Eaton XV-152 Operating Instructions Manual
Eaton XV-152 Operating Instructions Manual

Eaton XV-152 Operating Instructions Manual

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Operating Instructions
12/2011 MN04802006Z-EN
XV-152
MICRO PANEL

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Summary of Contents for Eaton XV-152

  • Page 1 Operating Instructions 12/2011 MN04802006Z-EN XV-152 MICRO PANEL...
  • Page 2 All brand and product names are trademarks or registered trademarks of the owner concerned. Copyright © Eaton Automation AG, CH-9008 St. Gallen All rights reserved, also for the translation. None of this document may be reproduced or processed, duplicated or distributed by electronic systems in any form (print, photocopy, microfilm or any other process) without the written permission of Eaton Automation AG, St.
  • Page 3: Table Of Contents

    Preparation of cables with D-Sub connector............... 5.3.3 Power supply....................... 5.3.4 RS232 (System Port) ....................5.3.5 Ethernet........................5.3.6 USB Device......................... 5.3.7 USB Host ........................5.3.8 SmartWire-DT Master ....................5.3.8.1 Additional documentation for devices with SmartWire-DT Master interface ....MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 4 Interfaces ........................9.5.1 Power supply....................... 9.5.2 SmartWire-DT Master ....................9.5.2.1 POW/AUX (power supply interface for SmartWire-DT)..........9.5.2.2 SWD (SmartWire-DT interface)................... Enclosure ratings ......................Agency approvals and standards................Applicable standards and regulations ................. Ambient conditions...................... MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 5: General

    Purpose of these Operating Instructions These Operating Instructions contain the information required for the correct and safe use of the MICRO PANELs XV-152. The Operating Instructions are part of the devices and must therefore be kept nearby. These Operating Instructions describe all aspects of the devices: transport, installation, commissioning, operation, maintenance, storage and disposal.
  • Page 6: Additional Documentation

    (information on networks in general and on the integration of PCs and MICRO PANELs in networks)  The documents can also be downloaded from www.eaton.com (search document No.  via search field of the home page). Documents relevant for the devices with SmartWire-DT Master interface, see Chapter ...
  • Page 7: Device Description

    MICRO PANELs XV-152 can be used as HMI devices or as integrated HMI/PLC devices. Intended use MICRO PANELs XV-152 are primarily used in machine and system building. They are designed exclu- sively for the visualization, operation and control of machines and systems. Any other use must be agreed beforehand with the manufacturer.
  • Page 8 2 Device description 2.3 Device versions MICRO PANELs XV-152 are available in the following versions: Basic device Display Communication interfaces XV-152 type Version D: Resistive touch, RS232 XV-152-D0-57TVR… 1 Slot for 1 SD card 5.7" TFT-LCD, 64k colors,  RS485 and RS232 XV-152-D4-57TVR…...
  • Page 9: Package Contents

    2 Device description 2.4 Package contents Package contents The accessories supplied with the MICRO PANELs XV-152 depend on the size of the device. 2.4.1 5.7" and 8.4" devices Designation MICRO PANEL: XV-152-…-57TVR… or  XV-152-…-84TVR…  8 or 4 Retaining brackets with threaded pin for mounting the device...
  • Page 10: Designation

    Permissible mounting options (top edge «Top»)  Support To ensure fast and optimum support always provide the support personnel with the following informa- tion on the nameplate: Part no. (Part-No or Art.-No)  Serial no.  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 11: Safety Regulations

     Read this chapter before working with the device. This contains important information for your personal safety. This chapter must be read and understood by all persons work- ing with this device. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 12: Meaning Of Symbols

    Signal word CAUTION without safety alert symbol Indicates a situation which, if not avoided, could result in material damage.  Indicates useful information. The danger symbol used and the text indicate the actual danger and the related preventative measures. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 13: Mandatory Requirements, Personnel

    It must be ensured that the device is properly connected, mounted, maintained and disposed of in compliance with all relevant standards and safety regulations. 3.3.5 Prohibited use The implementation of safety functions (relating to the protection of personnel and machinery) using the device is prohibited. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 14: Requirements For Proper Operation

    Failure or malfunction of the device  Improper handling or use  Failure to observe the Operating Instructions  Conversions, modifications and repairs to the device   Repairs, see Chapter 7.3.1 Repairs,  55. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 15: Device Related Hazards

