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10/2011 MN04802007Z-EN
Operating Instructions
replaces M001089-08, 03/2010
XV200
MICRO PANEL

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Summary of Contents for Eaton XV200

  • Page 1 10/2011 MN04802007Z-EN Operating Instructions replaces M001089-08, 03/2010 XV200 MICRO PANEL...
  • Page 2 All brand and product names are trademarks or registered trademarks of the owner concerned. Copyright © Eaton Automation AG, CH-9008 St. Gallen All rights reserved, also for the translation. None of this document may be reproduced or processed, duplicated or distributed by electronic systems in any form (print, photocopy, microfilm or any other process) without the written permission of Eaton Automation AG, St.
  • Page 3: Table Of Contents

    Overview of interfaces....................5.3.2 Preparation of cables with D-Sub connector............... 5.3.3 Power supply....................... 5.3.4 RS232 (System Port) ....................5.3.5 Ethernet........................5.3.6 USB Device......................... 5.3.7 CAN..........................5.3.8 Profibus ........................Mounting ........................5.4.1 Mounting the device ....................MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 4 Disposal ........................Technical data ......................Dimensions and weights ..................... Display ........................Touch sensor ......................System ........................Interfaces ........................9.5.1 Power supply....................... Enclosure ratings ......................Agency approvals and standards................Applicable standards and regulations ................. Ambient conditions...................... MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 5: General

    Purpose of these Operating Instructions These Operating Instructions contain the information required for the correct and safe use of the MICRO PANELs XV200; MK2. The Operating Instructions are part of the devices and must therefore be kept nearby. These Operating Instructions describe all aspects of the devices: transport, installation, commissioning, operation, maintenance, storage and disposal.
  • Page 6 1 General 1.3 Additional documentation MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 7: Device Description

    XV200 and MK2 are two different names of equivalent products. Function MICRO PANELs XV200; MK2 can be used as HMI devices or as integrated HMI/PLC devices. Intended use MICRO PANELs XV200; MK2 are primarily used in machine and system building. They are designed exclusively for the visualization, operation and control of machines and systems.
  • Page 8: Device Versions

    2 Device description 2.4 Device versions Device versions Fig. 1 XV200, MK2 MICRO PANELs XV200; MK2 are available in the following versions: Version with XV200 type MK2 type Monochrome display XV-232-57BAS MK2-232-57BAS  RS232 interface, not electrically isolated  Monochrome display...
  • Page 9: Package Contents

    2 Device description 2.5 Package contents Package contents The package contents of the MICRO PANELs XV200; MK2 consist of the following: Designation MICRO PANEL: XV-232-57BAS or MK2-232-57BAS or   XV-230-57MPN or MK2-230-57MPN or   XV-230-57CNN or MK2-230-57CNN or ...
  • Page 10 2 Device description 2.7 Designation MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 11: Safety Regulations

     Read this chapter before working with the device. This contains important information for your personal safety. This chapter must be read and understood by all persons work- ing with this device. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 12: Meaning Of Symbols

    Signal word CAUTION without safety alert symbol Indicates a situation which, if not avoided, could result in material damage.  Indicates useful information. The danger symbol used and the text indicate the actual danger and the related preventative measures. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 13: Mandatory Requirements, Personnel

    It must be ensured that the device is properly connected, mounted, maintained and disposed of in compliance with all relevant standards and safety regulations. 3.3.5 Prohibited use The implementation of safety functions (relating to the protection of personnel and machinery) using the device is prohibited. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 14: Requirements For Proper Operation

    Failure or malfunction of the device  Improper handling or use  Failure to observe the Operating Instructions  Conversions, modifications and repairs to the device   Repairs, see Chapter 7.3.1 Repairs,  49. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 15: Device Related Hazards

    Avoid contact with components (such as connector pins) that are susceptible to  electrostatic discharge. Discharge (by touching a grounded metal object) any static charge accumulated  in your body before touching the device. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 16 If condensation is present on the device, or if it was exposed to temperature fluc-  tuations, it must be allowed to adjust to room temperature (do not expose the de- vice to the direct heat of heating devices) prior to commissioning. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 17 Do not use any pointed or sharp objects (e.g. knife) for cleaning.  Do not use any aggressive or abrasive cleaning agent or solvent.  Avoid any liquid entering the device (risk of short-circuit).  MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 18 3 Safety regulations 3.4 Device related hazards MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 19: Operating And Indication Elements

    Detection of the actuation of the operating elements shown on the display. These devices are operated by touching the operating elements with your finger or with a stylus. E Control button Function depends on the software used. Tab. 3 Operating and indication elements MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 20 4 Operating and indication elements 4.1 Overview MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 21: Installation

