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MODEL T25942
PRO SANDING ROLLER
OWNER'S MANUAL
(For models manufactured since 04/16)
COPYRIGHT © MAY, 2016 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK18140 PRINTED IN CHINA

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Summary of Contents for Grizzly T25942

  • Page 1 OWNER'S MANUAL (For models manufactured since 04/16) COPYRIGHT © MAY, 2016 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #WK18140 PRINTED IN CHINA...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Safety Instructions For Power Tools

    Operating tools in when operating or observing machinery to these areas greatly increases risk of acci- reduce the risk of eye injury or blindness dents and injury. from flying particles. Everyday eyeglasses are not approved safety glasses. Model T25942 (Mfd. Since 04/16)
  • Page 4: Securing Workpiece

    FORCING TOOLS. Use right tool for job, forming the intended operation, stop and do not force it. It will do job safer and using the machine! Contact our Technical better at rate for which it was designed. Support at (570) 546-9663. Model T25942 (Mfd. Since 04/16)
  • Page 5 Failure to special attention when working corners do so can cause overheating of motor, and edges, as these operations have tool failure, and electrical hazards. greater tendency to produce kickback/ loss of control. Model T25942 (Mfd. Since 04/16)
  • Page 6: Section 2: Introduction

    T25942 we used when writing this manual. However, some- Grizzly Technical Support times we still make an occasional mistake.
  • Page 7 SECTION 3: SETUP Unpacking Inventory Your tool was carefully packaged for Model T25942 Inventory (Figure 1) A. Carrying Case ........1 safe transportation. Remove the packag- B. Pro Sand Roller Tool ......1 ing materials from around your tool and inspect it.
  • Page 8: Test Run

    ON (see Figure 2). Keep your Before installing attachments and using hand poised over switch in case you your Model T25942, test run the tool to need to quickly turn tool OFF. make sure it runs properly. 6. With tool running, carefully move speed If, during the test run, you cannot easily control dial (see Figure 2) from "1"...
  • Page 9: Section 4: Operations

    STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Model T25942 (Mfd. Since 04/16)
  • Page 10 Removing/Installing Tool Needed: Hex Wrench 4mm ........1 Attachments To remove/install attachment: The Model T25942 Pro Sanding Roller 1. DISCONNECT TOOL FROM POWER! comes with three sanding attachments: a ⁄ " x ⁄ " 80-Grit flap wheel, a 2 ⁄...
  • Page 11 Shroud The dust shroud is equipped with a 1" dust port that can be connected to a shop The Model T25942 Pro Sanding Roller vacuum or other dust collection system for is equipped with a dust shroud (see added respiratory safety.
  • Page 12: Operating Tool

    The dial is marked "1–6," which corresponds to the following speeds: • 1–2 Low • 3–4 Medium • 5–6 High Switch Lock ON/OFF Speed Control Switch Dial Move ON/OFF Move Switch Switch Forward Lock Sideways Figure 7. Tool controls. Model T25942 (Mfd. Since 04/16)
  • Page 13: Section 6: Accessories

    If you work around dust everyday, a half- mask respirator can be a lifesaver. Also compatible with safety glasses! Figure 9. T27117 Turbo II HEPA Dust Extractor. Figure 11. Half-mask respirator with disposable cartridge filters. www.grizzly.com 1-800-523-4777 order online at or call Model T25942 (Mfd. Since 04/16)
  • Page 14: Section 7: Maintenance

    • Clogged/dirty motor vent. vacuum out the opening. • Loose components/attachments. • Worn switch. • Worn or damaged cords and plugs. • Any other condition that could ham- per the safe operation of this tool. Model T25942 (Mfd. Since 04/16)
  • Page 15: Sanding Sleeve

    Dust Shroud sanding sleeve onto sanding drum, while simultaneously rotating sleeve in direction of slits. Figure 13. Location of dust shroud and 6. Re-install dust shroud and secure it dust shroud knob. with dust shroud knob. Model T25942 (Mfd. Since 04/16)
  • Page 16: Section 8: Service

    (Page 8). 2. Dust shroud is loose. 2. Tighten dust shroud (Page 9). 3. Sanding sleeve is worn/ 3. Replace sanding sleeve frayed and slipping on drum (Page 13). or slapping dust shroud. Model T25942 (Mfd. Since 04/16)
  • Page 17 2. Using too much pressure. 2. Reduce pressure on workpiece while sanding. 3. Tool held still for too long 3. Keep tool moving while while sanding. sanding. 4. Sanding sleeve/flap wheel 4. Clean/replace sanding clogged or worn. sleeve/flap wheel. Model T25942 (Mfd. Since 04/16)
  • Page 18: Carbon Brushes

    Carbon Brushes The Model T25942 is equipped with a pair of carbon brushes that are NOT designed to be user-serviceable or replaceable. The brushes shown in the parts breakdown are for reference purposes only and are NOT available for purchase.
  • Page 19 SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guaran- tee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main Model T25942 (Mfd. Since 04/16)
  • Page 20: Main Parts List

    PT25942043 DUST SHROUD W/1" PORT PT25942044 SANDING SLEEVE 1-3/4 X 2-3/8", 80-GRIT PT25942045 E-CLIP 3MM PT25942046 MACHINE ID LABEL PT25942047 HEX WRENCH 4MM PT25942048 FLAP WHEEL 2-5/16" X 2-3/8", 80-GRIT PT25942049 FLAP WHEEL 2-5/16" X 7/16", 80-GRIT Model T25942 (Mfd. Since 04/16)
  • Page 21: Warranty Card

    ____70+ How long have you been a woodworker/metalworker? ____0-2 Years ____2-8 Years ____8-20 Years ____20+ Years How many of your machines or tools are Grizzly? ____0-2 ____3-5 ____6-9 ____10+ Do you think your machine represents a good value? ____Yes ____No...
  • Page 22 Send a Grizzly Catalog to a friend: Name________________________________ Street________________________________ City______________State______Zip_______ FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 23: Warranty

    WARRANTY Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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