Table of Contents
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Ratings
.............................................700,000 to 1,500,000 Btuh
Input:
........................................... Natural gas or propane gas
Fuels:
Max. supply pressure .............................. 14 inches w.c.
Min. supply pressure ................................. 5 inches w.c.
Manifold pressure ................................... 3.5 inches w.c.
Power ............................................120V/60 Hz/1-Phase
Electrical:
Motor ....... Marathon PSC 1/2 HP, 3450 RPM, 8.4 amps
Total Current ........................ Approx. less than 10 amps
............................Carlin Model 41000 solid state ignitor
Ignition:
..............Carlin Model 60200FR microprocessor control
Control:
........................................................................UL Listed
Agencies:
Installer/servicer - Except where specifically stated
otherwise, this manual must be used only by a qualified
service technician. (In the state of Massachusetts, this
product must be installed by a licensed Plumber or Gas
Fitter.) Failure to comply with this or other requirements in
this manual could result in severe personal injury, death or
substantial property damage.
User - Refer only to User's Information booklet for
information regarding operation of this burner. The burner
Instruction Manual is intended only for your service techni-
cian. The burner and heat exchanger must be inspected and
started at least annually by your service technician.
Instruction Manual
Contents
PLEASE read this first ...........................................................3
Codes and standards ............................................................3
601GAS burner at-a-glance ...................................................4
Prepare site • prepare burner • mount burner .....................6
Install gas piping ..................................................................13
Wire burner ..........................................................................14
Check system • start-up burner/appliance .........................16
Perform checkout procedures • fill out certificate ..............21
Maintenance and service procedures ..................................23
Troubleshooting ...................................................................24
Replacement parts ..............................................................26
Dimensions and mounting information ................................28
Installation/service certificate ...............................................30
©
Copyright 2016 - Carlin Combustion Technology, Inc.
Carlin Combustion Technology, Inc.
126 Bailey Road
Ph 203-680-9401
T
800-989-2275
ech support
™
North Haven, CT 06473
Fx 203-680-9403
carlincombustion.com
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Table of Contents
Related Manuals for Carlin 601GAS
Summary of Contents for Carlin 601GAS
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Page 1: Table Of Contents
© Copyright 2016 — Carlin Combustion Technology, Inc. User — Refer only to User’s Information booklet for Carlin Combustion Technology, Inc. information regarding operation of this burner. The burner... - Page 2 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 2 – MN601GAS 012516...
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Page 3: Please Read This First
Burner listings United States installations Carlin 601GAS burners are UL listed for US, per UL795, for use with Burner/appliance installations in the United States must comply with the natural gas or propane gas. The burner is equipped to meet CSD-1. -
Page 4: 601Gas Burner At-A-Glance
Motor (with permanently-lubricated bearings and thermal overload protection) Hinged burner flange door – for access and removal of combustion head/gas manifold assembly Ignitor (Carlin Model 41000 solid state electronic ignitor – 14,000 volts, continuous duty rated) Hinged cover plate (for access to blower wheel & electrodes) Airflow proving switch —... - Page 5 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 601GAS burner at-a-glance . . . ITEM 17 — Massachusetts Code burners also include an 8-second time delay relay, located under the gas train junction box.
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Page 6: Prepare Site • Prepare Burner • Mount Burner
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner Vent system Figure 1 Vent and vent connector installations, typical Inspect, repair and/or replace vent system... - Page 7 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Combustion air/ventilation openings Sizing air openings Follow all applicable codes and the appliance instruction manual (when General available) to size combustion air openings.
- Page 8 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Ceramic fiber Prepare the appliance Clean the appliance: Clean the appliance thor- oughly and seal all joints. Test all electrical com-...
- Page 9 Combustion head/air tube configurations • 601GAS burners are supplied with one of three tubes and one of three heads, determined by firing rate and appliance application. Tubes are specified as one of three configurations (B, C or D). Heads are specified as type 11, 12, 21, 22, 31 or 32.