    5 Installation 5.1 Safety regulations Installation Safety regulations  Read Chapter 3 Safety regulations,  11 before installing and commissioning the de- vice. This contains important information for your personal safety. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 22: Requirements For The Place Of Installation

    Properties of the mounting surfaces:  Material thickness at the mounting cutout 2…5 mm  Flatness ≤ 0.5 mm  (this requirement must also be fulfilled when the device is mounted!) Surface roughness Rz ≤ 120  MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 23: Interfaces

    Any generally applicable regulations and standards must be fulfilled.  CAUTION Non-isolated interfaces The device may be damaged due to potential differences. The GND terminals of all bus stations must be connected.  MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 24: Overview Of Interfaces

    → Chapter 5.3.3,  27 D Power supply E DIAG Only for service tasks F BFL (Boot Flash Lock) Only for service tasks G USB Device → Chapter 5.3.6,  31 Tab. 4 Overview of interfaces MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 25: Preparation Of Cables With D-Sub Connector

    The folded back shield braid end must be covered by the heat shrinkable tubing or by the  rubber grommet. Fit the D-Sub connector to the cable end: The exposed metal shield braid must be clamped to the connector casing with the cable clamp.  MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 26 B Heat shrinkable tubing or rubber grommet E D-Sub connector C Cable clamp F Mounting screw UNC  The EMC values stated in the technical data (immunity and emission) can only be guar- anteed by observing the prescribed cable preparation! MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 27: Power Supply

    / max. 2.5 mm (lead or wire)  min. AWG18 / max. AWG12  Stripping length 7 mm Max. tightening torque 0.6…0.8 Nm / 5…7 Lb. In. Tab. 6 Preparing the wiring of the connector MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 28: Rs232 (System Port)

    The maximum baud rate depends on the cable length:  Cable length Max. baud rate 2.5 m 115200 Bit/s 57600 Bit/s 10 m 38400 Bit/s 15 m 19200 Bit/s 30 m 9600 Bit/s Tab. 8 Relationship of cable length / baud rate MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 29 5 Installation 5.3 Interfaces  When preparing the cables, ensure that there is a low-resistance connection between the cable shield and the connector casing (→ Chapter 5.3.2,  25). MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 30: Ethernet

    Communication can be disturbed and the connection mechanics damaged if the Ethernet interface is exposed to severe vibration or the RJ45 plug connection is pulled. Protect the RJ45 connection from severe vibration.  Protect the RJ45 connection from pulling on the socket.  MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 31: Usb Device

    5.3 Interfaces 5.3.6 USB Device The USB Device interface supports USB 1.1. Fig. 11 USB Device interface (USB Device, type B) Cable Only use shielded USB standard cable.  Maximum cable length: 5 m.  MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 32: Can

    Pins 1, 4, 5, 8 and 9 must not be connected.  The CAN bus drivers are fed internally with power.  No power supply for third-party devices is implemented on the CAN connector.  MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 33 The bus segment must be terminated at both ends.  No more than two terminations must be provided on each bus segment.  Transmission faults can occur if operation is carried out without the correct termina-  tion. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 34 5 Installation 5.3 Interfaces Fig. 13 Bus segment with four bus stations MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 35: Profibus

    Cable specifications Rated surge impedance 150 Ω Permissible surge impedance 135…165 Ω Capacitance per unit length < 30 pF/m Loop resistance < 110 Ω/km ≥ 0.34 mm Core cross-section (22 AWG) Tab. 14 Cable specifications MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 36 M5EXT M5EXT M5EXT (GND) (GND) (GND) (GND) (GND) (GND) Fig. 15 Bus segment with four bus stations Alternatively, the termination can be implemented using jumpers between Pin 1 and 2, Pin 7 and 9. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 37 5 Installation 5.3 Interfaces M5EXT (GND) Fig. 16 Alternative termination (only for XV200, MK2)  The bus segment must be terminated at both ends.  No more than two terminations must be provided on each bus segment.  At least one of the two terminations must be fed by the bus station.
  • Page 38: Mounting

    The device is not provided with an On/Off switch. If the power supply is not provided with a switch, the device will start up (boot) as soon as it is connected to the power sup- ply. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 39: Mounting The Device

    The join of the sealing strip must be positioned on the bottom of the device.  Do not twist the sealing strip when it is inserted.  Cut the sealing strip to a suitable length so that the join is tight.  MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 40 Tightening the threaded pins too tightly may damage the device. Tighten threaded pins with a max. tightening torque of 0.1 Nm.   The positions of the retaining brackets depend on the mounting requirements. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 41 One retaining bracket at each of the fixing positions (left, right and in the center) Left and right on the device:  One retaining bracket each at the central fixing position Fig. 21 Devices with eight retaining brackets (meet IP65 requirements) MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 42 5 Installation 5.4 Mounting MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 43: Operation