    Avoid contact with components (such as connector pins) that are susceptible to  electrostatic discharge. Discharge (by touching a grounded metal object) any static charge accumulated  in your body before touching the device. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 16 CAUTION UV light When exposed to UV light, plastics can embrittle and the lifespan of the device is reduced. Protect the device against direct sunlight (UV rays).  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 17 Do not use any pointed or sharp objects (e.g. knife) for cleaning.  Do not use any aggressive or abrasive cleaning agent or solvent.  Avoid any liquid entering the device (risk of short-circuit).  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 18 3 Safety regulations 3.4 Device related hazards MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 19: Operating And Indication Elements

    Detection of the actuation of the operating elements shown on the display. These devices are operated by touching the operating elements with your finger or with a stylus. B Display Display operating and indication elements. Tab. 4 Operating and indication elements on the front MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 20: Operating Elements On The Service Side

    The device has the following operating elements on the service side: Element Function A SD slot 0 Slot for SD card. B Control button Function depends on the software used. Tab. 5 Operating elements on the service side MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 21: Installation

    5 Installation 5.1 Safety regulations Installation Safety regulations  Read Chapter 3 Safety regulations,  11 before installing and commissioning the de- vice. This contains important information for your personal safety. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 22: Requirements For The Place Of Installation

    Properties of the mounting surfaces:  Material thickness at the mounting cutout 2…5 mm  Flatness ≤ 0.5 mm  (this requirement must also be fulfilled when the device is mounted!) Surface roughness Rz ≤ 120  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 23: Interfaces

    Any generally applicable regulations and standards must be fulfilled.  CAUTION Non-isolated interfaces The device may be damaged due to potential differences. The GND terminals of all bus stations must be connected.  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 24: Overview Of Interfaces

    RS232 (System Port) RS485 → Chapter 5.3.11,  43 E Power supply → Chapter 5.3.3,  27 F DIAG Only for service tasks G Jumper UPD/RUN Only for service tasks Tab. 6 Overview of interfaces MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 25: Preparation Of Cables With D-Sub Connector

    The folded back shield braid end must be covered by the heat shrinkable tubing or by the  rubber grommet. Fit the D-Sub connector to the cable end: The exposed metal shield braid must be clamped to the connector casing with the cable clamp.  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 26 B Heat shrinkable tubing or rubber grommet E D-Sub connector C Cable clamp F Mounting screw UNC  The EMC values stated in the technical data (immunity and emission) can only be guar- anteed by observing the prescribed cable preparation! MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 27: Power Supply

    / max. 2.5 mm (lead or wire)  min. AWG18 / max. AWG12  Stripping length 7 mm Max. tightening torque 0.6…0.8 Nm / 5…7 Lb. In. Tab. 8 Preparing the wiring of the connector MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 28: Rs232 (System Port)

    The maximum baud rate depends on the cable length:  Cable length Max. baud rate 2.5 m 115200 Bit/s 57600 Bit/s 10 m 38400 Bit/s 15 m 19200 Bit/s 30 m 9600 Bit/s Tab. 10 Relationship of cable length / baud rate MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 29 5 Installation 5.3 Interfaces  When preparing the cables, ensure that there is a low-resistance connection between the cable shield and the connector casing (→ Chapter 5.3.2,  25). MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 30: Ethernet

    Communication can be disturbed and the connection mechanics damaged if the Ethernet interface is exposed to severe vibration or the RJ45 plug connection is pulled. Protect the RJ45 connection from severe vibration.  Protect the RJ45 connection from pulling on the socket.  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 31: Usb Device

     5.3.7 USB Host The USB Host interface supports USB 2.0. Fig. 12 USB Host interface (USB Host, type A) Cable Only use shielded USB standard cable.  Maximum cable length: 5 m.  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 32: Smartwire-Dt Master

    (Use of the PLC programming tool XSoft-CoDeSys-2 and the PLC runtime system for the XV100 device type with Windows CE)  The documents can also be downloaded from www.eaton.com (search document No. via search field of the home page). MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 33: Operating And Indication Elements Of The Smartwire-Dt Master Interface

    (→ Chapter 5.3.8.5,  36). E Configuration button Configuring the SmartWire-DT network. F SWD interface SmartWire-DT interface (→ Chapter 5.3.8.4,  35) Tab. 12 Operating and indication elements of the SmartWire-DT Master interface MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 34: Pow/Aux (Power Supply For Smartwire-Dt)

