Henny Penny 500 Technical Manual
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Henny Penny 500 Technical Manual

Henny Penny 500 Technical Manual

Pressure fryers
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Henny Penny
Pressure Fryers
Model 500
Model 561
Model 600
TECHNICAL MANUAL

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Summary of Contents for Henny Penny 500

  • Page 1 Henny Penny Pressure Fryers Model 500 Model 561 Model 600 TECHNICAL MANUAL...
  • Page 3 Model 500/561/600 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas. This information should be obtained by consulting the local gas supplier.
  • Page 4 Model 500/561/600 Technical Data for CE Marked Products Nominal Heat Input: Natural (I ) = 21.1 KW (72,000 Btu/h) (Net) Natural (I ) = 21.1 KW (72,000 Btu/h) Natural (I ) = 21.1 KW (72,000 Btu/h) Natural (I ) = 21.1 KW (72,000 Btu/h) Liquid Propane (I ) = 21.1 KW (72,000 Btu/h)

  • Page 5: Table Of Contents

    Model 500/561/600 TABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING ....................1-1 1-1. Introduction ......................1-1 1-2. Safety ........................1-1 1-3. Troubleshooting ....................1-2 Section 2. MAINTENANCE ......................2-1 2-1. Introduction ......................2-1 2-2. Maintenance Hints ....................2-1 2-3. Preventive Maintenance Schedule ..............2-2 2-4.
  • Page 6 During this time, any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.

  • Page 7: Section 1. Troubleshooting

    Section 3 of the Operator’s Manual. 1-2. SAFETY The Henny Penny Pressure Fryer has many safety features incorpo- rated. However, the only way to ensure a safe operation is to fully understand e proper installation, operation, and maintenance proce- dures.

  • Page 8: Troubleshooting

    Model 500/561/600 1-3. TROUBLESHOOTING To isolate a malfunction, proceed as follows: 1. Clearly defi ne the problem (or symptom) and when it occurs. 2. Locate the problem in the troubleshooting table. 3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved.
  • Page 9 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION COOKING SECTION Product Color Not Correct: A. Too Dark • Temperature too high • Reduce thermostat setting • Remove and replace defective thermo- stat per Thermostat Replacement section • Shortening too old •...
  • Page 10 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION COOKING SECTION (Continued) C. Product Greasy • Replace shortening • Shortening old • Increase thermostat settings • Temperature too low • Temperature not recovered when product was dropped in frypot basket • Replace thermostat if needed •...
  • Page 11 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION COOKING SECTION (Continued) E. Dryness of • Low operating pressure • Check pressure gauge reading; Product check for pressure leaks (Continued) • Increase quantity to obtain correct • Product load too small...
  • Page 12 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION COOKING SECTION (Continued) D. Rancid taste • Shortening too old • Replace shortening, and follow recommended care and use of shortening; refer to Operator’s Manual • Noncompatible products cooked • Replace shortening within the same shortening •...
  • Page 13 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION COOKING SECTION (Continued) C. Breading falls • Incorrect breading procedures • Use correct breading procedure; refer to Operator’s Manual • Product partially frozen during • Thoroughly thaw the product, before breading breading •...
  • Page 14 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION PRESSURE SECTION Pressure will not • Exhaust line from solenoid • Release pressure from frypot; exhaust at end of valve to expansion tank clogged clean all pressure lines, cook cycle exhaust stacks, and expansion tank on gas model •...
  • Page 15 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION FILTER SYSTEM SECTION Filter motor runs • Filter valve not open • Open fi lter valve but pumps shortening slowly • Remove and clean pump per • Pump clogged Filtering System section •...
  • Page 16 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION FILTER SYSTEM SECTION (Continued) Motor hums but • Clogged lines or pump • Remove and clean pump and will not pump lines per Filtering System section • Replace pump seal, rotor and...
  • Page 17 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION HEATING OF SHORTENING SECTION Shortening • Check thermostat • Check faulty thermostat per overheating Thermostat Replacement section (electric model) • Check contactor for not • Check faulty contactor per opening Heating Contactors section •...
  • Page 18 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION HEATING OF SHORTENING SECTION (Continued) • Check thermostat per Thermostat C. Burner will not • Possible faulty thermostat light, pilot lit Replacement section; replace thermostat if found to be faulty (gas model) (continued) •...
  • Page 19 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION SHORTENING FOAMING/DRAINING (Continued) Shortening will not • Drain valve clogged with crumbs • Open valve - force cleaning drain from frypot brush through drain opening (all models) • Drain valve will not open by •...
  • Page 20 Model 500/561/600 1-3. TROUBLESHOOTING (Continued) PROBLEM CAUSE CORRECTION LID SECTION (Continued) • Lid gasket not seated properly • To check the problem, perform Lid will not unlatch from closed position or idle nut not adjusted the following procedures: 1. Remove pressure from frypot.

  • Page 21: Section 2. Maintenance

    Model 500/561/600 SECTION 2. MAINTENANCE 2-1. INTRODUCTION This section provides procedures for the checkout and replacement of the various parts used within the fryer. Before replacing any parts, refer to Section 1, Troubleshooting. It will aid you in determining the cause of the malfunction.

  • Page 22: Preventive Maintenance Schedule

    Model 500/561/600 2-3. PREVENTIVE To ensure a long life of the fryers and their components, regular MAINTENANCE maintenance should be performed. Refer to the chart below. SCHEDULE Frequency Action Daily (3-4 loads) Filter shortening Daily Clean deadweight valve cap, weight, and orifi ce...

  • Page 23: Temperature Regulation (Single Stage)

    Model 500/561/600 2-5. TEMPERATURE REGULATION (SINGLE STAGE) Description The cooking temperature is controlled by the front panel thermostat and monitored by its sensing bulb mounted just inside the frypot. Various thermostats are available, but all work on the same principle.
  • Page 24 Model 500/561/600 2-5. TEMPERATURE REGULATION (SINGLE STAGE) (Continued) Internal Operation The thermostat bulb is connected to the thermostat by a thin capillary tube. When the temperature rises, the fl uid inside the bulb expands (as in a thermometer) and pushes fl uid through the tube into the control panel thermostat.

  • Page 25: Calibrating The Standard Single Stage Thermostat

    Model 500/561/600 2-6. CALIBRATING Henny Penny does not recommend that a fi eld calibration be THE STANDARD performed on the thermostats mentioned above. The reasons for SINGLE STAGE this are as follows: THERMOSTAT • The thermostat is calibrated in a controlled environment from the factory.

