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Related Manuals for Gesswein Ultramax DF
Summary of Contents for Gesswein Ultramax DF
- Page 1 Instruction Manual ® Models: DF and SF...
- Page 2 UF-9700 ultrasonic handpiece and Power Hand 2X mechanical handpieces. Note: Because the new ULTRAMAX DF and SF units provide greater output power, it is important to follow the instructions on proper usage of clamp tools, found later in this manual.
- Page 3 5. Tool control touch pads for ordinary tools and clamp tools 6. Steady power and tool amplitude settings 7. Increased torque for all Gesswein Power Hand 2X 30V DC mechanical handpieces* 8. Instant rotary handpiece reversing switch for improved handling on edges, corners and radius surfaces* 9.
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Page 4: Specifications
Specifications Power Pack Model ULTRAMAX DF ULTRAMAX SF Electrical 115 or 230V, 50/60Hz 115 or 230V, 50/60Hz Frequency (range) 24kHz (20.0-30.0kHz) 24KHz (20.0-30.0khz) Amplitude (stroke) 4-40 microns 4-40 microns Frequency Adjustment Auto feedback system Auto feedback system Ultrasonic Power Output... -
Page 5: Optional Accessories
0.8T x 4W x 40L, #600 *Measurements in mm. • Flat Ceramic Stone Tool, 0.8T x 4W x 40L, #800 Optional Accessories Contact Gesswein for information on the complete line of tool accessories and Power Hand 2X mechanical handpiece options. -
Page 6: Parts Nomenclature
Parts Nomenclature 5.1 ULTRAMAX DF Power Pack 1. Main Power Switch Front Panel 2. Main Power Indicator Lamp 3. On/Off and Reset Switch 4. On/Off Pilot Lamp 5. Output Socket for optional foot rheostat/switch 6. 30V DC Output Socket for Power Hand 2X handpiece 7. - Page 7 5.2 ULTRAMAX SF Power Pack 1. Main Power Switch Front Panel 2. Main Power Indicator Lamp 3. On/Off and Reset Switch 4. On/Off Pilot Lamp 5. Output Socket for optional foot/rheostat switch 6. Output Socket for UF-9700 ultrasonic handpiece 7. Output Power Control Touch Pads 8.
- Page 8 5.3 UF-9700 Ultrasonic Handpiece The UF-9700 ultrasonic handpiece accepts 6mm threaded tools and Clamp Tool Holders. Additionally, 4mm threaded tools (but not 4mm Clamp Tool Holders) can be used with a 6/4mm Tool Adapter. Note: Use only 6mm Clamp Tool Holders with the UF-9700 handpiece. Do not twist or bend the UF-9700 cord sharply.
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Page 9: General Description Of Use
6.1 Function Electric power to ULTRAMAX units is supplied from a 115V AC* source. ULTRAMAX DF and SF power packs convert this power source to a 24kHz electrical signal. The signal is sent to the UF-9700 ultrasonic handpiece, which converts it to mechanical reciprocating motion. - Page 10 Ordinary tools include all Gesswein ultrasonic tools except those used in Clamp Tool Holders. Gesswein ordinary factory premounted tools are made to match the resonant frequency of ULTRAMAX DF and SF. The manufacturer does not accept any liability for other manufacturers’ tools.
- Page 11 Operational Hints for Ordinary Tools Do not apply excessive pressure on the tool. ULTRAMAX DF and SF polish • best when only a small amount of pressure is applied. The more pressure applied to the work surface, the less cutting power.
- Page 12 When using clamp tools, depress the “CLAMP TOOL” selector switch on the front panel of the ULTRAMAX DF or SF. Selecting “CLAMP TOOL” cuts power output to provide efficient polishing motion. “CLAMP TOOL” mode eliminates the excessive heat buildup that causes abrasive stones to break down and wood laps to burn.
- Page 13 B. Check to ensure single-phase voltage available is the same as that marked on the Specification Plate located on the ULTRAMAX DF/SF rear panel. Connect the ULTRAMAX DF/SF power cable to the main power supply, and turn Main Power Switch on. The Main Power Indicator Lamp lights up.
- Page 14 B. Check to ensure single-phase voltage available is the same as that marked on the Specification Plate located on the ULTRAMAX DF rear panel. Connect the ULTRAMAX DF power cable to the main power supply, and turn the Main Power Switch on. The Main Power Indicator Lamp lights up.
- Page 15 Recommended Ultrasonic Settings Tool Type Output Indicator Recommended Ultrasonic Selector Switch Position Tool Application Choice Stroke: Up to 40 microns. Coarse finishing using dia- mond files and stones from Ordinary Clamp 200 to 320 grit. Ordinary Tool Tool Tools (6 and 4mm threaded) Stroke: Up to 30 microns.
- Page 16 E. Carrying Handle (DF/SF) – Provides portability. F. Standard Fuse (DF/SF) – Allows easy replacement with a Phillips screwdriver. ULTRAMAX DF: 2A in 115V model, 1.5A in 230V model. ULTRAMAX SF: 1.5A in 115V model, 1A in 230V model. G. Small and Beveled Protector Sleeves (DF/SF) – Small protects ordinary tools;...
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Page 17: Operational Precautions
Keep the power packs away from excessive heat, humidity and corrosive chemicals. Always disengage handpiece and power pack by the plugs — not the cords. Note: Gesswein cannot accept responsibility for the incorrect use of ULTRAMAX DF/SF power packs and/or UF-9700 ultrasonic handpiece. -
Page 18: Troubleshooting Chart
Troubleshooting Chart IMPORTANT: ULTRAMAX DF/SF power packs and UF-9700 ultrasonic handpiece are sealed units. To protect your warranty, do not dismantle. Problem Possible Cause ......Remedy No vibration • Loose connection of plugs......Check • Switches not in correct position....Check Low vibration •... -
Page 19: Warranty
Within the warranty period, Gesswein or the manufacturer will repair or replace defective units. All claims must be made in writing to Gesswein and must include date of purchase and serial numbers of power pack and ultrasonic handpiece.
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