    The following must be observed when the connector wiring is prepared:  Preparing the wiring of the connector Terminal type Tension clamp terminal Crimpable wire solid 0.2…1.5 mm (AWG24…16) Stripping length 6…7 mm Tab. 14 Preparing the wiring of the connector MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 35: Swd (Smartwire-Dt Interface)

    SWD4-100LF8-24 with the relevant blade terminals SWD4-8MF2 or  SWD4-(3/5/10)F8-24-2S (prefabricated cable)   Detailed instructions on fitting the blade terminal SWD4-8MF2 are provided in the Doc- ument «MN05006002Z-EN Manual SmartWire-DT The System», Chapter «Fitting the blade terminal SWD4-8MF2». MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 36: Commissioning Of The Smartwire-Dt Netwerk

    Download the PLC project (XSoft-CoDeSys-2) onto the device. If the project configuration is identical to the stored target configuration, the Config LED lights  up green and the data exchange of the input and output data can start. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 37 Tab. 16 SWD LED and Config LED  The description of the project configuration (SmartWire-DT configuration in XSoft- CoDeSys-2 project) are provided in the Document «MN04802091Z-EN User Manual XSoft-CoDeSys-2: PLC programming XV100», Chapter «SmartWire-DT configuration». MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 38: Can

    Pins 1, 4, 5, 8 and 9 must not be connected.  The CAN bus drivers are fed internally with power.  No power supply for third-party devices is implemented on the CAN connector.  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 39 The bus segment must be terminated at both ends.  No more than two terminations must be provided on each bus segment.  Transmission faults can occur if operation is carried out without the correct termina-  tion. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 40 5 Installation 5.3 Interfaces Fig. 18 Bus segment with four bus stations MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 41: Profibus

    Cable specifications Rated surge impedance 150 Ω Permissible surge impedance 135…165 Ω Capacitance per unit length < 30 pF/m Loop resistance < 110 Ω/km ≥ 0.34 mm Core cross-section (22 AWG) Tab. 21 Cable specifications MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 42 At least one of the two terminations must be fed by the bus station.  Transmission faults can occur if operation is carried out without the correct termina-  tion on the Profibus network. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 43: Rs485

    Fig. 21 RS485 interface (9-pin, D-Sub, male, UNC) Signal Assignment Line B Ground Line A Tab. 23 Pin assignment of the RS485 interface  nc: Pins 1, 2, 4, 6, 8 and 9 must not be connected. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 44 No more than two terminations must be provided on each bus segment.  Transmission faults can occur if operation is carried out without the correct termina-  tion. Fig. 22 Bus segment with four bus stations MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 45: Mounting

    The device is not provided with an On/Off switch. If the power supply is not provided with a switch, the device will start up (boot) as soon as it is connected to the power sup- ply. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 46: Mounting The Device

    Material thickness at the mounting cutout 2…5 mm  198.0 261.0 +1/-1 +1/-1 Fig. 23 Mounting cutout for 5.7" devices Fig. 24 Mounting cutout for 8.4" devices 329.0 +1/-1 Fig. 25 Mounting cutout for 10.4" devices MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 47 CAUTION Mechanical damage to the device Tightening the threaded pins too tightly may damage the device. Tighten threaded pins with a max. tightening torque of 0.2 Nm.  MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 48 One retaining bracket at each of the fixing positions (left, right and in the center) Left and right on the device:  One retaining bracket each at the central fixing position Fig. 29 Devices with eight retaining brackets (meet IP65 / NEMA 4X requirements) MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 49: Operation

    If condensation is present on the device, or if it was exposed to temperature fluc-  tuations, it must be allowed to adjust to room temperature (do not expose the de- vice to the direct heat of heating devices) prior to commissioning. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 50: Starting The Device

    Adjust the system settings of the device. Install the required application programs.  The lifespan of the backlight can be increased by reducing the brightness (→ Document «MN05010007Z-EN System Description Windows CE»). Switching off the device De-energize the device. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 51: Inserting And Removing An Sd Card

    Push the SD card in the SD slot (A) all the way in. This releases the lock mechanism and the SD card comes out of the SD slot a little.  Remove the SD card from the SD slot. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 52 6 Operation 6.4 Inserting and removing an SD card MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 53: Maintenance And Service

    7 Maintenance and service 7.1 Safety regulations Maintenance and service Safety regulations  Read Chapter 3 Safety regulations,  11 before working with the device. This contains important information for your personal safety. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 54: Maintenance