  • Page 26: Thermostat Replacement (All Models)

    Model 500/561/600 1. Remove electrical power supplied to the fryer. 2-8. THERMOSTAT REPLACEMENT (ALL MODELS) To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 2. Drain the shortening from the frypot.
  • Page 27 Model 500/561/600 2-8. THERMOSTAT REPLACEMENT (ALL MODELS) (Continued) 7. With the door of the fryer closed, put the bottom edge LARGE SCREW of the control panel in the slot between the door and the frame of the fryer. SMALL SCREW 8.
  • Page 28 Model 500/561/600 2-8. THERMOSTAT 17. Connect the wires to the new thermostat. REPLACEMENT (ALL MODELS) (Continued) Be careful not to cross the wires or thermostat will not operate properly. 18. Uncoil the capillary tube. 19. Insert the bulb through the wall of the frypot.

  • Page 29: High Temperature Limit Control (Electric And Gas Models)

    Model 500/561/600 2-8. THERMOSTAT 27. Secure the control panel with the 4 screws. REPLACEMENT 28. Reconnect power to the fryer. (ALL MODELS) 29. Calibrate the thermostat per paragraph 2-6. (Continued) 2-9. HIGH TEMPERATURE LIMIT CONTROL (ELECTRIC AND GAS MODELS) Description...
  • Page 30 Model 500/561/600 2-9. HIGH TEMPERATURE 3. Remove the two electrical wires from the high LIMIT CONTROL temperature limit control. (ELECTRIC AND 4. Check for continuity between the two terminals after GAS MODELS) resetting the control. If the circuit is open, replace the (Continued) control, then continue with this procedure.
  • Page 31 Model 500/561/600 2-9. HIGH TEMPERATURE LIMIT CONTROL (ELECTRIC AND GAS MODELS) (Continued) Electric 12. Carefully bend the capillary bulb and tube toward bulb holder on heating elements, and on electric units, toward the welded clips on gas units. 13. Slip capillary bulb into bulb holder located on heating ele- ments, on electric units, and snap the bulb in place in the welded clips, on gas units.
  • Page 32 Model 500/561/600 2-10. HEATING ELEMENTS Description (ELECTRIC MODELS) Each electric fryer uses three heating element assemblies. Heating elements are available for 208, 220/240, or 440/480 voltage. Check the data plate inside the door to determine the correct voltage. Maintenance Hint If the shortening’s temperature recovery is very slow, or at a...

  • Page 33: Heating Elements (Electric Models)

    Model 500/561/600 2-10. HEATING ELEMENTS (ELECTRIC MODELS) (Continued) Replacement 1. Drain the shortening. 2. Remove the thermostat bulb holder from the heating element inside the frypot. 3. Remove the heating element wires from the terminals by removing nuts (5) and washers (6 and 7). Label each so it can be replaced in the same position on the new element.
  • Page 34 Model 500/561/600 2-10. HEATING ELEMENTS 10. Replace the brass nuts (4) and washers (3) on the (ELECTRIC MODELS) heating element terminals. Tighten the brass nuts to (Continued) 30 foot lbs of torque. 11. Move the element spreaders from the center of the element, into a position which will spread each element apart evenly on all four sides, and tighten.
  • Page 35 Model 500/561/600 2-11. HEATING CONTACTORS (ELECTRIC MODELS) Description Each electric fryer requires two switching contactors. One is the primary contactor and the second in line is the heat contactor. When open, the primary contactor allows no power to fl ow to the heat contactor.

  • Page 36: Heating Contactors (Electric Models)

    Model 500/561/600 2-11. HEATING CONTACTORS (ELECTRIC MODELS) (Continued) Checkout (power suppled) To avoid electrical shock, make connections before apply- ing power, take reading, and remove power before remov- ing meter leads. The following checks are performed with the wall circuit breaker closed and the main power switch in the ON position.
  • Page 37 Model 500/561/600 2-11. HEATING 3. On fryers using three-phase power, check voltage CONTACTORS as follows: (ELECTRIC MODELS) Test Points Results (Continued) Heat contactor The voltage from terminal 34 to 35 should read from terminal 35 to 36 the same at from terminal 34 to 36 each terminal.

  • Page 38: Gas Burner Assembly (Gas Models)

    Model 500/561/600 2-12. GAS BURNER ASSEMBLY (GAS MODELS) Description The gas model fryer has a gas burner assembly consisting of a MAIN GAS burner casting, orifi ces, thermocouple, pilot holder, and main CONTROL VALVE gas control valve. THERMOCOUPLE ORIFICE PILOT...
  • Page 39 Model 500/561/600 2-12. GAS BURNER ASSEMBLY (GAS MODELS) (Continued) 3. Remove wires from the gas control valve. 4. Disconnect gas supply line (28) from the connector (24) at control valve. (Refer to photo below.) Step 4 5. Loosen the two screws (13) on the heat shield defl ector (9), on the fi...
  • Page 40 Model 500/561/600 2-12. GAS BURNER ASSEMBLY (GAS MODELS) (Continued) 9. Remove entire gas burner assembly, by lifting and pulling toward front of fryer. a. Replace thermocouple (19) as required, per paragraph 2-13. b. Repair or replace gas control valve (20) as required, per paragraph 2-14.

  • Page 41: Thermocouple (Gas Models)

    Model 500/561/600 2-12. GAS BURNER 19. Remove control panel and install it in the slot above door. ASSEMBLY 20. Connect the gas control valve wires to the thermostat and (GAS MODELS) high temperature limit control as labeled. (Continued) 21. Install control panel per paragraph 2-4.
  • Page 42 Model 500/561/600 2-13. THERMOCOUPLE (GAS MODELS) (Continued) Replacement of Thermocouple GAS CONTROL Removal of the thermocouple is accomplished with the main gas VALVE (20) supply shut off. The main burner may remain inside the fryer, but the work is more easily performed with the burner removed.

