DeDietrich E200 SHL Installation And Service Manual
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DeDietrich E200 SHL Installation And Service Manual

DeDietrich E200 SHL Installation And Service Manual

Solar domestic hot water calorifier
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Solar domestic hot water calorifier
E200 SHL
7654782-02
Installation and
Service Manual
EN

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Summary of Contents for DeDietrich E200 SHL

  • Page 1 Solar domestic hot water calorifier E200 SHL Installation and Service Manual 7654782-02...

  • Page 2: Table Of Contents

    Contents Safety instructions and recommendations ..........4 Safety instructions ..........4 Recommendations ..........6 Liabilities ...............7 1.3.1 Manufacturer’s liability ..........7 1.3.2 Installer’s liability .............7 About this manual ..................8 Symbols used ............8 2.1.1 Symbols used in the manual ........8 2.1.2 Symbols used on the equipment ......8 Abbreviations ............8 Technical specifications ................10 Homologations ............10...
  • Page 3 Contents Main parts ............16 Standard delivery ..........16 Accessories ............16 Before installation ..................17 Regulations governing installation ....17 Choice of the location ........17 5.2.1 Type plate .............17 5.2.2 Positioning of the appliance ........18 Positioning the appliance ........18 Installation ....................21 Fitting the DHW sensor ........21 Installing the solar sensor .........21 Installing the domestic hot water temperature sensor - Cable routing ........22...
  • Page 4 Commissioning procedure ........38 7.2.1 Setting procedure EGC 17/29 (See the installation and service manual for the boiler) ......39 Installation shutdown ................40 Antifreeze protection ..........40 Shutting down the solar control system ..40 Checking and maintenance ..............41 General instructions ...........41 Safety valve or safety unit .........41 Cleaning the casing material ......41 Checking the magnesium anode .......41 Descaling .............42...

  • Page 5: Safety Instructions And Recommendations

    E200 SHL 1. Safety instructions and recommendations Safety instructions and recommendations Safety instructions DANGER This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have...
  • Page 6 1. Safety instructions and recommendations E200 SHL CAUTION Pressure limiter device 4 The pressure limiter device (safety valve or safety unit) must be operated regularly in order to clear out any limescale deposits and ensure that it is not blocked.

  • Page 7: Recommendations

    E200 SHL 1. Safety instructions and recommendations CAUTION Respect the maximum water inlet pressure to ensure correct operation of the appliance, referring to the chapter "Technical Specifications". CAUTION Before any work, switch off the mains supply to the appliance. CAUTION...

  • Page 8: Liabilities

    1. Safety instructions and recommendations E200 SHL The instructions and warnings affixed to the appliance must never be removed or covered and must remain legible during the entire lifespan of the appliance. Immediately replace damaged or illegible instructions and warning stickers.

  • Page 9: About This Manual

    E200 SHL 2. About this manual About this manual Symbols used 2.1.1. Symbols used in the manual In these instructions, various danger levels are employed to draw the user’s attention to particular information. In so doing, we wish to safeguard the user’s safety, highlight hazards and guarantee correct operation of the appliance.
  • Page 10 2. About this manual E200 SHL 4 SCU: Secondary Control Unit - control panel PCB 10/05/2016 - 7654782-02...

  • Page 11: Technical Specifications

    This product conforms to the requirements of european directive 97 / 23 / EC, article 3, paragraph 3, on pressure equipment. Technical specifications 3.2.1. Characteristics of the DHW calorifier DHW tank E200 SHL Primary circuit (Heating water) Maximum operating temperature °C Maximum operating pressure bar (MPa) 3 (0.3)

  • Page 12: Specifications Of The Dhw Sensor

    3. Technical specifications E200 SHL DHW tank E200 SHL Exchange surface 1.25 Secondary circuit (domestic water) Maximum operating temperature °C Maximum operating pressure bar (MPa) 10 (1.0) Water content Top up volume Solar volume Weight Shipping weight (Foam coated domestic hot water tank) kg...

  • Page 13: Specifications Of The Solar Collector Sensor

    E200 SHL 3. Technical specifications 3.2.4. Specifications of the solar collector sensor Tolerance: +/- 5 Ohm Temperature in °C Resistance in 55047 42158 32555 25339 19873 15699 12488 10000 8059 6535 5330 4372 3605 2989 2490 Temperature in °C 65...
  • Page 14 3. Technical specifications E200 SHL Domestic cold water inlet G 3/4" Mixed domestic hot water outlet G 3/4" Primary solar return Diameter 18 mm Primary solar flow Diameter 18 mm Primary boiler flow G 3/4" Primary boiler return G 3/4"...