- Page 10 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Prepare burner and components Figure 3b Chamber dimensions & tube configurations Do not install or operate the burner if any component is dam- aged or if burner does not comply with the specifications of Table 1b and other guidelines in this manual.
- Page 11 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect/correct flame rod/electrodes Figure 5 Combustion head assembly • Before installing the burner in the appliance, inspect the flame rod and electrodes.
- Page 12 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Mount burner in appliance Install gas train on burner 1. The standard burner gas train is shipped fully assembled, with the piping •...
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Page 13: Install Gas Piping
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 2. Install gas piping from meter to gas train Code compliance Table 2 Capacities of black iron pipe, cubic feet gas/hour The burner/appliance installation must comply with codes listed on page 3 NATURAL GAS and any other locally applicable codes. -
Page 14: Wire Burner
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 3. Wire burner Code compliance Verify power supply The burner/appliance installation must comply with codes listed on page 3 1. The burner requires a 120 /single-phase power supply, with at and any other locally applicable codes. - Page 15 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. Figure 11 Wiring diagrams — 601GAS burner with 60200FR primary control, typical Standard Commercial Gas Train 120V Ventless Commercial Gas Train 120V and Massachusetts Commercial Gas Train 120V...
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Page 16: Check System • Start-Up Burner/Appliance
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance Inspect/check system Figure 12 Air damper adjustment Before starting the burner and appliance, verify the system has been installed as directed by this manual and the appliance instructions. - Page 17 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check System • Start-up Burner/Appliance (continued) Programming and Setup – 60200FR Definitions: Call for Heat (C.F.H.): TT on + Limit In on + BV on + CO on Pre-Purge: Time period the motor is on prior to T.F.I.
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Page 18: Screen Information
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Should overheating or an emergency occur, immediately: Screen Information • Shut off main manual gas valve. - Page 19 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check System • Start-up Burner/Appliance (continued) Operating and Fault History – 60200FR The 60200FR stores operating history The first line contains the parameter listed below.
- Page 20 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check System • Start-up Burner/Appliance (continued) Status Icons – 60200FR Line 1 Inputs Line 2 Outputs “POWER” “FAULT” • On if 120 VAC power detected •...
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Page 21: Perform Checkout Procedures • Fill Out Certificate
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate Installer/servicer Make final burner adjustments (continued) Please check off and fill in certificate Inspect flame ❏... - Page 22 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate (continued) Verify burner/appliance operation Check burner/appliance/controls operation ❏ ❏ Check flange door switch Test operating and limit controls on appliance as specified in appliance instruction manual.
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Page 23: Maintenance And Service Procedures
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures Annual start-up & service Maintenance/service procedures Cleaning blower wheel This burner should be started and serviced at least annually by a qualified service technician. -
Page 24: Troubleshooting
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting Problem Possible Corrective action cause These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or mechanically live parts. Disconnect power to... - Page 25 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting (continued) Problem Possible Corrective action cause These procedures must only be performed by a qualified service technician. Use care when performing tests on electrically or mechanically live parts. Disconnect power to...
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Page 26: Replacement Parts
Low pressure sense line 99472 Door interlock switch and mounting screws 99261KIT Ignitor, Carlin electronic Model 41000 with cover plate 41000S0LC Burner junction box, 4" x 4", with grommet, lock washer, conduit nipples (to burner housing) 99198C J-box mounting bracket... - Page 27 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 8. Replacement parts – Burner (continued) Burner is shown with welded flange, supplied only on burners ordered for specific appliance applications. Other burners...
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Page 28: Dimensions And Mounting Information
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Dimensions and mounting information Figure 13 Dimensional data (shown with straight gas train) Carlin 60200FR primary Gas pressure regulator Air tube Low gas pressure switch... - Page 29 Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 29 – MN601GAS 012516...
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Page 30: Installation/Service Certificate
Model 601GAS burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. Installation/service certificate Installation data Burner model Serial number Measured firing rate, Gas orifice drill size Manifold gas pressure, Inlet gas pressure, IWC Btuh...
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