  • Page 43: Gas Control Valve

    Model 500/561/600 2-14. GAS CONTROL VALVE Description The gas control valve regulates the fl ow of gas to the pilot and the main burner. The valve consists of: gas regulator, magnetic plug, pilot gas tube, gas valve knob, pilot adjustment cap and screw, gas outlet and inlet ports, thermocouple connector, and electrical connection.
  • Page 44 Model 500/561/600 2-14. GAS CONTROL Operator Replacement (continued) VALVE (Continued) 4. Using a T20 “star” screwdriver, remove the four screws securing the operator and gasket. 5. Secure the new operator and gasket with the four screws provided. 6. Reconnect the gas control valve wires.
  • Page 45 Model 500/561/600 2-14. GAS CONTROL Adjusting Pilot Burner VALVE (Continued) The following two procedures must be performed with the gas supply reconnected and turned on. The service cord must be plugged into the receptacle and the circuit breaker on. 1. The pilot burner is preset at the factory. It may require resetting at the time of installation.

  • Page 46: Electrical Components

    Model 500/561/600 2-15. ELECTRICAL Safety Precautions COMPONENTS Do not disconnect the ground (Earth) plug. This fryer MUST be adequately and safely grounded (Earthed) or electrical shock could result. Refer to local electrical codes for correct grounding (Earthing) procedures or in absence of local codes, with The National Electrical Code, ANSI/NFPA No.
  • Page 47 Model 500/561/600 2-15. ELECTRICAL Drain Switch COMPONENTS (electric models) (Continued) All fryer models have a drain microswitch in line with the gas control valve or heat contactor and thermostat. When the drain valve is opened to drain the shortening, this causes drain switch (See Wiring Diagrams to open, shutting off electrical power to the heating elements.
  • Page 48 Model 500/561/600 2-15. ELECTRICAL COMPONENTS Drain Switch (Continued) (gas models) 1. The following check should be made to determine if drain switch is defective. All checks should be made with drain switch in the closed position and the power off.
  • Page 49 Model 500/561/600 2-15. ELECTRICAL COMPONENTS Main Power Switch (Continued) (all models) The Main Power switch is a three way switch with a center OFF position. With the switch in the POWER position, the fryer will operate. With the switch in the PUMP position, the fi lter pump will operate but the heating unit will not.
  • Page 50 Model 500/561/600 2-15. ELECTRICAL COMPONENTS (Continued) Replacement 1. Remove control panel per Replacing Control Panel section. 2. Label wires at the Main Power switch and disconnect wires at switch. 3. Remove faulty switch and install new switch. 4. Reconnect wires to switch in the same position as noted on the labels.
  • Page 51 Model 500/561/600 2-15. ELECTRICAL COMPONENTS Fuse Holder(s) (Continued) (electric models) There are two fuse holders on each model of the electric fryers. There are no fuse holder assemblies for the gas models other than that at the main power source.

  • Page 52: Timing Control

    Model 500/561/600 2-16. TIMING CONTROL The TIMER CONTROL consists of a microswitch, indicator light, buzzer, reset timer and timer motor. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
  • Page 53 Model 500/561/600 2-16. TIMING CONTROL Replacement (Continued) 1. Remove control panel per Removing Control Panel section. 2. Label the wires and remove them from the timer. 3. Remove four screws securing the timer to the control panel. Replacement of timer may not be necessary if lamp is burned out, if buzzer coil is burned open, or if on-off switch is bad.

  • Page 54: Pressure Regulation/Exhaust

    Model 500/561/600 2-17. PRESSURE Solenoid Valve REGULATION/ This is an electromechanical device that causes pressure to be EXHAUST held in the frypot. The solenoid valve closes at the beginning of the cook cycle and is opened automatically by the timer at the end of the cook cycle.
  • Page 55 Model 500/561/600 2-17. PRESSURE REGULATION/ EXHAUST (Continued) Replacement 1. Remove Tru-Arc retaining clip on top of the coil housing. Solenoid Valve Assembly 2. Remove the nameplate and cover. 3. If only the coil is replaced, disconnect two coil wires at the wire nuts in the coil housing, and remove the coil from the housing.
  • Page 56 Model 500/561/600 2-17. PRESSURE 5. If the core-disc assembly is sticking due to buildup of shortening, REGULATION/ breading and food particles proceed with the following steps. EXHAUST (Continued) a. Unscrew the solenoid bonnet assembly from the solenoid valve body. Step 5a b.
  • Page 57 Model 500/561/600 2-17. PRESSURE d. Wash all parts in soap and hot water. REGULATION/ EXHAUST (Continued) If replacing Tefl on seals, or complete valve, proceed to step 6, otherwise, assemble in reverse order of disassembly. Assemble valve core and blade (6), with the smooth side of the hole towards the disc spring guide (9).
  • Page 58 Model 500/561/600 2-17. PRESSURE 7. To change seals: REGULATION/ EXHAUST (Continued) a. Remove the two adapter screws (22) which attach the pipe adapter (21) to the solenoid body (20). b. Remove the disc spring (10), guide (9), and seat (8).
  • Page 59 Model 500/561/600 2-17. PRESSURE REGULATION/ Deadweight Valve EXHAUST (Continued DO NOT ATTEMPT TO REMOVE THE VALVE CAP WHILE THE FRYER IS OPERATING. SEVERE Valve Ring Gauge BURNS, OR OTHER INJURIES COULD RESULT. The deadweight valve and safety relief valve are located side-by- side at the back of the unit.
  • Page 60 Model 500/561/600 2-17. PRESSURE Removal and Cleaning REGULATION/ of Safety Relief Valve EXHAUST (Continued) The safety relief valve should be cleaned once a year. DO NOT ATTEMPT TO REMOVE VALVE WHILE FRYER IS OPERATING. SEVERE BURNS OR OTHER INJURIES COULD RESULT.
  • Page 61 Model 500/561/600 2-17. PRESSURE Pressure Gauge Cleaning Steps REGULATION/ 1. Remove gauge and check inside the pipe fi ttings from dead- EXHAUST (Continued) weight body. Make certain fi ttings are clean and open. 2. Clean and reinstall the gauge. Condensation Box Assembly The deadweight valve and solenoid exhausts are directed into a condensation box, located in the rear of the fryer.
  • Page 62 Model 500/561/600 2-17. PRESSURE Lid Cover Assembly REGULATION/ EXHAUST (Continued Description In general, the lid spindle, the limit stop, the cover, the hinge, the inner and the reversible gasket comprise the lid cover assembly. Lid Cover Removal The lid cover is easily removable for cleaning or service.
  • Page 63 A special spring installation tool which greatly simplifi es this procedure is available from the fac- tory. (Henny Penny part number 21642) 1. Pull out on the retaining pin knob on the front of the cross bar to release lid cover.
  • Page 64 Model 500/561/600 2-17. PRESSURE Lid Hinge Spring REGULATION/ (Continued) EXHAUST (Continued) 6. Tighten the handle on the tool as far as it will go. Step 6 7. Place the spring (loaded in the tool) into position so that the u-shaped center of the tool is toward the front of fryer and the tool handle is toward the top of the fryer.
  • Page 65 Model 500/561/600 2-17. PRESSURE REGULATION/ EXHAUST (Continued) Latch Spring Installation The latch on the crossbar must have the external coil-type latch spring mounted on latch pin. If a latch spring is weak or broken, it must be replaced with a new spring, part number 33480.
  • Page 66 Reversing the Lid Gasket The gray rubber gasket surrounding the inside of lid is designed to be reversed. Henny Penny recommends that this be done on a quarterly basis. Purpose Because of heat expansion and the pressure used for the cooking process, the gasket is constantly under extreme stress.
  • Page 67 Model 500/561/600 2-17. PRESSURE Reversing the Lid Gasket REGULATION/ (Continued) EXHAUST (Continued) 1. There are two lid liner screws on either side of the lid cover. Back these four screws out about 1/2 inch. Step 1 2. Open lid and, using a thin blade screwdriver, pry out the gasket at the corners.
  • Page 68 Model 500/561/600 2-17. PRESSURE Reversing the Lid Gasket REGULATION/ (Continued) EXHAUST (Continued) Begin the installation by installing the four corners of the lid gasket. Lid Limit Stop Adjustment The lid limit stop, with proper adjustment, prevents unnecessary overtightening of the spindle, and as a result, extends the life of the lid gasket.
  • Page 69 Model 500/561/600 2-17. PRESSURE Lid Limit Stop REGULATION/ Adjustment (Continued) EXHAUST (Continued) It may be necessary to remove knobs and change their position in order to align the red knob with the red knob on the lid cover lid latch. When in the normal operating position, both red knobs should be aligned.
  • Page 70 Model 500/561/600 2-17. PRESSURE REGULATION/ EXHAUST (Continued) 5. Remove the ball from the locking collar. In some cases, lightly tapping the steel ball with a hammer may be needed. Step 5 6. Remove and inspect the idle nut. Step 6 7.
  • Page 71 Model 500/561/600 2-17. PRESSURE REGULATION/ EXHAUST (Continued) The acme nut must be changed when there is excessive play and movement between the spindle and the acme nut. 9. Using a nylon tape type wrench unthread the limit stop collar from the acme nut.
  • Page 72 Model 500/561/600 2-17. PRESSURE REGULATION/ EXHAUST (Continued) 12. Remove the locking pin and spring. Inspect and replace, if necessary. When reinstalling the locking pin, be certain it is put back in Step 12 its original position. The angled side of the pin should be to the right.