  • Page 15: Technical Description

    4 The outside casing is made of painted steel sheeting. 4 The solar control system. 4 The thermostatic mixing valve. The E200 SHL domestic hot water tank is available exclusively in combination with the boilers listed below. It cannot be used as an independent DHW tank:...

  • Page 16: Operating Principle

    4. Technical description E200 SHL Operating principle 4.2.1. Skeleton Diagrams Primary solar return Primary boiler flow Mixed secondary domestic hot water flow Domestic hot water thermostatic mixing valve Plate heat exchanger Domestic hot water tank Solar regulator Manual bleed degasser + Solar circuit air vent...

  • Page 17: Main Parts

    E200 SHL 4. Technical description Main parts Thermostatic mixing valve for domestic hot water Domestic hot water sensor Solar regulator Safety valve Needle pressure gauge Antithermosiphon valve operated by the spherical plug valve Solar circuit circulating pump Glycol reservoir Primary solar circuit filling and draining device...

  • Page 18: Before Installation

    5. Before installation E200 SHL Before installation Regulations governing installation CAUTION Installation of the appliance must be done by a qualified engineer in accordance with prevailing local and national regulations. CAUTION France: The installation must comply in all matters to the...

  • Page 19: Positioning Of The Appliance

    E200 SHL 5. Before installation 5.2.2. Positioning of the appliance The installer must respect the following instructions: 4 Install the appliance in frost-free premises. 4 Place the appliance on a base frame to facilitate cleaning of the premises. 4 Install the appliance as close as possible to the drawing off points in order to minimise energy losses through the pipes.
  • Page 20 5. Before installation E200 SHL 3. Remove the 2 screws securing the calorifier to the pallet. C005102A 4. Remove the front panels by pulling firmly from both sides. C005103A 5. Lift the calorifier and position it in its operating location.
  • Page 21 E200 SHL 5. Before installation 6. Level the appliance using the adjustable feet. (1) Adjustment range: 0 to 20 mm M002667-B 10/05/2016 - 7654782-02...

  • Page 22: Installation

    6. Installation E200 SHL Installation Fitting the DHW sensor 1. Remove the inspection trap insulation. 2. Install the DHW sensor in the bottom of its housing. 3. Route the cable to the back of the tank (Left-hand side). Column installation (boiler on top of the DHW tank):...

  • Page 23: Installing The Domestic Hot Water Temperature Sensor - Cable Routing

    E200 SHL 6. Installation Installing the domestic hot water temperature sensor - Cable routing 1. Clip the domestic hot water temperature sensor on to the plate exchanger outlet. (The domestic hot water temperature sensor can be found in the instruction pack.) 2.
  • Page 24 6. Installation E200 SHL 3. Use the sheet gasket provided in the instructions pack for the DHW tank to connect the hose to the expansion vessel and position it on the floor. 4. Remove the holding plate. C005106A Position the boiler on the DHW tank.

  • Page 25: To Install The Tank Next To A Boiler

    E200 SHL 6. Installation 6.4.2. To install the tank next to a boiler ¼Refer to the connecting kit manual. Hydraulic connections 6.5.1. Primary solar water circuit connections CAUTION When switched off, the temperature in the collectors can exceed 150 °C.
  • Page 26 6. Installation E200 SHL n Pipe insulation CAUTION To protect the insulation against mechanical damage, bird picking and UV light, add extra protection for the heat insulation sleeves in the roof area by using an aluminium sheet sleeve or aluminium adhesive tape. This additional protection must be sealed with silicone.

  • Page 27: Connecting The Primary Boiler Circuit

    E200 SHL 6. Installation Content of the solar expansion vessel Calculation formula Example = 1.6 bar (0.16 MPa) Pre-inflation pressure /10) + 0.3 +P = 10 m : Static height of the solar installation = 0.3 bar (0.03 MPa) : Thermal expansion pressure of the heat-exchanging medium P = 0 bar (0.0 MPa)
  • Page 28 6. Installation E200 SHL n Safety valve CAUTION In compliance with the safety rules, fit a safety valve to the domestic cold water tank inlet. France: We recommend NF-marked hydraulic membrance safety control units. All countries except Germany: 0.7 MPa safety valve (7 bar).
  • Page 29 E200 SHL 6. Installation n Isolating valves Hydraulically isolate the primary and secondary circuits using stop valves to facilitate maintenance operations on the unit. The valves make it possible to carry out maintenance on the calorifer and its components without draining the entire installation.

