ASTRO ® XTS™ 5000 Title Page VHF/UHF Range 1/Range 2/700–800 MHz Digital Portable Radios Detailed Service Manual Motorola, Inc. 8000 West Sunrise Boulevard Fort Lauderdale, Florida 33322 6881094C31-E...
No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.
ASTRO XTS 5000 R (Ruggedized) VHF Model Chart ................xix ASTRO XTS 5000 UHF Range 1 Model Chart..................xx ASTRO XTS 5000 R (Ruggedized) UHF Range 1 Model Chart .............. xxi ASTRO XTS 5000 UHF Range 2 Model Chart..................xxii ASTRO XTS 5000 R (Ruggedized) UHF Range 2 Model Chart ............xxiii ASTRO XTS 5000 700–800 MHz Model Chart ..................
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Table of Contents Chapter 3 Theory of Operation............3-1 Transceiver Board.......................... 3-2 VOCON Board ..........................3-16 Encryption Module ........................3-42 Chapter 4 Troubleshooting Procedures ..........4-1 Handling Precautions........................4-1 Recommended Service Tools......................4-2 Voltage Measurement and Signal Tracing..................4-3 Standard Bias Table ........................4-4 Power-Up Self-Check Errors......................
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Transceiver (RF) Boards ....................... 8-3 VOCON Boards ........................... 8-95 Appendix A Replacement Parts Ordering..........A-1 Basic Ordering Information ......................A-1 Transceiver Board and VOCON Board Ordering Information............A-1 Motorola Online ..........................A-1 Telephone Orders..........................A-1 Fax Orders.............................A-1 Parts Identification .........................A-2 Product Customer Service......................A-2 Glossary ..................Glossary-1 Index .....................
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Table of Contents Notes November 16, 2006 6881094C31-E...
List of Figures List of Figures Figure 2-1. DC Power Distribution—UHF Range 1 and 700–800 MHz Radios ........2-2 Figure 2-2. DC Power Distribution—VHF and Range 2 Radios .............. 2-2 Figure 2-3. DC Power Distribution—UHF Range 1 and 700–800 MHz Radios (for NNTN5567).... 2-3 Figure 2-4.
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viii List of Figures Figure 8-21. NLD8910H VHF Antenna Switch and Harmonic Filter Circuits........... 8-33 Figure 8-22. NLD8910H VHF Receiver Front End Circuit ............... 8-34 Figure 8-23. NLD8910H VHF Receiver Amplifier and Filter Circuit............8-35 Figure 8-24. NLD8910H VHF Mixer and IF Filter Circuits ............... 8-36 Figure 8-25.
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List of Figures Figure 8-72. NTN9564C VOCON Universal Connector Circuit ............. 8-111 Figure 8-73. NTN9564C VOCON Flipper Circuit................... 8-112 Figure 8-74. NTN9564C VOCON Controller and Memory Circuits—1 of 2........... 8-113 Figure 8-75. NTN9564C VOCON Controller and Memory Circuits—2 of 2........... 8-114 Figure 8-76.
List of Tables List of Tables Table 2-1. Conventional Batteries......................2-1 Table 2-2. Smart Batteries ........................2-1 Table 2-3. Transceiver Voltage Regulators .................... 2-4 Table 2-4. VOCON Board DC Power Distribution (for kits: NTN9564, NNTN4563, NNTN4819 & NNTN4717.).......................... 2-5 Table 3-1. Battery Connector J3 ......................
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List of Tables Related Publications ASTRO XTS 5000 Digital Portable Radio Model I User Guide ..........6881094C25 ASTRO XTS 5000 Digital Portable Radio Model II User Guide ..........6881094C26 ASTRO XTS 5000 Digital Portable Radio Model III User Guide ..........6881094C27 ASTRO XTS 5000 VHF/UHF Range 1/700–800 MHz Digital Portable Radios...
Product Accessories One (1) Year Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period.
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Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.
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A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim; B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C.
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Commercial Warranty Notes November 16, 2006 6881094C31-E...
Portable Radio Model Numbering System xvii Model Numbering, Charts, and Specifications Portable Radio Model Numbering System Typical Model Number: Position: 12 13 Position 1 - Type of Unit Positions 13 - 16 H = Hand-Held Portable SP Model Suffix Position 12 - Unique Model Variations Positions 2 &...
Portable Radio Model Numbering System ASTRO XTS 5000 VHF Model Chart MODEL NUMBER DESCRIPTION H18KEC9PW5AN VHF 1-6 Watts ASTRO XTS 5000 Model I H18KEF9PW6AN VHF 1-6 Watts ASTRO XTS 5000 Model II H18KEH9PW7AN VHF 1-6 Watts ASTRO XTS 5000 Model III...
ASTRO XTS 5000 UHF Range 2 Model Chart MODEL NUMBER DESCRIPTION H18SDC9PW5AN UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model I H18SDF9PW6AN UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model II H18SDH9PW7AN UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model III...
Ruggedized Yellow UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model I H18SDF9PW6AN w/Q155FZ Opt Ruggedized Yellow UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model II H18SDH9PW7AN w/Q155GA Opt Ruggedized Yellow UHF Range 2, 1-5 Watts ASTRO XTS 5000 Model III ITEM NUMBER DESCRIPTION...