  • Page 73: Filtering System

    Model 500/561/600 2-17. PRESSURE 17. Slip the spindle through the limit stop, hold the idle nut REGULATION/ against the acme nut, and thread spindle through both. EXHAUST (Continued) There should be 20 to 60 thousandths between the acme nut and the idle nut. To increase dimension turn the idle nut counterclockwise;...
  • Page 74 Model 500/561/600 2-18. FILTERING SYSTEM (Continued) Installation 1. Attach the fi lter rinse hose with its quick disconnect female fi tting to the other half male fi tting inside the door, next to the fi lter valve handle. 2. To do this slide back the spring ring on the female end of the quick disconnect fi...
  • Page 75 Model 500/561/600 2-18. FILTERING SYSTEM (Continued) Filter Pump Repair The two most common causes for a fryer’s inability to pump shortening is that the pump is clogged with breading or solid shortening has cooled and solidifi ed in the lines and pump.
  • Page 76 Model 500/561/600 2-18. FILTERING SYSTEM (Continued) Pump Removal 1. If the pump needs to be replaced, loosen one inch nuts from the outfl ow and infl ow lines. Then remove the two bolts holding the pump to the motor with a 1/2 inch wrench.
  • Page 77 Model 500/561/600 2-18. FILTERING SYSTEM Pump Removal (Continued) (Continued) 4. To replace the pump and motor assembly, insure the main power has been removed from the fryer. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

  • Page 78: Gas Conversion

    Refer to the Technical Manual illustrated parts breakdown for kit identifi cation. Conversion must be accomplished by an authorized Henny Penny dealer or service representative, or personal injury could result. Service Hints On natural gas installation, the gas pressure regulator on the automatic gas control valve is factory set at 3.5 inch water...
  • Page 79 Model 500/561/600 2-19. GAS CONVERSION Maintenance (Continued) To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. To convert from one type of gas to another, follow the procedure below: 1.

  • Page 80: Electrical Conversions

    Model 500/561/600 2-19. GAS CONVERSION 12. Check for gas leak at supply line as per Service Hints in this section. (Continued) 13. Turn the gas control valve on and turn the gas control valve to the pilot position. 14. Check for gas leak at the gas control valve and main gas valve per step 12 of this section.

