Ingersoll-Rand IR45VRA Operation And Maintenance Manual
Ingersoll-Rand IR45VRA Operation And Maintenance Manual

Ingersoll-Rand IR45VRA Operation And Maintenance Manual

Ir45vr series paving breakers
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OPERATION AND MAINTENANCE MANUAL
FOR IR45VR SERIES PAVING BREAKERS
IR45VR Series Paving Breakers are designed for general paving breaker work and demo-
lition and maintenance applications.
IMPORTANT SAFETY INFORMATION ENCLOSED - SAVE THESE INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS PRODUCT
IT IS YOUR RESPONSIBILITY TO MAKE THIS SAFETY INFORMATION
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY
Always install, operate, inspect and maintain this product
in accordance with all applicable standards and regula-
tions (local, state, country, federal, etc.).
Always use clean, dry air at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet. Higher pressure may
result in hazardous situations including excessive speed,
rupture, or incorrect output torque or force.
Be sure all hoses and fittings are the correct size and are
tightly secured. See Dwg. TP2125-1 diagram for a typical
piping arrangement.
Ensure an accessible emergency shut off valve has been
installed in the air supply line, and make others aware of
its location.
Do not use damaged, frayed or deteriorated air hoses and
fittings.
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating this tool.
Always use Personal Protective Equipment appropriate to
the tool used and material worked. This may include dust
mask or other breathing apparatus, safety glasses, ear
plugs, gloves, apron, safety shoes, hard hat and other
equipment.
When wearing gloves always be sure that the gloves will
not prevent the throttle mechanism from being released.
Prevent exposure and breathing of harmful dust and par-
ticles created by power tool use.
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities con-
tains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these
chemicals are:
- lead from lead based paints,
- crystalline silica from bricks and cement and
other masonry products, and
- arsenic and chromium from chemically treated
lumber.
Refer All Communications to the Nearest
Ingersoll-Rand Office or Distributor.
© Ingersoll-Rand Company 2003
Printed in Czech Republic
AVAILABLE TO OTHERS THAT WILL OPERATE THIS PRODUCT
PLACING TOOL IN SERVICE
Keep clear of whipping air hoses. Shut off the compressed
air before approaching a whipping hose.
Always turn off the air supply, bleed the air pressure and
disconnect the air supply hose before installing, removing
or adjusting any accessory on this tool, or before perform-
ing any maintenance on this tool or any accessory.
Do not lubricate tools with flammable or volatile liquids
such as kerosene, diesel or jet fuel. Use only recommended
lubricants.
Use only proper cleaning solvents to clean parts. Use only
cleaning solvents which meet current safety and health
standards. Use cleaning solvents in a well ventilated area.
Keep work area clean, uncluttered, ventilated and illumi-
nated.
Do not remove any labels. Replace any damaged label.
USING THE TOOL
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to fil-
ter out microscopic particles.
Keep others a safe distance from your work area, or ensure
they use appropriate Personal Protective Equipment.
This tool is not designed for working in explosive environ-
ments, including those caused by fumes and dust, or near
flammable materials.
This tool is not insulated against electric shock.
Be aware of buried, hidden or other hazards in your work
environment. Do not contact or damage cords, conduits,
pipes or hoses that may contain electrical wires, explosive
gases or harmful liquids.
Keep hands, loose clothing, long hair and jewelry away
from working end of tool.
85043099
Form P7616
Edition 1
April, 2003
F
E
P

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Summary of Contents for Ingersoll-Rand IR45VRA

  • Page 1 - crystalline silica from bricks and cement and other masonry products, and - arsenic and chromium from chemically treated lumber. Refer All Communications to the Nearest Ingersoll-Rand Office or Distributor. © Ingersoll-Rand Company 2003 Printed in Czech Republic...
  • Page 2: Warning Symbol Identification

    • Hold the tool firmly in both hands. The use of other than genuine Ingersoll-Rand replacement parts may result in safety hazards, decreased tool performance, and increased maintenance, and may invalidate all warranties. Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll-Rand Authorized Servicenter.
  • Page 3: Installation

    LUBRICATION After each two or three hours of operation and at the begin- ning of each work shift, if an air line lubricator is not used, disconnect the air hose and pour about 3 cc of oil into the air Rock Drill Oil inlet of the tool.
  • Page 4: Specifications

    Model w/ Collar per min. lbs (kg) CFM @ 90 psi dB (A) IR45VRC 1” x 4-1/4” 46 (21) 1320 4.09 IR45VRA 1-1/8” x 6” 46 (21) 1320 4.09 IR45VRB 1-1/4” x 6” 46 (21) 1320 4.09 ■ Tested in accordance with ISO3744 and in compliance with Directive 2000/14/EC ♦...
  • Page 5 équipements de sécu- rité approuvés, tels que les masques à poussière qui sont spécialement conçus pour filtrer et arrêter les particules microscopiques. Adressez toutes vos communications au Bureau Ingersoll-Rand ou distributeur le plus proche. © Ingersoll-Rand Company 2003 Imprimé aux Czech Republic...
  • Page 6 NOTE L'utilisation de rechanges autres que les pièces d'origine Ingersoll-Rand peut causer des risques d'insécurité, réduire les performances de l'outil et augmenter l'entretien, et peut annuler toutes les garanties. Les réparations ne doivent être effectuées que par des réparateurs qualifiés autorisés. Consultez votre Centre de Ser- vice Ingersoll-Rand le plus proche.
  • Page 7: Opération