ASTRO XTS 5000 700–800 MHz Model Chart MODEL NUMBER DESCRIPTION H18UCC9PW5AN 700/800 MHz 1-3 Watts ASTRO XTS 5000 Model I H18UCF9PW6AN 700/800 MHz 1-3 Watts ASTRO XTS 5000 Model II H18UCH9PW7AN 700/800 MHz 1-3 Watts ASTRO XTS 5000 Model III...
xxvi Portable Radio Model Numbering System Specifications for VHF Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT3804 Frequency Range: 136-174 MHz Frequency Range: 136-174 MHz Temperature Range: Operating: –30 C to +60 C Bandwidth: 38 MHz RF Power:...
Portable Radio Model Numbering System xxvii Specifications for UHF Range 1 Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT4855 Frequency Range: 380-470 MHz Frequency Range: 380-470 MHz Temperature Range: Operating: –30 C to +60 C Bandwidth: 90 MHz...
xxviii Portable Radio Model Numbering System Specifications for UHF Range 2 Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT4864 Frequency Range: 450-520 MHz Frequency Range: 450-520 MHz Temperature Range: Operating: –30 C to +60 C Bandwidth: 70 MHz...
Portable Radio Model Numbering System xxix Specifications for 700–800 MHz Radios All specifications are per Telecommunications Industries Association TIA-603 unless otherwise noted. GENERAL RECEIVER TRANSMITTER FCC Designation: AZ489FT5806 Frequency Range: Frequency Range: Temperature Range: 700 MHz: 764 to 767; 773 to 776 MHz 700 MHz: 764 to 767;...
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Portable Radio Model Numbering System Notes November 16, 2006 6881094C31-E...
This manual includes all the information needed to maintain peak product performance and maximum working time for the ASTRO XTS 5000 radio. This detailed level of service (component level) is typical of the service performed by some service centers, self-maintained customers, and distributors.
Introduction: Notations Used in This Manual Notations Used in This Manual Throughout the text in this publication, you will notice the use of warnings, cautions, and notes. These notations are used to emphasize that safety hazards exist, and care must be taken and observed.
This chapter provides a detailed circuit description of the power distribution of an ASTRO XTS 5000 radio. General In the ASTRO XTS 5000 radio, power (B+) is distributed to two boards: the transceiver (RF) board and the VOCON board (see Figure 2-1 on page 2-2 for UHF Range 1 (R1) and 700–800 MHz, and...
Radio Power: DC Power Routing—Transceiver Board DC Power Routing—Transceiver Board NOTE: Refer to Table 8-1, “List of Transceiver Schematics and Board Overlays,” on page 8-1 for a listing of schematics showing the transceiver board DC power routing components. Connector J1, the B-plus assembly, connects the battery to the transceiver board. Capacitors C1, C2, and C3 provide protection against momentary breaks at the B-plus connector due to contact bounce when the radio is dropped.
Radio Power: DC Power Routing—VOCON Board In the case of a secure radio model, SW B+ and UNSW B+ are also supplied to the encryption module through connector J701. Transistor Q501 is also under the control of the microcontroller unit (MCU) via Vref from U501. This allows the MCU to follow an orderly power-down sequence when it senses that B+SENSE is off.
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Radio Power: DC Power Routing—VOCON Board Table 2-4. VOCON Board DC Power Distribution (for kits: NTN9564, NNTN4563, NNTN4819 & NNTN4717.) Supply Output Unprogrammed Supply Type Circuits Supplied Name Voltage Output Voltage 3 Vdc* Linear 2.775 Vdc Patriot I/O ring 2.9 Vdc** regulator Flipper IC software...
The three ASTRO XTS 5000 radio models (I, II, and III) are available in the VHF (136 to 174 MHz), UHF Range 1 (380 to 470 MHz), UHF Range 2 (450 to 520 MHz), and 700–800 MHz (764 to 870 MHz) frequency bands.
Theory of Operation: Transceiver Board Figure 3-1. XTS 5000 Overall Block Diagram Transceiver Board The transceiver (XCVR) board performs the transmitter and receiver functions necessary to translate between voice and data from the VOCON board and the modulated radio-frequency (RF) carrier at the antenna.
Theory of Operation: Transceiver Board Table 3-2 lists the connector pins, their signals, and functions. SPI refers to serial peripheral interface, which is the control bus from the microprocessor. SSI is the serial synchronous interface bus for data to and from the DSP. There is a RX SSI bus for demodulated data from the receiver and a TX SSI bus for modulation data to the transmitter.
Theory of Operation: Transceiver Board 3.1.1.3 Antenna Port J2 Antenna port J2 is a surface-mount, miniature coaxial connector for the antenna cable. 3.1.1.4 Serial EEPROM The serial, electrostatically erasable, programmable, read-only memory (EEPROM), U907 in VHF and 700–800 MHz or U4 in UHF Range 1, holds all of the transceiver tuning data. This allows transceivers to be tuned in the factory and installed in the field without retuning.
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Theory of Operation: Transceiver Board 3.1.2.1 Receiver Front End NOTE: Refer to Table 8-1, “List of Transceiver Schematics and Board Overlays,” on page 8-1 for a listing of receiver front end schematics. The receiver front end tunes to the desired channel and down converts the RF signal to the first intermediate frequency (IF).
Theory of Operation: Transceiver Board 3.1.2.2 Receiver Back End The receiver back end, which consists of the Abacus III (AD9874 IF digitizing subsystem) IC and its associated circuitry, processes the down-converted IF signal to produce digital data for final processing by the VOCON DSP. NOTE: Refer to Table 8-1, “List of Transceiver Schematics and Board Overlays,”...