  • Page 81: Wiring Diagrams

    5. 500 Fryer, 380-415V-50Hz, 3 Ph, 4W+Gnd (63197) (Before April 1, 2006) ..........2-68 6. 500 Fryer, 380-415V-50Hz, 3 Ph, 4W+Gnd (71993) (April 1, 2006 & After) ..........2-69 7. 500 Fryer, C1000 & 2000, 208-240V-50/60 Hz-3 Ph, 240V Contactors (78541C) ........2-70 8.
  • Page 82 28. 500/561 Fryer, 380-415V-50/60 Hz-3 Ph (4W+Gnd) (63200) (Before April 1, 2006) ........ 2-91 29. 500/561 Fryer, 380-415V-50/60 Hz-3 Ph (4W+Gnd) (72002) (April 1, 2006 & After) ......2-92 30. 561 Electric Fryer, 13.5KW, 3 Ph, 208/240 VAC (48184) ................2-93 31.
  • Page 83 Model 500/561/600 2-22. INDEX OF WIRING DIAGRAMS Title Page 62. 600F Gas Fryer, 100-240V 50/60 Hz, 1-Phase (63357)(SN: AN0702112 & below)......... 2-125 63. 600F Gas Fryer, 100-240V 50/60 Hz, 1-Phase, SSI (75510C)(SN: AN0703021-0711029, Shaw) ... 2-126 64. 600F Gas Fryer, 100-240V-50/60 Hz-1 Ph, SSI (75510E) (SN: AN0711030 & above, Fenwal) ....2-127 65.
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  • Page 121 Model 500/561/600 1202 2-101...
  • Page 122 Model 500/561/600 2-102 1202...
  • Page 123 Model 500/561/600 1202 2-103...
  • Page 124 Model 500/561/600 2-104 1202...
  • Page 125 Model 500/561/600 2-105...
  • Page 126 Model 500/561/600 2-106 1202...
  • Page 127 Model 500/561/600 2-107...
  • Page 128 Model 500/561/600 SN: AN0702112 & below 2-108...
  • Page 129 Model 500/561/600 SN: AN0703021 to AN0711029 (Robertshaw Module) 2-109...
  • Page 130 Model 500/561/600 SN: AN0711030 & Above (Fenwal Module) 2-110...
  • Page 131 Model 500/561/600 SN: AN0702112 & below (SN: AN0703021 & above use 75555) 2-111...
  • Page 132 Model 500/561/600 SN: AN0702112 & below (SN: AN0703021 & above use 75555) 2-112...
  • Page 133 Model 500/561/600 SN: AN0702112 & below 2-113...
  • Page 134 Model 500/561/600 SN: AN0703021 to AN0711029 (Robertshaw Module) 2-114...
  • Page 135 Model 500/561/600 SN: AN0711030 & Above (Fenwal Module) 2-115...
  • Page 136 Model 500/561/600 Serial Number AN0807053 & Above 2-116...
  • Page 137 Model 500/561/600 Serial Number AN0807053 & Above 2-117...
  • Page 138 Model 500/561/600 2-118...
  • Page 139 Model 500/561/600 SN: AN0703021 to AN0711029 (Robertshaw Module) 2-119...
  • Page 140 Model 500/561/600 SN: AN0711030 & Above (Fenwal Module) 2-120...
  • Page 141 Model 500/561/600 2-121...
  • Page 142 Model 500/561/600 2-122...
  • Page 143 Model 500/561/600 2-123...
  • Page 144 Model 500/561/600 2-124...
  • Page 145 Model 500/561/600 SN: AN0702112 & below 2-125...
  • Page 146 Model 500/561/600 SN: AN0703021 to AN0711029 - (Robershaw Module) 2-126...
  • Page 147 Model 500/561/600 SN: AN0711030 & Above - (Fenwal Module) 2-127...
  • Page 148 Model 500/561/600 SN: AN0702112 & below 2-128...
  • Page 149 Model 500/561/600 SN: AN0703021 to AN0711029 (Robershaw Module) 2-129...
  • Page 150 Model 500/561/600 SN: AN0711030 & Above (Fenwal Module) 2-130...
  • Page 151 Model 500/561/600 SN: AN0702112 & below (SN: AN0703021 & above use 75510) 2-131...
  • Page 152 Model 500/561/600 2-132 1202...
  • Page 153 Model 500/561/600 2-133...
  • Page 154 Model 500/561/600 SN: AN0703021 to AN0711029 (Robertshaw Module) 2-134...
  • Page 155 Model 500/561/600 SN: AN0711030 & Above (Fenwal Module) 2-135...
  • Page 156 Model 500/561/600...

  • Page 157: Section 3. Parts Information

    3-1. INTRODUCTION This section lists and illustrates the replaceable parts of Henny Penny Model 500, 561 and 600 pressure fryers built after Novem- ber 6, 2000. If your unit was built prior to that date, some differences may exist. If you have any doubts, please contact your distributor.

  • Page 158: Subassemblies

    Model 500/561/600 3. Find the item number in the corresponding parts list, which shows the Henny Penny part number, a description of the part, any model or usage limitations, and the quantity of parts used on that illustration. (SAMPLE) 3-5. SUBASSEMBLIES In some cases, items in the parts list can be purchased in groups (called subassemblies) instead of purchasing individual parts.

  • Page 159: Prices

    3-8. DELIVERY shipped when your order is received. Other parts are ordered, by your distributor, from Henny Penny Corporation. Normally, these are sent to your distributor within 3 working days. All replacement parts (except lamps and fuses) are warranted for 3-9.