  • Page 30: Electrical Connections

    6. Installation E200 SHL Electrical connections 6.6.1. Recommendations WARNING Only qualified professionals may carry out electrical connections, always with the power off. Earth the appliance before making any electrical connections. Make the electrical connections of the appliance according to: 4 The instructions of the prevailing standards,...

  • Page 31: Connecting The Dhw Heating Pump

    E200 SHL 6. Installation 6.6.2. Connecting the DHW heating pump Connect the DHW heating pump to the corresponding terminal block on the boiler (Terminal X4). ¼See chapter: "Terminal block", page 31 C005108A 6.6.3. Connecting the domestic hot water sensor Connect the DHW sensor to the corresponding terminal block on the boiler (Terminal S.ECS).

  • Page 32: Terminal Block

    6. Installation E200 SHL n Connecting the solar control system to the boiler PCB Prepare the mains connection. DANGER The solar control system is connected to the mains during the solar circuit flushing / filling phases. Mount the SCUS-191 PCB provided with the tank on the boiler.

  • Page 33: Filling The System

    E200 SHL 6. Installation Filling the system 6.7.1. Filling the domestic hot water circuit Bleeding tap Flexible discharge pipe 1. Rinse the domestic circuit. 2. Open a hot water tap. 3. Completely fill the domestic hot water calorifer via the cold water inlet pipe, leaving the hot water valve open.
  • Page 34 6. Installation E200 SHL CAUTION When switched off, the temperature in the collectors can exceed 180 °C. CAUTION Check the tightness of all fittings in the installation at a minimum of 5 bar (0.5 MPa). n Rinsing and filling CAUTION Before filling the installation, check the preload of the expansion vessel according to the static height.

  • Page 35: Leak Test

    E200 SHL 6. Installation CAUTION As the heat transporting fluid leaks much more easily than water, carry out a visual check on the tightness of all fittings and gaskets after a few hours’ operation at normal operating pressure. In small installations, use the heat transporting fluid carrying drum as the receptacle to collect run-off from the safety valve.
  • Page 36 6. Installation E200 SHL 4 Test time: minimum 1 hour In the absence of air in the solar circuit, the test pressure must not decrease. When the test time has elapsed, allow the pressure in the system to rise until it triggers the safety valve (operating check).
  • Page 37 E200 SHL 6. Installation n Anti-thermosiphon valve The check valve is included in the ball valve on the red thermometer and it is characterized by an opening pressure of 200 mm water column. 4 To fill, degass and rinse the installation, the ball valve must be set to 45 °.

  • Page 38: Commissioning

    7. Commissioning E200 SHL Commissioning Check points before commissioning 7.1.1. Hydraulic circuits n Secondary circuit (domestic water) Inspect all the connections in the system for leaks. There are different fitting versions: 4 ESBE mixing valve with protective cap. 4 BARBERI mixing valve with central locking bolt.

  • Page 39: Electrical Connection

    E200 SHL 7. Commissioning Setting the speed of the heating pump: 4 Set the pump speed on II using a flat screwdriver. C003497-C n Primary boiler circuit Inspect all the connections in the system for leaks. ¼Refer to the connecting kit manual.

  • Page 40: Setting Procedure Egc 17/29 (See The Installation And Service Manual For The Boiler)

    7. Commissioning E200 SHL 7.2.1. Setting procedure EGC 17/29 (See the installation and service manual for the boiler) Depending on the boiler version, an error message St9 Su28 may appear. 4 Access the installer settings (See section 6.7.3. - Modification of the installer-level parameters).

  • Page 41: Installation Shutdown

    E200 SHL 8. Installation shutdown Installation shutdown Antifreeze protection WARNING Do not switch off the mains supply. 4 Antifreeze protection is guaranteed. Shutting down the solar control system CAUTION Do not shut down power to the control system or drain the heat-exchanging fluid.

  • Page 42: Checking And Maintenance

    9. Checking and maintenance E200 SHL Checking and maintenance General instructions CAUTION Maintenance operations must be done by a qualified engineer. Only original spare parts must be used. Safety valve or safety unit The safety valve or unit on the domestic cold water inlet must be...