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Theory of Operation: Transceiver Board UHF Range 1: Input signal RXIF is 73.35 MHz. Components L547 and C547 match the input impedance to 50 ohms. UHF Range 2: Input signal RXIF is 73.35 MHz. L542, C515, and C547 match the Ababcus input to 50 Ohms.
Theory of Operation: Transceiver Board Antenna Power Driver Antenna Harmonic Directional amplifier switch filter amplifier coupler Modulated RF from FGU Forward and reverse power detectors Vd = m*sqrt(P) + b Summing PCIC amplifier RFIN MAEPF-27408-O Figure 3-6. Transmitter Block Diagram 3.1.3.1 Power Distribution To minimize voltage drop to the power amplifiers, net RAWB+ connects to power module Q107 and the second stage of driver amplifier U102 through components having minimal series resistance—...
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3-10 Theory of Operation: Transceiver Board 3.1.3.3 Power Amplifier Transistor Q107 The power amplifier transistor, Q107, is an LDMOS FET housed in a high-power, surface-mount, ring package. To prevent thermal damage, it is essential that the heat sink of the power module be held in place against the radio chassis.
Theory of Operation: Transceiver Board 3-11 3.1.3.6 Harmonic Filter The harmonic filter is a high-power, low-loss, low-pass filter. Its purpose is to suppress transmitter harmonics. The filter also improves receiver out-of-band rejection. Shield SH700 must be in place to achieve the required stop band rejection. VHF: The harmonic filter uses discrete components.
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3-12 Theory of Operation: Transceiver Board Table 3-3. Power Control IC (U104) Pin Descriptions (Continued) Name Description F168 Reference clock input, 2.1 MHz 10, 13 QX, CQX External capacitor for voltage multiplier 11, 12 Q, CQ External capacitor for voltage multiplier Voltage multiplier output Internal band-gap reference voltage Regulated 4.5 Vdc output...
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Theory of Operation: Transceiver Board 3-13 The power level is set by programming an internal DAC to a calibrated reference voltage. D/A settings for the power set points were determined during radio tuning and stored in EEPROM. An internal op-amp compares the D/A reference voltage to the detector voltage at pin 1(RFIN) (TP101) and produces an error signal output.
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DSP and the analog modulation input of the FracN IC. 3.1.4.2 Fractional-N Frequency Synthesizer (FracN) IC U202 The FracN IC, U202, is a mixed-mode, Motorola-proprietary, CMOS, fractional-N frequency synthesizer with built-in dual-port modulation. The XTS 5000 radio uses a low-voltage version of the device, sometimes called LVFracN, for compatibility with the 3 V logic used throughout the radio.
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Theory of Operation: Transceiver Board 3-15 3.1.4.2.4 Voltage Multiplier and Superfilter Pins 12 (VMULT3) and 11 (VMULT4) together with diode arrays D201 and D202 and their associated capacitors form the voltage multiplier. The voltage multiplier generates 11.5 Vdc to supply the phase detector and charge-pump output stage at pin 47 (VCP).
Transistors Q307 and Q310 form a 3.3 Vdc-to-5 Vdc logic-level shifter for the signal from the FracN AUX3 pin to the VCOBIC. VOCON Board This section provides a detailed circuit description of the ASTRO XTS 5000 VOCON board. The VOCON board (Figure 3-7...
Theory of Operation : VOCON Board 3-17 INTERFACE SUPPORT VOCON Board ASIC ESD Protection and Clocks and Side Side Connector Connector Support Circuitry AUDIO AND POWER CONTROLLER AND MEMORY Keypad 22 pins FLASH 26 pins MAKO IC 8MBytes Voltage Regulators Display Audio Pre-amp Dual-Core...
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Theory of Operation 3-18 : VOCON Board 3.2.1.2 Encryption Connector J701 This 40-pin connector provides the interface between the VOCON board and the encryption module. Two voltages are provided to the encryption board: UNSWB+ and SWB+. The SAP SSI lines, serial communication data lines, and general-purpose I/O lines from the Patriot IC are included in the interface to the encryption board.
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Theory of Operation : VOCON Board 3-19 NOTE: Refer to Table 8-2, “List of VOCON Schematics and Board Overlays,” on page 8-1 for a listing of VOCON schematics that will aid in the following discussion. 3.2.2.1 Patriot IC U401 The Patriot IC U401 is a dual-core processor that contains both a 32-bit microcontroller unit (MCU) and a 16-bit digital signal processor (DSP) in one IC package.
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Theory of Operation 3-20 : VOCON Board The devices on the SPI A bus include the PCIC and FracN IC on the SPICS4 (R131), the Abacus III IC on SPICS5 (R126), an analog-to-digital converter (ADC) on SPICS6 (R133), and the serial EEPROM on SPICS7 (R132).
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Theory of Operation : VOCON Board 3-21 Serial Audio CODEC Port (SAP) The Serial Audio CODEC Port (SAP) module is the DSP’s serial synchronous interface (SSI) to the audio CODEC on the GCAP II IC. However, In NNTN5567, the audio CODEC is on the MAKO IC. The SAP also interfaces with the encryption module.