  • Page 160: Index Of Parts List Illustrations

    3-26 3-58 COUNTERTOP INSULATION ASSEMBLY (Gas Model) ......3-33 3-72 DEADWEIGHT VALVE ASSEMBLY .............. 3-13 3-31 DIRECT-CONNECT ASSEMBLY - MODEL 500 .......... 3-20 3-48 DIRECT-CONNECT ASSEMBLY - MODEL 600 .......... 3-21 3-49 DRAIN VALVE ASSEMBLY (Electric Model) ..........3-15 3-35 DRAIN VALVE ASSEMBLY (Gas Model) ............
  • Page 161 Model 500/561/600 3-11. INDEX OF PARTS LIST ILLUSTRATIONS (continued) Title Fig. No. Page No. FIREBOX INSULATION ASSEMBLY (Gas Model) ........3-35 3-76 FRAME and CABINET ASSEMBLY ............... 3-17 FRY BASKET (Gas or Electric Model) ............. 3-23 FRYPOT and GAS BURNER ASSY - NON-CE, DOMESTIC, &...
  • Page 162 Item No. Part No. Description Qty. COMPUTRON C1000 CONTROL 14952 KIT - 500/561 E/M TO C1000 RETROFIT ....... 14953 KIT - 600 E/M TO C1000 RETROFIT ......14956 KIT - 600 E/M TO C1000 RETROFIT-CANADA .... 14957 KIT - 500/561 E/M TO C1000 RETROFIT-CANADA ..
  • Page 163 Figure & Item No. Part No. Description Qty. COMPUTRON C2000 CONTROL 14896 KIT-500/600 E/M to C2000 WENDY’S RETROFIT .. 14934 KIT-500/600 E/M to C2000 WENDY’S RETRO-CAN..  1 14993 ASSY - PROBE - 6 INCH (GAS) .........
  • Page 164 Model 500/561/600 Figure 3-3. FAST Control Panel...
  • Page 165 NUMBER DESCRIPTION ASSY FAST CONTROL PANEL 51617 FAST CONTROL PANEL - 500 - 208-240V (KB020JJ & below) ..29938 FAST CONTROL PANEL - 500 - 380-415V (KB020JJ & below) ..63751 FAST CONTROL PANEL - 600-120V (KA021JJ to GA085JB) ..
  • Page 166 Model 500/561/600 Figure 3-4. Standard Control Panel 3-10 1205...
  • Page 167 BEZEL, Thermostat (Included in item 14b & 14c) ....SC01-023 SCREW, Thermostat (Included in item 14b & 14c) ....65183 ASSY, Pot Capillary Guard - 500/561(Included in item 14c) .. 32927 WRAP, Thermostat Capillary ............FAST Controls (Also see pgs. 3-8 & 3-9 for exploded view & details) 61722 Decal - FAST Controls ..............
  • Page 168 Model 500/561/600 Standard Control Panel Serial Number Description KB020JJ & Below Control Decal 64427 Control Decal-Wendy’s 61570 Control Decal-Pollo Campero 61572 Control Panel Stud Assy 18439 KB029JJ & Below Control Decal 64428 Control Panel Stud Assy 17524 KA020JJ & Below...
  • Page 169 Model 500/561/600 Figure 3-5. Automatic Reset Timer Assembly 3-13...
  • Page 170 Model 500/561/600 FIGURE UNITS & ITEM PART DESCRIPTION NUMBER ASSY AUTOMATIC RESET TIMER ASSEMBLY  1 16659 BUZZER COIL ASSY, 120 V .......... 1 18302 BUZZER COIL ASSY, 208-240 V ........ 2 16673 TIMER MOTOR, 120 V .............
  • Page 171 Model 500/561/600 International Only Electric Models Only Figure 3-6. Electric Conduit Assembly 3-15...
  • Page 172 CONDUIT, Flexible ............19617 NUT, Lock, 3/4 inch ............19708 COVER, Junction Box ............44485 COVER, Junctn. Box, Water Tight, CE & Australia (500) . 32779 COVER, Junction Box, Water Tight, CE (600) ....19616 NIPPLE, 3/4 inch Chase ............. 19707 BOX, Main Power Junction ..........
  • Page 173 Model 500/561/600 Figure 3-7. Frame and Cabinet Assembly 1205 3-17...
  • Page 174 Model 500/561/600 FIGURE UNITS & ITEM PART DESCRIPTION NUMBER ASSY FRAME AND CABINET ASSEMBLY FRAME ASSEMBLY-See chart on next page ... COVER, Back Shroud-See chart on next page ..SC03-005 SCREW, Panels and Bracket, Sheet Metal ....SHROUD ASSEMBLY-See chart on next page ..
  • Page 175 Model 500/561/600 Frame and Cabinet Assembly Serial Number Description KB020JJ & Below Front Panel 17602 Frame Assy(short) Frame Assy(long) Right Side Panel 17606 Left Side Panel 17604 KB029JJ & Below Front Panel 17602 Frame Assy(short) Frame Assy(long) Right Side Panel...
  • Page 176 Model 500/561/600 Frame and Cabinet Assembly Serial Number Description HB014JB & Above Back Shroud Cover 24534 Shroud Assy 67900 Front Panel 83195 Frame Assy(short) 23679 Frame Assy(long) 26854 Right Side Panel 56972 Left Side Panel 56973 HB017JB & Above Back Shroud Cover...
  • Page 177 Model 500/561/600 Figure 3-8. Lid Assembly FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY LID ASSEMBLY  1 16170 LID ASSEMBLY ..............16169 COVER ASSEMBLY ............16155 COVER, Lid ............. SC01-083 SCREW, Lid Cover ........... 16133 HOOK, Cover Retaining...........
  • Page 178 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-8 Cont’d.  16119 LINER, Inner Lid ............ 13   16120 GASKET, Reversible, Inner Lid Liner...... 14   16199 KIT, Latch Spring .............. 33480 SPRING ...............
  • Page 179 Model 500/561/600 Figure 3-9. Fry Basket (Gas or Electric Model) 3-23...
  • Page 180 ASSY, Weld-Crumb Pan/Tube-PFE-561 w/Handle .... 03397 ASSY, Weld-Crumb Pan/Tube-PFG-600 w/Handle ... 64071 HANDLE, Locking Assembly ..........19535 1/2 SIZE BASKET Support - Model 500/600 ....73037 1/2 SIZE Basket Support - Model 500 ........ 19509 1/2 SIZE Basket - Model 500/600 ........73025 1/2 SIZE Basket - Model 500 ..........
  • Page 181 Model 500/561/600 Figure 3-10. 3 Tier Wire Basket (Gas Model) FIGURE & ITEM PART NUMBER DESCRIPTION QTY. 3-10 64058 STAINLESS STEEL BASKET ..........64059 FRAME & 1st Shelf Assembly ........64060 SHELF, 2nd ..............64061 SHELF, 3rd ..............64062 COVER .................
  • Page 182 Model 500/561/600 Figure 3-11. 4 Tier Wire Basket (Electric Model) ITEM PART NUMBER DESCRIPTION QTY. 3-11 63039 STAINLESS STEEL BASKET ..........63041 FRAME & 1st. Shelf Assembly ........63043 SHELF, 2nd ..............63044 SHELF, 3rd ..............63045 SHELF, 4th ..............
  • Page 183 Model 500/561/600 Figure 3-12. Exhaust Stack Assembly 3-27...