  • Page 43: Descaling

    E200 SHL 9. Checking and maintenance Descaling In regions with hard water, annual descaling of the appliance is recommended in order to maintain its performance. Removing and remounting the inspection trap CAUTION To guarantee tightness, the gasket unit must be replaced each time the hatch is opened.

  • Page 44: Reassembling The Inspection Trap

    9. Checking and maintenance E200 SHL 9.6.2. Reassembling the inspection trap 1. Replace the lip gasket + retainer ring unit and place it in the inspection opening, taking care to position the tab on the lip gasket outside the domestic hot water calorifier.
  • Page 45 E200 SHL 9. Checking and maintenance 2. Turn off the domestic cold water inlet. Open the drainage valve (bottom of the DHW tank). Open the DHW vent above the DHW pump. Drain the plate exchanger on the boiler side ¼ Refer to the installation and maintenance instructions of the boiler.

  • Page 46: Inspection And Maintenance Of The Solar Circuit

    9. Checking and maintenance E200 SHL Inspection and maintenance of the solar circuit 9.8.1. Adding heat transporting fluid ¼See chapter: "Filling the primary solar circuit", page 32 1. Close the bypass. 2. Progressively close the return valve. C005110A solar regulator The solar control system is governed by the boiler control system.

  • Page 47: Electricity Supply

    E200 SHL 9. Checking and maintenance ¼Refer to the installation and maintenance instructions of the boiler. 9.9.1. Electricity supply The regulator is protected by a 2 AT fuse. n Replacing the fuse 1. Remove the central screw. 2. Take off the fascia.

  • Page 48: 9.11 Draining The Installation

    9. Checking and maintenance E200 SHL 9.11 Draining the installation Drain cock Bleeding tap 1. Turn off the domestic cold water inlet. 2. Drain the plate exchanger on the boiler side ¼ Refer to the installation and maintenance instructions of the boiler 3.

  • Page 49: 9.13 Maintenance Form

    E200 SHL 9. Checking and maintenance 9.13 Maintenance form Date Checks made Remarks Signature _____ _________ ______________________________ _____________________ _______________ ____________ 10/05/2016 - 7654782-02...

  • Page 50: 10 Spare Parts

    10. Spare parts E200 SHL 10 Spare parts 10.1 General When it is observed subsequent to inspection or maintenance work that a component in the appliance needs to be replaced, use only original spare parts or recommended spare parts and equipment.

  • Page 51: 10.2 Spare Parts

    E200 SHL 10. Spare parts 10.2 Spare parts 1026 1001 1009 1022 1005 1017 1031 1007 1008 1004 1027 1061 1057 1060 1044 1057 1003 1043 1018 1032 1040 1060 1002 1029 1060 1013 1041 1011 1014 1036 1006 1046...
  • Page 52 10. Spare parts E200 SHL Markers Reference Description 1007 95362441 Upper tank temperature sensor 1008 95362448 KVT60 sensor - Length 5 m 1009 300008957 2-pin domestic hot water sensor connector 1010 300024956 Plate heat exchanger 1011 300024957 Sheet metal plate for fitting the exchanger /...
  • Page 53 E200 SHL 10. Spare parts Markers Reference Description 1055 300025682 Purple plastic tube D18 - Length 1025 mm 1056 300027465 Braided gasket 24x18,5x1,5 - AFM34 1057 300025757 Braided gasket 24x16,5x1,5 - AFM34 1058 95013059 Gasket diameter 18,5x12x2 1059 95013060 Green seal 24x17x2...

  • Page 54: Appendix - Information On The Ecodesign And Energy Labelling Directives

    Appendix Informations relating to the solar device...
  • Page 55 Contents Contents Specific information ................. . 3 Recommendations .
  • Page 56 1 Specific information Specific information Recommendations Note Only qualified persons are authorised to assemble, install and maintain the installation. Circulation pump Note The benchmark for the most efficient circulators is EEI ≤ 0.20. Disposal and Recycling Note Removal and disposal of the domestic hot water tank must be car­ ried out by a qualified installer in accordance with local and nation­...
  • Page 60 © Copyright All technical and technological information contained in these technical instructions, as well as any drawings and technical descriptions supplied, remain our property and shall not be multiplied without our prior consent in writing. 10/05/2016 7654782-001-02...

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