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Theory of Operation 3-22 : VOCON Board 3.2.2.2 Static RAM (SRAM) U403 The static RAM (SRAM) IC U403 is an asynchronous, 1 MB, CMOS device that is capable of 70 ns access speed. It is supplied with 1.8 volts. The SRAM has its 19 address lines and 16 data lines connected to the EIM of the Patriot IC through the Address(23:0) and Data(15:0) busses.
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Theory of Operation 3-24 : VOCON Board 3.2.3 Audio and Power The audio and power section contains the following components: • GCAP II IC U501 • 5 V regulator U505 • 1.55 V regulator (NNTN4717 VOCON board only) • Audio pre-amplifier U502 •...
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Theory of Operation : VOCON Board 3-25 The VSW2 regulator is a SPI programmable switching regulator that uses VSW1 as its input on pin PSRC2. The initial output of VSW2 (R501) is 2.2 volts, which is then programmed to 1.875 volts (referred to as 1.8 volts throughout this document).
Theory of Operation 3-26 : VOCON Board 3.2.3.2 5 V Regulator U505 The 5 V regulator uses UNSW_B+ as its input voltage. The Flipper IC WDI line controls the regulator's SHUTDOWN pin. The 5 V supply (R503) is used by the Flipper IC U301, audio pre- amplifier U502, microphone bias circuitry (R531 and R563), Flipper IC protection diodes, bi- directional voltage translators, battery data-line isolation circuitry, and ESD protection circuitry.
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Theory of Operation : VOCON Board 3-27 3.2.3.6 EEPOT U509 The EEPOT is a digitally programmable potentiometer with 256 taps and a total resistance of 50 kohms. This 10-pin package contains two independent potentiometers, one for each microphone line. The EEPOT resistance values are programmed by the Patriot IC GPIOs EEPOT_INC* (U509 pin 9) and EEPOT_U_D* (U509 pin 2).
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Theory of Operation 3-28 : VOCON Board 3.2.3.7.3 Audio Circuitry A16-bit CODEC is integrated into the MAKO IC and programmable by the dual-core processor through the SPI bus. The CODEC converts microphone audio data into a digital bit stream for processor by the DSP and converts receive audio data that was processed by the DSP into an analog audio signal for amplification to a speaker.
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Theory of Operation : VOCON Board 3-29 The Flipper IC contains a USB transceiver, switching logic between RS232 and boot data path, One- Wire side connector support, and several clock generators. The Flipper IC is programmed by the Patriot IC. ESD protection devices include zener diodes and low-capacitance ESD suppressors.
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Theory of Operation 3-30 : VOCON Board When a USB cable is detected, the USB_DIS pin (Q302 pin 2) goes high. This controls the isolation switch Q301 so that the data that is on those lines are routed to the USB transceiver. If a USB cable is not detected, the USB_DIS pin is low and the USB transceiver on the Flipper IC is isolated from the side connector.
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Theory of Operation : VOCON Board 3-31 3.2.4.1.6 13 MHz Reference Generation for GCAP II The 13 MHz reference is required by the GCAP II IC for the CODEC time base and the SSI clock generator module internal to the Flipper IC. A phase locked loop (PLL) is used to generate the 13 MHz using the 16.8 MHz clock, which is provided to the Flipper IC REF_16_IN pin (C307).
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Theory of Operation 3-32 : VOCON Board The USB transmitter is enabled when the RS232_USB* and USB_TXENAB signals are both driven low by the dual-core processor. The single-ended data is output from the dual-core processor on the UTXD1_USB_VPO pin and goes to USB1_DAT_TXD on U501. The data is driven out differentially on the USB1_DP and USB1_DM pins, which go to the side connector.
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Theory of Operation : VOCON Board 3-33 Several components on the VOCON board protect the circuitry from ESD. The side connector signal lines have ESD protection components on them since they are exposed. These protection components include: • 5.6-V zeners VR205, VR206, VR220, and VR221 on the SB9600 lines, RS232 lines, microphone lines, and option-select lines •...
Theory of Operation 3-34 : VOCON Board 3.2.4.4 Universal Connector Interface Circuitry See Figure 8-63, “NTN9564B VOCON Universal Connector Circuit,” on page 8-97 for schematic details of the following discussion. Some important components on the universal connector interface are two op-amps. The first op- amp, U201, is used as a comparator for the option-select 1 line.
Theory of Operation : VOCON Board 3-35 Most of the signals are extensions of circuits described in other areas of this manual. However, there are two option select pins (see Table 3-5) used to configure special modes: Option Select 1 and Option Select 2.
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Theory of Operation 3-36 : VOCON Board 3.2.4.6 Keypad Module The keypad module is either a 6- x 3-button (Model III) or a 2- x 3-button (Model II) module with backlighting. The keypad module is connected to the VOCON board through flex connector J107. The keypad is read though a row-and-column matrix made up of ROW1, ROW2, ROW3, ROW4, ROW5, ROW6, and COL1, COL2, and COL3.
Theory of Operation : VOCON Board 3-37 LED D1 is the TX/RX indicator. LEDs D2 through D6 are used for backlighting the frequency knob. U1 is a binary-coded switch. The output pins from U1, which are connected to GPIO pins on the Patriot IC, provide a four-bit binary word (signals RTA0, RTA1, RTA2, and RTA3) to the MCU, indicating to which of the 16 positions the rotary is set.
