Table Of Contents - Cushman 84044 Maintenance Manual

1 Safety
1.1 Operating Safety.................................................. 4
1.2 Important Safety Notes ........................................ 5
2 Standards and Publications
2.1 Standards and Publications ................................. 6
3 Vehicle Identification Numbers
3.1 Vehicle Identification Number .............................. 7
3.2 Engine Identification Numbers ............................. 7
4 Specifications
4.1 Product Identification ........................................... 8
4.2 Engine .................................................................. 8
4.3 vehicle .................................................................. 8
4.4 Gear Ratios .......................................................... 9
4.5 Weights and Dimensions ..................................... 9
4.6 Accessories & Support Literature ........................ 9
5 Adjustments
5.1 General .............................................................. 10
5.2 Engine Access ................................................... 10
5.3 Front Cowl Access ............................................. 11
5.4 Access Panels ................................................... 11
5.5 Diesel Engine Alternator Belt ............................. 12
5.6 Diesel Engine Hydraulic Pump Belt ................... 12
5.7 Gas Engine Power Steering-Alternator Belt ...... 12
5.8 Gas Engine Hydraulic Pump Belt ...................... 13
5.9 Parking Brake Cable .......................................... 13
5.10 Torque Specification .......................................... 14
6 Maintenance
6.1 General .............................................................. 15
6.2 Engine ................................................................ 15
6.3 Engine Oil .......................................................... 16
6.4 Power Steering Reservoir .................................. 17
6.5 Muffler and Exhaust ........................................... 17
6.6 Engine Overheat Procedure .............................. 17
6.7 Cooling System .................................................. 18
6.8 Air Filter ............................................................. 19
This manual is designed for the Maintenance and Adjustment of this equipment.
Use the maintenance and adjustment instructions included in this manual and the operating
instructions included in the Safety and Operation Manual to service the machine.
The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times
for reference by the operator.
"All rights reserved, including the right to reproduce this material or portions thereof in any form."

Table of Contents

6.9
6.10 Battery ............................................................... 20
6.11 Charging Battery ................................................ 20
6.12 Hydraulic Hoses ................................................ 21
6.13 Hydraulic Reservoir and Filter ........................... 21
6.14 Fuel .................................................................... 22
6.15 Fuel System ....................................................... 22
6.16 Tire Pressure ..................................................... 22
6.17 Tire Removal and Installation ............................ 23
6.18 Raising the vehicle ............................................ 23
6.19 Towing the Vehicle ............................................ 24
6.20 Governor Oil Level ............................................. 24
6.21 Hydraulic Brakes ............................................... 25
6.22 Differential Fluid ................................................. 26
6.23 Diesel Engine Manual Transmission ................. 26
6.24 Gas Engine Manual Transmission ..................... 27
6.25 Gas Engine Automatic Transmission ................ 27
6.26 Electrical System ............................................... 28
6.27 Dash Panel ........................................................ 28
6.28 Headlight Replacement ..................................... 29
6.29 Tail Light Replacement ...................................... 29
6.30 EFI Diagnostic Check ........................................ 30
6.31 Care and Cleaning ............................................. 31
6.32 Storage .............................................................. 31
7
7.1
8
8.1
8.2
8.3
9
10
10.1 Table Of Contents ............................................. 37
Copyright 2005, Textron Inc.
Litho in U.S.A. 8-2005
Jump Starting .................................................... 19
Troubleshooting
General .............................................................. 32
Maintenance & Lubrication Charts
General .............................................................. 33
Lubrication Chart ............................................... 33
Maintenance Charts .......................................... 34
Notes
Parts Catalog