    LUBRIFICATION Toutes les deux ou trois heures de fonctionnement, et au début de chaque session de travail, si un lubrificateur de ligne n’est pas utilisé, débrancher le flexible d’alimentation et verser Huile environ 3 cm3 d’huile dans le raccord d’admission de l’outil. Avant de stocker l’outil, ou si l’on ne prévoit pas Utiliser toujours un lubrificateur avec ces outils.
  • Page 8: Spécifications

    (kg) CFM à 90 psi db (A) IR45VRC 1” x 4-1/4” 46 (21) 1320 4,09 IR45VRA 1-1/8” x 6” 46 (21) 1320 4,09 IR45VRB 1-1/4” x 6” 46 (21) 1320 4,09 Tested in accordance with ISO3744 and in compliance with Directive 2000/14/EC ■...
  • Page 9: Para Poner La Herramienta En Servicio

    Toda comunicación se deberá dirigir a la oficina o al distribuidor Ingersoll-Rand más próximo. © Ingersoll-Rand Company 2003 Impreso en Czech Republic...
  • Page 10: Identificação Do Símbolo De Aviso

    NOTA El uso de piezas de recambio que no sean las auténticas piezas Ingersoll-Rand podría poner en peligro la seguridad, reducir el rendimiento de la herramienta y aumentar los cuidados de mantenimiento necesarios, así como invalidar toda garantía.
  • Page 11: Montaje

    LUBRICACIÓN Después de cada dos o tres horas de uso y al principio de cada turno de trabajo, salvo que se use un lubricador de aire comprimido, desconecte la manguera de aire y eche unos 3 Aceite cc de aceite en la admisión de aire de la herramienta. Antes de almacenar la herramienta, o si ésta ha de estar sin Utilice siempre un lubricador de aire comprimido con estas usar durante más de 24 horas, eche unos 3 cc de aceite en la...
  • Page 12: Especificaciones

    (kg) CFM a 90 psi dB (A) IR45VRC 1” x 4-1/4” 46 (21) 1320 4,09 IR45VRA 1-1/8” x 6” 46 (21) 1320 4,09 IR45VRB 1-1/4” x 6” 46 (21) 1320 4,09 Tested in accordance with ISO3744 and in compliance with Directive 2000/14/EC ■...
  • Page 13 Envie toda a correspondência ao Escritório ou Distribuidor Ingersoll-Rand mais próximo. © Ingersoll-Rand Company 2003 Impresso nos Czech Republic...
  • Page 14 ADVISO O uso de peças de substituição que não sejam genuinamente da Ingersoll-Rand podem resultar em riscos de segurança, diminuição do desempenho da ferramenta, aumento da necessidade de manutenção e pode invalidar todas as garantias. As reparações devem ser feitas somente por pessoal treinado autorizado. Consulte o Centro de Serviços da Ingersoll- Rand mais próximo.
  • Page 15 LUBRIFICAÇÃO Após cada duas ou três horas de funcionamento e no início de cada turno de trabalho, se não estiver a ser utilizado um lubrifi- cador de linha de ar, desligue a mangueira de ar e verta cerca de Protec Engine Oil 3 cc de óleo na admissão de ar da ferramenta.
  • Page 16 (kg) CFM a 90 psi dB (A) IR45VRC 1” x 4-1/4” 46 (21) 1320 4,09 IR45VRA 1-1/8” x 6” 46 (21) 1320 4,09 IR45VRB 1-1/4” x 6” 46 (21) 1320 4,09 ■ Tested in accordance with ISO3744 and in compliance with Directive 2000/14/EC ♦...
  • Page 17: Service Notes

    SERVICE NOTES...
  • Page 20 DISASSEMBLING THE IR45VR SERIES PAVING BREAKERS GENERAL INSTRUCTIONS Press or tap out the handle pivot pin (12), remove both han- dle levers (8 and 9) from the handle body (5) together with • Do not repair the tool at the work site. Always take the the trigger (7).
  • Page 21 Replace the four handle screws (26) use new handle nuts heard. If a cushion is not present contact your authorised (27) and tighten down evenly to a torque of 66.4 lb. ft Ingersoll-Rand repair center for advice. (90 Nm) torque. CYLINDER ASSEMBLY Remove the cylinder and handle assembly from the vice.
  • Page 22 SERVICE NOTES...
  • Page 23 SERVICE NOTES...
  • Page 24 Alrode 1451 Tel: (615) 672 0321 South Africa Fax: (615) 672 0601 Tel: (27) 11 864 3930 Fax: (27) 11 864 3954 Ingersoll-Rand Sales Company Limited Chorley New Road Horwich, Bolton Ingersoll-Rand Lancashire BL6 6JN Scandinavian Operations England - UK...

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