Theory of Operation 3-38 : VOCON Board The other clock supplied to the Patriot IC is a 32.768 kHz square wave. This clock is generated by the Flipper IC internal oscillator and an external 32.768 kHz crystal Y301 and is connected to the Patriot IC CKIL pin.
Theory of Operation : VOCON Board 3-39 3.2.5.2 Transmit Audio Path (for kit NNTN5567A) Refer to Figure 3-14. The single-ended internal microphone audio enters the VOCON board through pin 8 of the M102 contact, and the internal microphone bias is set by circuitry that includes C550, R550 and R552.
Theory of Operation 3-40 : VOCON Board 3.2.5.3 Receive Audio Path Refer to Figure 3-15. The receive audio data comes from the Abacus III IC U500 through the RF interface connector P201 pin 12 (RX_DATA) to the Patriot IC SRDB pin. The DSP decodes the data and sends it out through the CODEC_RX line to the GCAP II IC RX pin.
Theory of Operation : VOCON Board 3-41 The dual-core processor selects whether the amplified audio is routed to the internal speaker or the external speaker through the SPI lines based upon which amplifier is turned on as shown in the PA control block.
ICs to perform digital, numerical, encryption algorithms. The encryption modules are designed to digitally encrypt and decrypt voice and ASTRO data in ASTRO XTS 5000 radios. This section covers the encryption modules, hardware kits NTN9738 and NNTN5032. NOTE: The encryption modules are NOT serviceable. The information contained in this section is only intended to help determine whether a problem is due to a encryption module or the radio itself.
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Theory of Operation : Encryption Module 3-43 Key variables are loaded into the encryption module through connector J701, pin 1. Depending on the type of encryption module, up to 16 keys can be stored in the module at a time. The key can be infinite key retention or 30-seconds key retention, depending on how the codeplug is set up.
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Theory of Operation 3-44 : Encryption Module November 16, 2006 6881094C31-E...
Chapter 4 Troubleshooting Procedures The purpose of this chapter is to aid in troubleshooting problems with the ASTRO XTS 5000 radio. It is intended to be detailed enough to localize the malfunctioning circuit and isolate the defective component. It also contains a listing of service tools recommended for PC board repair at the component level.
For listings of additonal service tools, service aids, and test equipment that are recommended for all levels of service, refer to the XTS 5000 basic service manual (see “ Related Publications” on page xii). Table 4-1. Recommended Service Tools Motorola Description Application Part Number R1453 Digital-readout solder station...
Troubleshooting Procedures: Voltage Measurement and Signal Tracing Table 4-1. Recommended Service Tools (Continued) Motorola Description Application Part Number ChipMaster Nozzles: 6680333E28 PA nozzle Soldering and unsoldering ICs 6680332E83 PLCC-28* nozzle 6680332E93 PLCC-32 nozzle 6680332E82 PLCC-44* nozzle 6680332E94 PLCC-52 nozzle 6680332E95...
Troubleshooting Procedures: Standard Bias Table Standard Bias Table Table 4-2 outlines some standard supply voltages and system clocks which should be present under normal operation. These should be checked as a first step to any troubleshooting procedure. Table 4-2. Standard Operating Bias Signal Name Nominal Value Tolerance...
Troubleshooting Procedures: Power-Up Self-Check Diagnostics and Repair (Not for Field Use) Table 4-4. Power-Up Self-Check Error Codes (Continued) Error Description Corrective Action Code 01/88 External RAM Fatal Error — Note: Not a checksum error Send radio to depot 01/90 General Hardware Failure Fatal Error Turn radio off, then on 01/92 Security Partition Checksum Fatal Error...
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Troubleshooting Procedures: Power-Up Self-Check Diagnostics and Repair (Not for Field Use) Table 4-5. Power-Up Self-Check Diagnostic Actions (Continued) Error Diagnostic Actions Code 01/92 The radio should be sent to the depot for reprogramming of the security codeplug. 01/93 The radio should be sent to the depot for reflashing of the host code. 01/98 Send radio to the depot for replacement of the SRAM U403.
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Troubleshooting Procedures: Power-Up Self-Check Diagnostics and Repair (Not for Field Use) Notes November 16, 2006 6881094C31-E...
Chapter 5 Troubleshooting Charts This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation sections prior to troubleshooting a radio.
Troubleshooting Charts: Main Troubleshooting Flowchart Main Troubleshooting Flowchart Start Good Error Display power-up Message? Model? Self-Test? See Table 5-2: Go to Use RSS to Is there Power-up Self- TX RF display Error TX Power? Check Error flowchart Messages Codes Is TX Error Go to Messages on...
Troubleshooting Charts: Power-Up Failure Power-Up Failure—Page 1 Radio Power-Up Failure Verify Standard Bias in Table 5-1 Isolate and Repair Problem Standard See DC Supply Bias OK? Failure flowchart Remove R528 (VOCON) Replace U301 (Flipper) and Fixed? place R528 back on board Place R528 back on board Signal may appear...
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Troubleshooting Charts: Power-Up Failure Power-Up Failure—Page 2 Signal may appear for a very short period of time (50ms). Use Probe an oscilloscope 16.8 MHz with trigger to Signal at R452 capture signal. Note: All components noted on this chart are VOCON components. Investigate Signal 16.8 MHz...
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Troubleshooting Charts: Power-Up Failure Power-Up Failure (for kit NNTN5567)—Page 1 Replace Components Problem Component Check For 32.768 kHz Signal on R545 Signal Signal No Replace R513 Present? Present? And Retest Follow DC Problem Supply Solved? Failure Flowchart Check For 32.768 kHz Signal Replace U512 Signal on...