  • Page 184 ASSY, Condensate Box-See chart on next page ..... 65725 WELD ASSY, Steam Box - Outer ........65726 WELD ASSY, Steam Box - Inner ........SC04-003 SCREW, #8-32 x 3/8 PH PHD S ......... 21302 ASSY, Exhaust Stack - 500/561 - SN: KB020JJ & Below ..3-28...
  • Page 185 Model 500/561/600 Exhaust Stack Assembly Item No. Serial Number Description KB020JJ & Below Condensation Line Assy 18506 KB029JJ & Below Condensation Line Assy 55432 KA020JJ & Below Condensation Line Assy 16838 Dead Weight Tube SS 16854 KB021JJ to BB016JA Condensation Line Assy...
  • Page 186 Model 500/561/600 Exhaust Stack Assembly Item Serial Description Number EB016JB to HB013JB Condensation Line Assy 24998 (except EB018JB Condensate Box Top use 65724 & EB019HB) Dead Weight Tube SS 65621 Flex Hose To Cond. Box 52124 Condensate Box Bottom use 65724...
  • Page 187 Model 500/561/600 NOTE: Turn safety relief valve towards rear of fryer. Figure 3-13. Deadweight Valve Assembly 3-31...
  • Page 188 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-13 DEADWEIGHT VALVE ASSEMBLY  16924 VALVE ASSEMBLY, Deadweight ........56305 BODY, Deadweight Valve ........16912 DECAL, DEADWEIGHT VALVE ......FP01-127 1/2 x 1/2 90 Degree Street L ........ ...
  • Page 189 Model 500/561/600 Figure 3-14. Solenoid Valve Assembly (Gas or Electric Model) 3-33...
  • Page 190 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-14 SOLENOID VALVE ASSEMBLY (Gas or Electric Model)  17121 VALVE, Solenoid, 120 Volt, 60 Cycle ........  18724 VALVE, Solenoid, 208-240 Volt, 50 Cycle ...... 18721 VALVE, Solenoid, 208/240 Volt, 60 Cycle ......
  • Page 191 Model 500/561/600 Figure 3-15. Drain Valve Assembly (Electric Model) 3-35...
  • Page 192 PIN, Cotter ................59964 INSULATION, Front Panel - 561 (500 elements) ....59956 INSULATION, Right Side Panel - 561 (500 elements) ..55412 INSULATION, Rear Panel - 561 (500 elements) ....59955 SHROUD, Control Panel-Rear - 561 (500 elements) ..
  • Page 193 Model 500/561/600 Frypot & Drain Valve Assembly Serial Number Description KB020JJ & Below Bracket - Drain Rod 18419 Drain Extension 18817 Pot & Countertop 18921 KB029JJ & Below Bracket - Drain Rod 44847 Pot & Countertop 56071 Pot & Countertop w/Firebar...
  • Page 194 Model 500/561/600 Figure 3-16. Drain Valve Assembly (Gas Model) 3-38...
  • Page 195 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-16 DRAIN VALVE ASSEMBLY (Gas Model) 17261 BODY, Drain Valve (June 1998 and above) ....55152 ASSY, Drain Valve & Coupling (May 1998 & below) 17210 COVER, Microswitch .............
  • Page 196 Model 500/561/600 Figure 3-17. Lower Filter Plumbing Components (Gas or Electric Model) 3-40...
  • Page 197 Model 500/561/600 FIGURE UNITS & ITEM PART DESCRIPTION NUMBER ASSY 3-17 LOWER FILTER PLUMBING COMPONENTS (Gas or Electric Model) 67589 MOTOR AND PUMP, Filter ..........   67583 MOTOR Only - 1/2 Horse Power ...... 17437 PUMP Only .............
  • Page 198 Model 500/561/600 Lower Filter Plumbing Components Description KB020JJ & Standpipe Assy 19102 Below Standpipe Tube 19101 Pump Return Tube Assy 16812 (includes 16808 & 16809) Pump Return Tube 64331 (use if pan has cover) Motor Splash Shield-CE 55281 KB029JJ &...
  • Page 199 Model 500/561/600 Figure 3-18. Upper Filter Plumbing Components 3-43...
  • Page 200 FP02-001 NIPPLE, Close ..............17306 TEE, Pipe ................. FP01-015 PLUG, Pipe ..............03001 HOSE ASSY, Filter Rinse Optional (models 500/561) ... 03002 HOSE ASSY, Filter Rinse Optional (models 600) ... FP02-007 NIPPLE, Pipe ............. 17319 ELBOW, Pipe ............. NIPPLE, Rinse Hose Pipe-See chart next page ..
  • Page 201 Model 500/561/600 Pump to Valve Tube Description KB020JJ & Below Pump to Valve Tube 18904 Rinse Hose Pipe Nipple 17320 Filter Valve & Rinse Hose Brkt 18419 KB029JJ & Below Pump to Valve Tube 44911 Rinse Hose Pipe Nipple 17320 Filter Valve &...
  • Page 202 Model 500/561/600 Figure 3-19. Filter Motor and Pump 3-46...
  • Page 203 Model 500/561/600 FIGURE UNITS & ITEM PART DESCRIPTION NUMBER ASSY 3-19 FILTER MOTOR AND PUMP  1 67583 MOTOR, 1/2 HP - 50/60 Hz .......... 2 17476 SEAL KIT ................ 3 17437 PUMP ASSEMBLY .............  4 SC01-132 SCREW, Pump Cover ............
  • Page 204 SPRING, Shortening Mgt............32723 ROD, Direct-Connect - 500 ............. 29769 GRIP, Fryer Handle ..............32526 BRACKET, Drain Rod - 500 ........... 14369 KIT, Direct-Connect (SN: KB020JJ & below) ......14365 KIT, Direct-Connect (SN: KB021JJ to HB013JB ....14425 KIT, Direct-Connect (SN: HB014JB & above) .......
  • Page 205 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-21 DIRECT-CONNECT ASSEMBLY - MODEL 600  65139 ASSY, Direct-Connect Hose ............ FP01-079 ELBOW, 5/8 Tube - 3/8 NPT Male.......... FP02-024 NIPPLE, 3/8 NPT Close B. I...........  17308 VALVE, Filter ................
  • Page 206 Model 500/561/600 Figure 3-22. Filter Drain Pan and Filter Screen Assembly 3-50...
  • Page 207 SCREEN, Bottom Filter(SN: AA0503097 & below-500/561) use 14671 or 14672 (SN: AN0503086 & below-600) ........65447 SCREEN, Bottom Filter - SS (SN: AA0503098 & above-500/561) (also see #16 below) (SN: AN0503087 & above-600) ... 17505 CLIPS, Filter Envelope ............  6 12102 FILTER, Envelope Paper (100 per carton) ......
  • Page 208 Model 500/561/600 Filter Screen Kits 65211 65447 17505 65208 63102 14671-GM 14672-Wendy’s Standard Filter Pan & Cover Assys. Description KB020JJ & Below Pan Cover 18915 19206 Pan Dolly 03387 KB029JJ & Below Pan Cover 18915 19206 Pan Dolly 03387 KA020JJ & Below...
