Carrier 58MSA Service And Maintenance Instructions
Carrier 58MSA Service And Maintenance Instructions

Carrier 58MSA Service And Maintenance Instructions

140 series 4-way multipoise fixed-capacity condensing gas furnace

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Service and Maintenance Instructions
ELECTRICAL SHOCK, FIRE,
OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, serious injury, death, or property dam-
age.
Improper servicing could result in dangerous operation,
serious indury, death, or property damage.
Before servicing, disconnect all electrical power to furnace.
When servicing controls, label all wires prior to disconnect-
ing. Reconnect wires correctly.
Verify proper operation after servicing.
The ability to properly perform maintenance on this equip-
ment requires certain expertise, mechanical skills, tools, and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User's Manual. FAILURE
TO FOLLOW THIS WARNING COULD RESULT IN
POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS
PERSONAL INJURY, OR DEATH.
Never store anything on, near, or in contact with the furnace,
such as:
1. Spray or aerosol cans, rags, brooms, dust mops, vacuum
cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning com-
pounds, plastic or plastic containers, gasoline, kerosene,
cigarette lighter fluid, dry cleaning fluids, or other volatile
fluids.
3. Paint thinners and other painting compounds, paper bags,
or other paper products.
Failure to follow this warning can cause corrosion of the
heat exchanger, fire, personal injury, or death.
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 535-80026
Tab 6a 8a
For Sizes 040-120, Series 140
A93040
Printed in U.S.A.
4-Way Multipoise Fixed-Capacity
Condensing Gas Furnace

TABLE OF CONTENTS

SAFETY CONSIDERATIONS .....................................................2
GENERAL......................................................................................2
CARE AND MAINTENANCE.....................................................2
Cleaning and/or Replacing Air Filter.......................................3
Blower Motor and Wheel Maintenance...................................3
Cleaning Burners ......................................................................4
Cleaning Heat Exchangers........................................................5
Primary Heat Exchanger ........................................................5
Secondary Heat Exchanger ....................................................6
Servicing Hot Surface Igniter...................................................6
Electrical Controls and Wiring.................................................8
Winterizing................................................................................8
WIRING DIAGRAM...................................................................10
TROUBLESHOOTING ...............................................................10
Status Codes............................................................................10
Component Test ......................................................................10
Fig. 1-Multipoise Furnace in Upflow Orientation
Form 58MSA-5SM
Pg 1
58MSA
A98306
07-02
Replaces: 58MSA-4SM

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Summary of Contents for Carrier 58MSA

  • Page 1: Table Of Contents

    Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-80026 Printed in U.S.A. Form 58MSA-5SM Pg 1 07-02 Replaces: 58MSA-4SM Tab 6a 8a...
  • Page 2: Safety Considerations

    AIRFLOW EFFICIENCY RATING CERTIFIED UPFLOW CERTIFIED ® HORIZONTAL HORIZONTAL LEFT RIGHT DOWNFLOW AIRFLOW AIRFLOW REGISTERED QUALITY SYSTEM AIRFLOW SAFETY CONSIDERATIONS A93041 Recognize safety information. This is the safety-alert symbol Fig. 2—Multipoise Orientation When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury.
  • Page 3: Cleaning And/Or Replacing Air Filter

    WASHABLE FILTER FILTER RETAINER WASHABLE FILTER FILTER FILTER RETAINER A93045 SUPPORT Fig. 4—Filter Installed for Side Inlet A93046 Fig. 3—Bottom Filter Arrangement 1. Turn off electrical supply to furnace. 2. Remove main furnace door and blower access panel. Turn off the gas and electrical supplies to the unit before 3.
  • Page 4: Cleaning Burners

    7. Clean blower wheel and motor by using a vacuum with soft brush attachment. Be careful not to disturb balance weights Heating speed selection MUST be adjusted to provide proper (clips) on blower wheel vanes. Do not bend wheel or blades as temperature rise as specified on the rating table.
  • Page 5: Cleaning Heat Exchangers

    improper adjustment of manifold pressure, insufficient or poor CELL PANEL quality combustion air, improper vent termination, incorrect size or damaged manifold orifice(s), improper gas, or a restricted heat MANIFOLD exchanger (primary or secondary). Action must be taken to correct MOUNTING the problem.
  • Page 6: Secondary Heat Exchanger

    Step 5—Flushing Collector Box and Drainage System 1. Turn off gas and electrical supplies to furnace. The ground wire from the gas valve MUST be attached to the 2. Remove main furnace door. burner box attachment screw. Failure to attach this ground 3.
  • Page 7: Furnace Pressure And Drain Tubing Diagram

    TUBE ROUTING Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below. Tube location when used in UPFLOW application Condensate Trap on LEFT Condensate Trap; Factory Installed Side Optional in Blower Shelf BURNER ENCLOSURE (Blower access panel removed) BURNER ENCLOSURE...
  • Page 8: Electrical Controls And Wiring

    9. Verify igniter operation by initiating furnace control board BURNER FLAME self-test feature or by cycling thermostat. BURNER 10. Replace main furnace door. Step 7—Electrical Controls and Wiring There may be more than 1 electrical supply to the furnace. Check accessories and cooling unit for additional electrical supplies.
  • Page 9 FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-V THREE PHASE 208/230-V SINGLE PHASE AUXILIARY 115-V FIELD- J-BOX SUPPLIED NOTE 1 DISCONNECT CONDENSING...
  • Page 10: Wiring Diagram

    3. Disconnect drain cap from unused drain tap on inducer housing. (See Fig. 14.) Do not use ethylene glycol (Prestone II antifreeze/coolant or equivalent automotive type). Failure of plastic components will occur. 4. Connect feld-supplied 1/2-in. I.D. tube to upper inducer housing drain connection.
  • Page 11 To Begin Component Self-Test: Make sure limit switch wire does not contact any metallic component such as the gas valve. It wire is shorted, 3-amp Blower access panel door switch opens 115-v power to fuse on furnace control board will blow. control center.
  • Page 12 TO 115VAC FIELD DISCONNECT SCHEMATIC DIAGRAM (WHEN USED) BLOWER OFF DELAY LGPS NOTE #2 (NATURAL GAS & PROPANE) JUMPER SELECT EQUIPMENT GROUND CAP-1 SPARE-2 MED LO NOTE #11 HEAT MED HI START HI/LO SPARE-1 BLWR NOTE #10 COOL EAC-2 TEST/TWIN BLWM EAC-1 GRN/YEL...
  • Page 13 SERVICE If status code recall is needed, briefly remove then reconnect one main limit wire to display stored status code. On RED LED boards do not remove power or blower door before initiat- ing status code recall. After status code recall is completed component test will occur. LED CODE STATUS CONTINUOUS OFF - Check for 115VAC at L1 &...
  • Page 14: Troubleshooting Guide

    TROUBLESHOOTING GUIDE START Is LED status light on? Is there 115V at L1 and L2? Is door switch closed? Close door switch and go back to START. Is there 24V at SEC-1 and SEC-2? Is there 115V going to switch? Is circuit breaker closed? Replace furnace control.
  • Page 15 11 NO PREVIOUS CODE – Stored codes 31 PRESSURE SWITCH DID NOT CLOSE 45 CONTROL CIRCUITRY LOCKOUT OR REOPENED – If open longer than 5 are erased after 72 hours. On RED LED Auto-reset after 1 hour lockout due to: minutes, inducer shuts off for 15 minutes boards stored status codes can also be Flame circuit failure.
  • Page 16 [ ] Packaged Service Training [ ] Classroom Service Training A94328 Copyright 2002 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58MSA5SM Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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