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Troubleshooting Charts: Power-Up Failure Power-Up Failure (for kit NNTN5567)—Page 2 Signal may appear for a very short period of time (50ms). Use Probe an oscilloscope 16.8 MHz with trigger to Signal at R459 Note: All components noted on this capture signal. chart are VOCON components.
Troubleshooting Charts: DC Supply Failure DC Supply Failure—Page 1 NOTE: Since the failure of a critical voltage supply might cause the radio to automatically power down, supply voltages should first be probed with a multimeter. If all the board voltages are absent, then the voltage test point should be retested using a rising-edge-triggered oscilloscope.
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Troubleshooting Charts: DC Supply Failure DC Supply Failure—Page 2 Check Voltage at B502 (VOCON) Check R502, Voltage Components C506, L502, = 3.77V+/-5%? and D503 Replace Check Voltage Problem at R501 Component Check R763, ReFLASH Voltage Components L703, C717, = 1.85V+/-5%? HOST C and CR700 Code...
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Troubleshooting Charts: DC Supply Failure DC Supply Failure—Page 3 Check Voltage at pin 5 of U505 (VOCON) Check R503, Replace Voltage Components D501, C509, Problem = 5.0V+/-5%? C510, and C508 Component Replace Check Voltage 700-800: U505 at TP5 VHF and UHF R2: U1 * per Standard Bias Table Check 700-800:...
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5-10 Troubleshooting Charts: DC Supply Failure DC Supply Failure (for kit NNTN5567)—Page 1 Voltage Check Voltage At Approximately Replace U501 C516 1.875 V? Check Voltage At R518 Voltage Approximately 1.55 V? Check Voltage At C523 Voltage Approximately 2.9 V? Check Voltage At C519 Voltage Approximately...
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Troubleshooting Charts: DC Supply Failure 5-11 DC Supply Failure (for kit NNTN5567) —Page 2 Check Voltage at B502 (VOCON) Check R502, Voltage Components C506, L502, = 3.77V+/-5%? and D503 Replace Check Voltage Problem at R501 Component Check R501, Voltage ReFLASH Components D502, L501, HOST C...
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5-12 Troubleshooting Charts: DC Supply Failure DC Supply Failure (for kit NNTN5567) —Page 3 Check Voltage at pin 5 of U505 (VOCON) Check R503 , Replace Voltage Components D501, C509 , Problem = 5.0V+/-5%? C510 , and C50 8 Component Replace U1 Check Voltage on RF Board...
Troubleshooting Charts: Display Failure (NNTN4563, NNTN4819, NNTN4717 & NNTN5567 VOCON Kits) 5-13 Display Failure (NNTN4563, NNTN4819, NNTN4717 & NNTN5567 VOCON Kits) Page 1 NOTE: The NNTN4563 VOCON board is compatible only with the 7285726C02 display module, and the NNTN4819 VOCON board is compatible only with the 7285726C03 display module.
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5-14 Troubleshooting Charts: Display Failure (NNTN4563, NNTN4819, NNTN4717 & NNTN5567 VOCON Kits) Display Failure (NNTN4563, NNTN4819, NNTN4717 & NNTN5567 VOCON Kits) Page 2 Check P_S* at J301, pin 4 Verify Signal Problem Path Integrity V = 0 V? Resolved? and correct Check RESET at J301, pin 6 Verify Signal...
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Troubleshooting Charts: Display Failure (NNTN4563, NNTN4819, NNTN4717 & NNTN5567 VOCON Kits) 5-15 Display Failure (NNTN4563, NNTN4819, NNTN4717 & NNTN5567 VOCON Kits) Page 3 Use an oscilloscope to check for Check Active a low-level (0V) pulse occurrence Low Status on during power-on initialization period. both RESET and CS Return radio to...
5-16 Troubleshooting Charts: Display Failure (NTN9564) Display Failure (NTN9564)—Page 1 NOTE: The NTN9564 VOCON board is compatible only with the 7285726C01 display module. No Display Replace LCD Display Problem Resolved? Check DC on J301, pin 17 1.8<V<1.95V? Check integrity of B102 Replace B102 OK? B102...
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Troubleshooting Charts: Display Failure (NTN9564) 5-17 Display Failure (NTN9564)—Page 2 Check P_S* at J301, pin 4 Verify Signal Problem Path Integrity V = 1.85V? Resolved? and correct Check RESET at J301, pin 6 Verify Signal Problem V = 1.85V? Path Integrity Resolved? and correct Check...
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5-18 Troubleshooting Charts: Display Failure (NTN9564) Display Failure (NTN9564)—Page 3 Use an oscilloscope to check for Check Active a low-level (0V) pulse occurrence Low Status on during power-on initialization period. both RESET and CS Return radio to Low- Level Pulses service depot for Present? further analysis...
Troubleshooting Charts: Volume Set Error 5-19 Volume Set Error Volume Set Error Verify operation of volume knob using Button Test flowchart Refer to Rx Volume check VOCON Audio flowchart Using a Voltage = voltmeter, Replace R232 V_2.9? measure voltage at R239 when volume knob is at max Verify control...