    If condensation is present on the device, or if it was exposed to temperature fluc-  tuations, it must be allowed to adjust to room temperature (do not expose the de- vice to the direct heat of heating devices) prior to commissioning. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 44: Starting The Device

    (→ Document «MN05010007Z-EN System Description Windows CE»): Adjust the system settings of the device. Install the required application programs.  The lifespan of the backlight can be increased by reducing the brightness (→ Document «MN05010007Z-EN System Description Windows CE»). MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 45: Switching Off The Device

    (CCFL) of the backlight. Avoid frequent on/off switching of the device.  Reduce the brightness of the backlight instead (→ Document «MN05010007Z-EN  System Description Windows CE»). De-energize the device. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 46 6 Operation 6.3 Switching off the device MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 47: Maintenance And Service

    7 Maintenance and service 7.1 Safety regulations Maintenance and service Safety regulations  Read Chapter 3 Safety regulations,  11 before working with the device. This contains important information for your personal safety. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 48: Maintenance

    The resistive touch is already calibrated when delivered. However, it must be recalibrated if it does not respond correctly to touch operation. Touch calibration, see Document «MN05010007Z-EN System Description Windows CE». 7.2.3 Battery The integrated battery cannot be exchanged. Lifespan, see Chapter 9.4 System,  57. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 49: Service

    Repairs The device must only be opened by the manufacturer or by an authorized repair center. Contact your local supplier or Eaton technical support for repairs. Only the original packaging should be used for transporting the device. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 50: Troubleshooting

    Resistive touch is not correctly calibrated. Start (boot) the device.  Calibrate touch  (→ Document «MN05010007Z-EN System Description Windows CE»). Touch is deactivated. Start (boot) the device.  Activate touch  (→ Document «MN05010007Z-EN System Description Windows CE»). MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 51 The threaded pins for mounting the device have Loosen the threaded pins (observe max. been tightened too much. torque, → Chapter 5.4.1,  39). Device is faulty. Send in your device for repair. Tab. 16 Troubleshooting MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 52 7 Maintenance and service 7.4 Troubleshooting MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 53: Storage, Transport And Disposal

    Damage to the device must be prevented during transport (use an appropriate packaging). The ambient conditions must be fulfilled even when the device is transported. See Chapter 9.9 Ambient conditions,  60. Check the device on arrival for damage in transit. MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 54: Disposal

    The materials used for our housings are halogen-free. Materials used in the packaging Packaging Material External packaging Cardboard Internal packaging Cardboard with PE foil  Plastic bag: Polyethylene (PE)  Tab. 18 Materials used in the packaging MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 55: Technical Data

    Width 212 mm Depth 55 mm Thickness of front plate 5 mm Mounting depth 50 mm Mounting cutout 198 mm × 142 mm (±1 mm) Weight Approx. 0.7 kg Tab. 19 Dimensions and weights MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 56: Display

    100 % or ca. 80 % brightness Lifespan Normally 50 000 h Resistive touch back panel Touch sensor (glass with foil) Tab. 20 Display Touch sensor Property XV200; MK2 Type Resistive touch Technology 4-wire Tab. 21 Touch sensor MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 57: System

    Profibus, not electrically isolated, max. 1.5 Mbit/s Power supply → Chapter 9.5.1,  58 DIAG Only for service tasks BFL (Boot Flash Lock) Only for service tasks USB Device USB 1.1, not electrically isolated Tab. 23 Interfaces MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 58: Power Supply

    Max. 0.35 A (24 VDC) Starting current inrush 2.0 A Protection against reverse polarity Fuse Yes (maintenance-free) Potential isolation Tab. 24 Power supply Enclosure ratings Property XV200; MK2 Front IP65 Rear IP20 Tab. 25 Enclosure ratings MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 59: Agency Approvals And Standards

    IEC/EN 61241-0 Electrical apparatus for use in the presence of IEC/EN 61241-1 combustible dust Safety IEC/EN 60950 Safety of information technology equipment UL 60950 (Engineering conditions of acceptability by UL, → Chapter 5.2.1,  22) MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...
  • Page 60: Ambient Conditions

     9…60 Hz: 0.15 mm  Acceleration: 60…150 Hz: 2 g  Schock in accordance with IEC/EN 60068-2-27 15 g / 11 ms Fall test In accordance with IEC/EN 60068-2-31 Tab. 28 Ambient conditions MICRO PANEL XV200 10/2011 MN04802007Z-EN www.eaton.com...

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