  • Page 209 Model 500/561/600 Figure 3-23. Supersorb Filter Assembly - Before 3-1-02 3-53...
  • Page 210 Model 500/561/600 FIGURE UNITS & ITEM PART DESCRIPTION NUMBER ASSY 3-23 Supersorb Filter Assembly - Before 3-1-02   1 17430(use 69289) UNION, Female Fitting ............... FILTER PAN ASSEMBLY -See chart below ......70561 FILTER CLAMP RING w/Screw ..........36596 HANDLE, Filter Lock ..............
  • Page 211 NUMBER ASSY 3-24 Supersorb Filter Assembly - 3-1-02 and After 14423 KIT, 500/561 Supersorb Assy (Includes 1, 2A, 3-7, 8B, & 9) 14424 KIT, 600 Supersorb Assy (Includes 1, 2B, 3-7, 8B, & 9) .. 1 69289 ASSY, Filter Union ..............
  • Page 212 Model 500/561/600 Figure 3-25. Contactor and Frame Assembly (Single Phase Electric Model) 3-56...
  • Page 213  19405 CONTACTOR ...............  29942 CONTACTOR, Mercury 208-240 VAC ......(Before SN: AA0909048 - 500 or AB0909007 - 561)  65075 CONTACTOR, E/M Heat - Non-CE - 240V ....(After SN: AA0909047 - 500 OR AB0909006 - 561) ...
  • Page 214 Model 500/561/600 Figure 3-26. Contactor and Frame Assembly (Three Phase Electric Model) 3-58...
  • Page 215 KIT - 1 Phase to 3 Phase w/ Fuses (HB014JB to AA0611084) 14680 KIT - 1 Phase to 3 Phase Conversion (AA0611085 & above) 140068 KIT - 500 C8000 - 3 Phase to 1 Phase Conversion .... Recommended Parts *not shown...
  • Page 216 Model 500/561/600 Figure 3-27. Heating Element and High Limit Assembly (Electric Model) 3-60...
  • Page 217 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-27 HEATING ELEMENT AND HIGH LIMIT ASSEMBLY, (Electric Model)  18233-1 ELEMENT COMPLETE, Heating ............208 Volts, 4500 Watts  44756 ELEMENT - 208V-13.5kw-561 (units w/Firebars only) .....  18233-2 ELEMENT COMPLETE, Heating ............
  • Page 218 Model 500/561/600 Figure 3-28. Fan and High Temperature Limit Control (Gas Model) 3-62...
  • Page 219 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-28 FAN AND HIGH TEMPERATURE LIMIT CONTROL (Gas Model)  16738 CONTROL, High Temperature Limit ........ 60241 CONTROL, High Temp. Limit-E.G.O.-CE and Australia ..SN: CA012JJ and above ...
  • Page 220 Model 500/561/600 Figure 3-29. Electronic Ignition Assembly 3-64...
  • Page 221 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-29 ELECTRONIC IGNITION ASSEMBLY (only where applicable)  1 34380 ELECTRODE, Spark/Sense - SN: KA020JJ & below ..34376 IGNITOR BRACKET - SN: KA020JJ & below ..... 21522 IGNITOR BRACKET SN: KA021JJ & above ....
  • Page 222 Model 500/561/600 Figure 3-30. Frypot & Gas Burner Assy-Non-CE, Domestic, & Electronic Ignition 3-66...
  • Page 223 Model 500/561/600 FIGURE UNITS & ITEM NO. PART NUMBER DESCRIPTION PER ASSY 3-30 FRYPOT & GAS BURNER ASSY- NON-CE, DOMESTIC, AND ELECTRONIC IGNITION 16889 TOP ASSY, Pot & Counter (SN: KA020JJ & below) ........65007 TOP ASSY, Pot & Counter (SN: KA021JJ & above) ........
  • Page 224 Model 500/561/600 Figure 3-31. Gas Line and Burner Assembly - CE, Int’l, and Electronic Ignition 3-68...
  • Page 225 Model 500/561/600 FIGURE & PART UNITS ITEM NO. NUMBER DESCRIPTION PER ASSY 3-31 GAS LINE & BURNER ASSY-CE, INTERNATIONAL, & ELECTRONIC IGNITION 16205 CASTING Burner ................. 17013-1 SET, Orif ce, Natural Gas ............. 16561-1 ORIFICE, Natural Gas, S.S ............16562-1 ORIFICE, Natural Gas, Brass ............
  • Page 226 Model 500/561/600 Style 1 Style 2 Style 3 Style 4 Figure 3-32. Gas Control Valve 3-70...
  • Page 227 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-32 GAS CONTROL VALVE  1 ------- VALVE, Gas Control - See Table 1 Below ........ 2 16254 ACTUATOR, Gas Control Valve, 120 Volt, Natural ...... 2 16710 ACTUATOR, Gas Control Valve, 208-240 Volt, Natural ....
  • Page 228 Model 500/561/600 Figure 3-33. Countertop Insulation Assembly (Gas Model) 3-72...
  • Page 229 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-33 COUNTERTOP INSULATION ASSY (Gas Model) 14698 KIT, Complete Set - SN: KA021JJ & Above......16518 INSULATION, Complete Set - SN: 35886 to KA020JJ ..16310 INSULATION, Complete Set - SN: 35885 and Below ..
  • Page 230 Model 500/561/600 Figure 3-34. Firebox and Flue Assembly (Gas Model) 3-74...
  • Page 231 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-34 FIREBOX AND FLUE ASSEMBLY ........(Gas Model) 59728 STACK, Flue Exhaust - SN: KA021JJ & Above ....54865 STACK, Flue Exhaust - SN: KA020JJ & Below ....59223 CABINET ASSEMBLY, Firebox - SN: KA021JJ & Above 29679 CABINET ASSEMBLY, Firebox - SN: KA020JJ &...
  • Page 232 Model 500/561/600 Figure 3-35. Firebox Insulation Assembly (Gas Model) 3-76...
  • Page 233 Model 500/561/600 FIGURE UNITS & ITEM PART NUMBER DESCRIPTION ASSY 3-35 FIREBOX INSULATION ASSY (Gas Model) ....16505 INSULATION, Firebox - Complete Set ........ Cerefelt, Inside Firebox 63111 INSULATION, Side Panel , Cerefelt ......16502 INSULATION, Back Panel, Cerefelt ......
  • Page 234 Model 500/561/600 FIGURE & P ART UNITS ITEM NO. NUMBER DESCRIPTION PER ASSY None PFE-500 KFC SMS & NON-SMS CONTROLS & SPARE PARTS 16624 LIGHT, Indicator, red ..............28979 TRANSFORMER ................29382 DECAL, Membrane, Switch ............29887 CARD, Menu (rectangular) .............
  • Page 235 Model 500/561/600 FIGURE & PART UNITS ITEM NO. NUMBER DESCRIPTION PER ASSY None PFG-600 KFC SMS & NON-SMS CONTROLS & SPARE PARTS 14332 KIT - Temperature Probe (Non-SMS) ..........14428 KIT - 6 Inch Probe (600 SMS) ............17365 LIGHT, Indicator .................
  • Page 236 Model 500/561/600...

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