Related Manuals for Stanley ZGG81
Summary of Contents for Stanley ZGG81
- Page 1 ZGG81 ZGG81-N ZERO GRAVITY WEB GRINDER USER MANUAL Safety, Operation and Maintenance © 2017 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 76531 8/2017 Ver. 1...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call Stanley Hydraulic Tools at (503) 659-5660 and ask for a Customer Service Representative. ZGG81 User Manual ◄ 3... -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► ZGG81 User Manual... -
Page 5: Safety Precautions
Long hair or loose clothing space provided in this manual. can become drawn into rotating components. The model ZGG81 Zero Gravity Grinder will provide • Keep the wheel off all surfaces when starting the safe and dependable service if operated in accordance grinder. -
Page 6: Tool Stickers & Tags
• Only use abrasive wheels that comply with ANSI B7.1:2010/ISO 525, 603. TOOL STICKERS & TAGS 25414 CAUTION STICKER 73038 PINCH POINT STICKER 74832 STANLEY LOGO STICKER 6 ► ZGG81 User Manual... -
Page 7: Warnings / Pinch Points
CAUTION: PINCH POINT CAUTION: PINCH POINT, KEEP CLEAR OF ARM FRAME COLLAPSES MOVING PARTS WHEN MOVED OPERATING POSITION Do not open or damage gas spring, under high pressure. CARRY AND STORAGE POSITION ZGG81 User Manual ◄ 7... -
Page 8: Hose Types
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. -
Page 9: Hose Recommendations
HOSE RECOMMENDATIONS ZGG81 User Manual ◄ 9... -
Page 10: Htma / Ehtma Requirements
(103 bar) (103 bar) (103 bar) System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: 10 ► ZGG81 User Manual... -
Page 11: Operation
When possible, connect the free ends of the operating hoses together, when not in use. OPERATING PROCEDURES 1. Observe all safety precautions. 2. Always start the grinder with the grinding wheel away from the work surface. ZGG81 User Manual ◄ 11... - Page 12 9. Squeeze the trigger momentarily. If the grinder normally recommended fluids, fluid temperature should does not operate, the hoses might be reversed. be at or above 50 °F/10 °C (400 ssu/82 centistokes) Verify correct connection of the hoses before before use. 12 ► ZGG81 User Manual...
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Page 13: Tool Protection & Care
This can cause damage to internal seals. • Replace all parts, including hoses and couplings, with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. ZGG81 User Manual ◄ 13... -
Page 14: Troubleshooting
Inspect, repair or replace. Flow control malfunctioning. Have flow control serviced at an authorized Stanley service center. Grinder operates too fast. Flow control malfunctioning. Have flow control and valve body serviced at an authorized Stanley service center. 14 ► ZGG81 User Manual... -
Page 15: Specifications
RPM ................................6000 Max Maximum Fluid Temperature ........................140 °F/60 °C ACCESSORIES Grinding Wheel – Norton Norzon IV (8 inch dia. × 1 inch wide × 5/8 arbor) ............28598 Grinding Wheel Part number 28598 ZGG81 User Manual ◄ 15... -
Page 16: Zgg81/81-N Motor Parts Illustration
PSI & RPM LOCATION ITEM # 16 TORQUE TO ITEM # 41 TORQUE 120 IN. LBS. TO 37 IN. LBS. X 8. NOTE: GREASE O-RINGS, SEALS, WIPERS, AND QUAD RINGS BEFORE ASSEMBLY COMPLETE MOTOR ASSY P/N-211142 16 ► ZGG81 User Manual... -
Page 17: Zgg81/81-N Motor/Bearing Housing Parts List
ZGG81/81-N MOTOR/BEARING HOUSING PARTS LIST SEAL KIT P/N-74868 ITEM # PART # QTY DESCRIPTION * Denotes Part in Seal Kit 00026 O-Ring * 00106 O-Ring * 00171 O-Ring * 00214 Quad Ring * 00289 Dowel Pin 00708 Retaining Ring External... -
Page 18: Zgg81/81-N Quad Arm Assembly Illustration
ZGG81/81-N QUAD ARM ASSEMBLY ILLUSTRATION CONNECTS TO ITEM # 32 PAGE 16. CONNECTION (AA). CAUTION: DO NOT DISASSEMBLE ITEM # 8 GAS SPRING, UN- DER HIGH PRESSURE 18 ► ZGG81 User Manual... -
Page 19: Zgg81/81-N Quad Arm Assembly Parts List
ZGG81/81-N QUAD ARM ASSEMBLY PARTS LIST ITEM # PART # QTY DESCRIPTION 08253 Capscrew (Apply 263 Loctite & torque to 6 ft/ lbs.) 28409 Composite Sticker 73037 Pinch Point Sticker 74832 Decal-Stanley Logo 76685 Lower Arm Assembly Right (Includes 2 Ser- rated Bushings &... -
Page 20: Zgg81/81-N Clamp Parts Illustration
ITEM # 4 TORQUE TO 6 FT LBS. ITEM # 10 APPLY 263 LOCTITE & TORQUE TO 23 FT LBS. ITEM # 15 APPLY 263 LOCTITE. Roller, bearings & washers attach to item # 40. 20 ► ZGG81 User Manual... -
Page 21: Zgg81/81-N Clamp Parts List
210846 Spacer, Lower Wheel 210847 Spindle, Quad Arm 210849 Clamp Assembly (Includes Dowel Pins & 4 Du Bushings 210851 Lever Rod, Wheel Pivot 210852 Wheel Pivot, Follower 210853 Thrust Washer 79269 Capscrew 210883 Roller, Rear ZGG81 User Manual ◄ 21... -
Page 22: Zgg81/81-N Handle Parts Illustration
Leg Brace Clamp 79206 Trigger Cable Assembly 27441 Thumb Latch 27445 Latch Spring 01851 Roll Pin (1/8 Ø X 1) 07718 Roll Pin (3/16 Ø X 1) 372035 Roll Pin (3/16 Ø X 1/2) 208084 Trigger 22 ► ZGG81 User Manual... -
Page 23: Zgg81/81-N Motor Mount Illustration
Handle Pivot 04855 Retaining Ring 79218 Grooved Clevis Pin 01228 Roll Pin (1/8 Ø x 7/8) 206114 Sleeve Bearing 79196 Left Mounting Bracket 208062 Motor Trigger 206083 Retaining Ring 208891 Washer 206084 Spring 00077 Retaining Ring ZGG81 User Manual ◄ 23... -
Page 24: Zgg81/81-N Guard Illustration & Parts List
ZGG81/81-N GUARD ILLUSTRATION & PARTS LIST ATTACH TO BEARING HOUSING ITEM # 31 PAGE 16. ITEM # 7 TORQUE TO 23 FT LBS. ITEM # PART # QTY DESCRIPTION 00787 Capscrew 01714 Heavy Hex Jam Nut 02447 Key Woodruff 02689... -
Page 25: Zgg81/81-N Hose/Couplers Illustration & Parts List
ZGG81/81-N HOSE/COUPLERS ILLUSTRATION & PARTS LIST 152 162 151 161 152 162 150 160 153 163 ITEM DESCRIPTION HOSE GROUP ZGG81 Zero Gravity Grinder ZGG81-N Zero Gravity Grinder BN ITEM PART NO QTY. HOSE GROUP "A" PARKER 03972 Coupler,3/8Fem. 3/8Npt Fl.face Set 03971 03973 Coupler,3/8Male 3/8Npt Fl.face Set 03971... - Page 28 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...
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