5-20 Troubleshooting Charts: Channel/Zone Select Error Channel/Zone Select Error Channel Channel RTA3 RTA2 RTA1 RTA0 Select Error (R236) Probe Point (R241) (R239) (R235) Verify operation of zone knob using Button Test flowchart By studying the adjacent table against the channel numbers that have errors, one signal may be determined to be in error.
Troubleshooting Charts: Button Test 5-21 Button Test Synopsis Button Test This chart relates to a failure in the button functions Basic Failure modes are as follows: 1) Failure in control top/PTT or keypad flex assembly 2) Bad Connection 3) Defective Switches or pads Place radio in Test Mode.
5-22 Troubleshooting Charts: Top/Side Button Test 5.10 Top/Side Button Test Top/Side Button Test Synopsis This chart relates to the failures in reading the top and side buttons. The resistors correspond to the following signals: Verify operation of channel knob R231: TG1 using Button Test R233: Monitor flowchart...
Troubleshooting Charts: VCO TX/RX Unlock 5-23 5.11 VCO TX/RX Unlock VCO TX/RX unlock Sniff: Using an inductive field probe as an antenna to measure "Sniff" frequency. Place the probe frequency near approximately 1/2 inch away VCO shield from components to be sniffed. Check parts Frequency around U1.
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5-24 Troubleshooting Charts: VCO TX/RX Unlock VOCON TX Audio—Page 1 Radio has no Transmitter Deviation (VOCON Evaluation) Inspect Microphone and Flex Connector Repair connections Connections and/or replace flex and microphone Connect an RLN4460A audio test box (or equivalent) to the radio side connector Inject a 200 mV rms 1.0 kHz tone...
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Troubleshooting Charts: VCO TX/RX Unlock 5-25 VOCON TX Audio—Page 2 Use an oscilloscope to check the SSI audio signals from the GCAP (U703). The following test points are used for data collection: DCLK: 520 kHz Square Wave Clock* * on NTN9564, NNTN4563 & NNTN4819 VOCON boards 256 kHz Square Wave Clock** ** on NNTN4717 VOCON board TX: Audio Data Words...
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5-26 Troubleshooting Charts: VCO TX/RX Unlock VOCON TX Audio (for kit NNTN5567)—Page 1 Radio has no Transmitter Deviation (VOCON Evaluation) Inspect internal and external Check voltage on microphone C554 and C555 contacts Repair Connection connections or Voltage > 7.0 Replace C554 replace flex mV rms? and/or C555...
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Troubleshooting Charts: VCO TX/RX Unlock 5-27 VOCON TX Audio (for kit NNTN5567)—Page 2 Check Mic_Bias Line on U501 for Clock Replace U501 DC Voltage present? Check signal on Voltage = 5.0 Replace U501 R406 Check signal on Synchronous U408 pin 1 while Replace U501 pulses still applying...
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5-28 Troubleshooting Charts: VOCON RX Audio 5.12 VOCON RX Audio—Page 1 Bad SINAD Bad 20db Quieting No Recovered Audio A standard input is an RF signal with a 1 kHz Inject Standard tone modulated with 3 kHz Input into Antenna deviation in a 25 kHz channel.
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Troubleshooting Charts: VOCON RX Audio (for kit NNTN5567) 5-29 5.13 VOCON RX Audio (for kit NNTN5567)—Page 1 Bad SINAD Bad 20 dB Quieting No Recovered Audio Check RX SAP Check speaker port signal integrity integrity as per chapter 6 Speaker OK? All signals Replace U501 Replace Speaker...
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5-30 Troubleshooting Charts: VOCON RX Audio (for kit NNTN5567) VOCON RX Audio—Page 2 Check Preamp Output Signal at C530 Make sure that you look at Check Preamp all solder contacts. Check U502 and its Signal resistors and capacitors associated Present? associated with this check.
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Troubleshooting Charts: RX RF 5-31 5.14 RX RF—Page 1 Poor RX sensitivity or no RX audio Inject a standard FM test signal into the 3 kHz FM deviation, 1 kHz rate, -47 dBm antenna port. Use CPS to ensure that attenuator feature is disabled.
5-32 Troubleshooting Charts: RX RF RX RF—Page 2 2nd LO, 700-800: 107.4 MHz, UHF R1/R2: 71.1 MHz, VHF: 42.6 MHz, about 356 mVpp Measure 2nd LO at TP501 (UHF R1 & 700-800) or TP18 (VHF and UHF Range 2) on PCB side 2 2nd LO DC bias Check Voltage Signal...
5-36 Troubleshooting Charts: TX RF (VHF and UHF Range 2) 5.15 TX RF (VHF and UHF Range 2)—Page 1 No or low TX power Measure RF level Place XCVR and VOCON at C147 into the analysis fixture. Key up. Measure RF power at antenna port Level about 0 dBm?
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Troubleshooting Charts: TX RF (VHF and UHF Range 2) 5-37 TX RF (VHF and UHF Range 2)—Page 2 Measure Measure RAWB+ RAWB+ at Q107-drain at U102-6 RAWB+ RAWB+ Check Check about about continuity continuity 7.2 Vdc? 7.2 Vdc? Measure gate bias Measure at L108 for VHF and TX7V at...
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5-38 Troubleshooting Charts: TX RF (VHF and UHF Range 2) TX RF (VHF and UHF Range 2)—Page 3 Vgate at TP111 TX7V is low. is low (< 4 Vdc) Measure TXINH Measure INT at P1-19, Q101-b at TP104 Bad control Replace TXINH signal from...