    The resistive touch is already calibrated when delivered. However, it must be recalibrated if it does not respond correctly to touch operation. Touch calibration, see Document «MN05010007Z-EN System Description Windows CE». 7.2.3 Battery The integrated battery cannot be exchanged. Lifespan, see Chapter 9.4 System,  63. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 55: Service

    Repairs The device must only be opened by the manufacturer or by an authorized repair center. Contact your local supplier or Eaton technical support for repairs. Only the original packaging should be used for transporting the device. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 56: Troubleshooting

    The threaded pins for mounting the device have Loosen the threaded pins (observe max. been tightened too much. torque, → Chapter 5.4.1,  46). Device is faulty. Send in your device for repair. Tab. 25 Troubleshooting MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 57: Storage, Transport And Disposal

    Damage to the device must be prevented during transport (use an appropriate packaging). The ambient conditions must be fulfilled even when the device is transported. See Chapter 9.9 Ambient conditions,  69. Check the device on arrival for damage in transit. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 58: Disposal

    The materials used for our housings are halogen-free. Materials used in the packaging Packaging Material External packaging Cardboard Internal packaging Cardboard with PE foil  Plastic bag: Polyethylene (PE)  Tab. 27 Materials used in the packaging MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 59: Technical Data

    52.5 mm Thickness of front plate 5 mm Mounting depth 47.5 mm Mounting cutout 198 mm × 142 mm (±1 mm) Weight Approx. 1.3 kg Tab. 28 Dimensions and weights of the 5.7" devices MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 60: Devices

    52.5 mm Thickness of front plate 5 mm Mounting depth 47.5 mm Mounting cutout 261 mm × 194 mm (±1 mm) Weight Approx. 2.1 kg Tab. 29 Dimensions and weights of the 8.4" devices MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 61: Devices

    54 mm Thickness of front plate 5 mm Mounting depth 49 mm Mounting cutout 329 mm × 238 mm (±1 mm) Weight Approx. 3.0 kg Tab. 30 Dimensions and weights of the 10.4" devices MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 62: Display

    100 % … 1 % brightness Lifespan Normally 40 000 h Resistive touch back panel Touch sensor (glass with foil) Tab. 31 Display Touch sensor Property XV-152 Type Resistive touch Technology 4-wire Tab. 32 Touch sensor MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 63: System

    Profibus Profibus, not electrically isolated, max. 1.5 Mbit/s RS485 RS485, not electrically isolated Power supply → Chapter 9.5.1,  64 DIAG Only for service tasks Jumper UPD/RUN Only for service tasks Tab. 34 Interfaces MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 64: Power Supply

    8.4" and 10.4" devices Max. 0.6 A (24 VDC) Starting current inrush 1.5 A Protection against reverse polarity Fuse Yes (replacement only by the manufacturer or by an authorized repair center) Potential isolation Tab. 35 Power supply MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 65: Smartwire-Dt Master

    Current Max. 0.7 A Overload proof Inrush current and length 12.5 A/6 ms Power loss at 24 VDC 1.0 W Potential isolation between U 15 V SmartWire-DT supply voltage Bridging voltage dips 10 ms MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 66: Swd (Smartwire-Dt Interface)

    125 Kbit/s  250 Kbit/s  Tab. 37 SWD (SmartWire-DT interface) 1) If SmartWire-DT slaves with a total power consumption > 0.7 A are connected, a power feeder module EU5C-SWD-PF2 has to be used. MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 67: Enclosure Ratings

    8 pieces each  Tab. 39 Agency approvals and standards 1) Zone 22, category 3D: - IP5x for devices of the group IIIB (non-conductive dust) - IP6x for devices of the group IIIC (conductive dust) MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 68: Applicable Standards And Regulations

    (Engineering conditions of acceptability by UL, → Kapitel 5.2.1,  22) Product standards EN 50178 Electronic equipment for use in power installations IEC/EN 61131-2 Programmable logic controllers, equipment require- ments and tests Tab. 40 Applicable standards and regulations MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 69: Ambient Conditions

     9…60 Hz: 0.15 mm  Acceleration: 60…150 Hz: 2 g  Schock in accordance with IEC/EN 60068-2-27 15 g / 11 ms Fall test In accordance with IEC/EN 60068-2-31 Tab. 41 Ambient conditions MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...
  • Page 70 9 Technical data 9.9 Ambient conditions MICRO PANEL XV-152 12/2011 MN04802006Z-EN www.eaton.com...

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