Generator (-) Motor Winding –... -
Page 39: Table 7: J2 Motor Pin Connections (Continued)
Function FUNCTION (CDR-DCB) FUNCTION (CDR-STEP) Motor Winding – Common for Phase 1, 2 Motor Winding – Common for Phase 1, 2 Home Signal Input Home Signal Input Shield Ground Shield Ground Encoder Index (+) Input Encoder Index (+) Input Travel Limit Ground... -
Page 40: J3 Controller Connections
J3 Controller Connections Connector type: Female Sub-D, 25-position, #4-40 standoffs for cable shells. Refer to Section 8.2 for detail system wiring diagram. FUNCTION (CDR-DCB) FUNCTION (CDR-STEP) +5 VDC Input (from controller +5 VDC Input (from controller to pull up for amplifier enable, to pull up for amplifier enable, pulse, dir.) -
Page 41: J4 Rs232 Connections
Function FUNCTION (CDR-DCB) FUNCTION (CDR-STEP) Encoder Index (-) Output Encoder Index (-) Output Driver +5VDC output to pull Driver +5VDC output to pull up up for Home, Limit+, Limit-, for Home, Limit+, Limit-, Amp Amp fault fault Logic Supply Return... - Page 42 Function This page is intentionally left blank...
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Page 43: Operation
Operation LED Indicator Functions Color and state of LED indicates amplifier operating conditions: LED COLOR CONDITION ACTION REQUIRED TO ENABLE Green Normal None. Normal "RUN" condition. Flashing Green Ready Ground /Enable input. Power Fault Bring DC voltage into range. Flashing Red Temperature Bring temperature into range. -
Page 44: Opto-Isolated Amp Ok Output
Operation Opto-isolated Amp OK Output The Amp OK signal indicates amplifier ready to run status. It is completely optically isolated from the amplifier. The input of the optocoupler is driven by the amplifier logic circuits, and the output is an open collector output that can sink up to 10mA. (See Figure 19) J3-6 1.21K... -
Page 45: Installation
Installation Input Power Connection The CDR amplifier requires +48VDC power from an external power supply such as the Newport CDR-PS-150, CDR-PS-300, or CDR-PS-600. For connection to these power supplies, two cable lengths are available: CABLE-PD-0.5 0.5 meter CABLE-PD-3 3 meter Figure 21: Diagram –... -
Page 46: Figure 22: Diagram - Connecting Multiple Drives
Regardless of power rating, Newport recommends not more than two amplifiers be connected to the CDR-PS-xxx power supply when using a star wiring configuration. -
Page 47: System Overview
System Overview Connection to Newport Motion Controllers Two cable options are available for direct connection to Newport motion controllers using the CABLE-CD-1 or CABLE-CD-3 cables. CABLE-CD-1A 1 meter CABLE-CD-3A 3 meter Figure 23: Diagram – Connection to Newport Motion Controllers... -
Page 48: Connection To Non-Newport Motion Controllers
System Overview Connection to Non-Newport Motion Controllers For connection to non-Newport motion controllers, the CABLE- CD-1B and CABLE-CD-3B provide "flying leads" for connection to terminal blocks. CABLE-CD-1B 1 meter CABLE-CD-3B 3 meter Figure 24: Diagram – Connection to non-Newport Motion Controllers... -
Page 49: Figure 25: Cable-Cd Connections To Terminal Blocks
System Overview DRIVER+5V DRIVER+5V Figure 25: Cable-CD Connections to Terminal Blocks... -
Page 50: Figure 26: C-Drive (Stepper)/ Delta Tau Umac Interface Diagram
System Overview Figure 26: C-Drive (STEPPER)/ Delta Tau UMAC Interface Diagram Figure 27: C-Drive (DC Servo)/ Delta Tau UMAC Interface Diagram... -
Page 51: Figure 28: C-Drive (Dc Servo) / Mei Pci Interface Diagram
CDR DCB +5VDC from MEI +5VDC Input PLIM 1 Home out ( high on + side for Newport stage ) MLIM 1 -LIM out ( active high for Newport stage ) HOME 1 +LIM out ( active high for Newport stage ) -
Page 52: C-Drive System Configuration
System Overview C-Drive System Configuration Part Description Part Number C-Drive DC Brushless Amplifier, C- CDR-DCB, CDR-STEP Drive Stepper Amplifier Power Supply (+48VDC): 150W, CDR-PS-150 300W, 600W CDR-PS-300 CDR-PS-600 Stage to C-Drive Cable: 3m, 5m, MMCABLE-3 7m, 10m MMCABLE-5 MMCABLE-7 MMCABLE-10... -
Page 53: Service
Newport does not assume liability for installation, labor or incidental or consequential damages. Returns Obtain a Return Authorization Number from Newport before returning any product. Newport reserves the right to deduct an adequate service charge to cover inspection, testing, and handling from any credit. Repairs All repairs, warranty and non-warranty, are made on a FOB factory basis, and all transportation charges must be prepaid by the Buyer. -
Page 54: Fuse Replacement
Index Fuse Replacement WARNING Disconnect DC Power Supply cable before replacing the fuse. At the rear of the C-Drive Series Amplifier, open the enclosure by removing two center screws and four screws on the bottom (at the edge) with a small, Phillips head screwdriver (see Figure 30). Remove and inspect the fuse. -
Page 55: Technical Support
Technical Support This section contains information regarding factory service for the C-Drive Series Amplifiers. The user should not attempt any maintenance or service of the equipment. Any problem that cannot be resolved should be referred to Newport Corporation. Telephone 1-800-222-6440 1-949-253-1479 Address Newport Corporation Service Department. -
Page 56: Service Form
Index Service Form Newport Corporation U.S.A. Office: 800-222-6440 FAX: 949/253-1479 Name ___________________Return Authorization _____________________ (Please obtain RA# prior to return of item) Company ________________________________________________________ (Please obtain RA # prior to return of item) Address ________________________________ Date ____________________ Country _______________________ Phone Number _____________________ P.O. -
Page 57: Index
12, 50 Technical Support Contacts, vi Terminology, 15 LED Indicator, 42 Thermal Requirements, 23 Motor Connections, 38 Warning, 15, 51 Warranty and Service Policy, 50 Newport Motion Controllers, 12, 46, 47, 48 Weight, 23 non-Newport Motion Controllers, 12... - Page 58 Notes Notes...