Troubleshooting Charts: TX RF (UHF R1/700-800 MHz) 5-39 5.16 TX RF (UHF R1/700-800 MHz)—Page 1 No or low TX power Measure RF level at PA output, Place XCVR and VOCON C103. into the analysis fixture. Key up. Measure RF power at antenna port Level about +36 dBm? Check coaxial...
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5-40 Troubleshooting Charts: TX RF (UHF R1/700-800 MHz) TX RF (UHF R1/700-800 MHz)—Page 2 Measure Measure RAWB+ RAWB+ at Q107-drain at U102-6 RAWB+ RAWB+ Check Check about about continuity continuity 7.2 Vdc? 7.2 Vdc? Measure Measure gate bias TX7V at at L108 U102-14 TX7V...
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Troubleshooting Charts: TX RF (UHF R1/700-800 MHz) 5-41 TX RF (UHF R1/700-800 MHz)—Page 3 Vgate at TP111 TX7V is low. is low (< 4 Vdc) Measure TXINH Measure INT at P1-19, Q101-b at TP104 Bad control Replace TXINH signal from INT >...
Troubleshooting Charts: Secure Hardware Failure 5-43 5.18 Secure Hardware Failure Fail 09/10 or 09/90 Secure Hardware Failure Synopsis This failure relates only to secure-equipped Verify connections radios and indicates a power-up self-test failure to secure module for the secure module. More specifically this through J701 failure indicates a failure in communications between the DSP and secure module.
Chapter 6 Troubleshooting Waveforms This chapter contains images of waveforms that might be useful in verifying operation of certain parts of the circuitry. These waveforms are for reference only; the actual data depicted will vary depending on operating conditions. List of Waveforms Table 6-1 lists each waveform and the page on which the waveform can be found.
Troubleshooting Waveforms: 13 MHz Clock 13 MHz Clock MAEPF-27490-O 13 MHz clock from U301 to U501. Trace 1: Trace recorded at C303 on the NTN9564 board. Similar waveform is visible on C339 on the NNTN4563, NNTN4819, NNTN4717 & NNTN5567 VOCON boards. Figure 6-1.
Troubleshooting Waveforms: 16.8 MHz Buffer Input and Output 16.8 MHz Buffer Input and Output MAEPF-27491-O Trace 1: Buffer input at R452. Trace 2: Buffer output at C452 or C450 (NNTN5567). Note: These components are under shield SH101 on the NNTN4563, NNTN4819, & NNTN4717 VOCON boards.
Troubleshooting Waveforms: 32.768 kHz Clock Outputs 32.768 kHz Clock Outputs MAEPF-27492-O Trace 1: Output at C313 (to real-time clock of GCAP II IC) or R543 (NNTN5567). Trace 2: Output at U302, pin 2 (to Patriot IC CKIL input). Note: These components are under shield SH102 on the NNTN4563, NNTN4819, & NNTN4717 VOCON boards.
Troubleshooting Waveforms: SPI B Data SPI B Data MAEPF-27493-O Trace 1: GCAP II IC chip enable at R539 (Note active high) or TP_MAKO_CE (NNTN5567). Trace 2: SPI data clock at Test Point SCKB or at SCKB (NNTN5567). Trace 3: SPI data to GCAP II IC at Test Point MOSIB or SPI data from Patriot at Test Point MOSIB (NNTN5567).
Troubleshooting Waveforms: Receive Serial Audio Port (SAP) Receive Serial Audio Port (SAP) MAEPF-27494-O Trace 1: 8 kHz frame sync at R406 (each word is 13 bits after failing edge of FSYNC). Trace 2: SAP data at R403 (audio data from GCAP II IC CODEC to Patriot IC DSP). Note: Transmit is identical, except data acquired at R402.
Troubleshooting Waveforms: Receive Baseband Interface Port (RX BBP) Receive Baseband Interface Port (RX BBP) Trace 1: BBP RX frame sync signal at R123 (P1-6) or R153 (NNTN5567). Trace 2: BBP RX clock signal at R124 (P1-5) or R151 (NNTN5567). Trace 3: BBP RX data signal at R121 (P1-12) or R155 (NNTN5567). Figure 6-6.
Troubleshooting Waveforms: Transmit Baseband Interface Port (TX BBP) Transmit Baseband Interface Port (TX BBP) Trace 1: BBP TX frame sync signal at R119 or R132 (NNTN5567). Trace 2: BBP TX clock signal at R125 or R133 (NNTN5567). Trace 3: BBP TX data signal at R127 or R126 (NNTN5567). Figure 6-7.
Chapter 7 Troubleshooting Tables List of Board and IC Signals Due to the nature of the schematic-generating program, signal names might be different when they are not directly connected to the same point. The tables in this chapter provide a cross reference to the various pinouts for these signals.
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Troubleshooting Tables: List of Board and IC Signals Table 7-2. J101 VOCON Board to Controls Flex Assembly (Continued) Side J101 Description To/From Connector Pin No. Number UC_RTS TP209 UC_OPT_SEL1 R217 UC_OPTB+_VPP R255 UC_EXT_MIC TP214 UC_EMERG R233 DGND15 TP202 DGND16 TP202 UC_MONITOR R244 DGND18...
Troubleshooting Tables: List of Board and IC Signals Table 7-5. U402 FLASH Pinouts (Continued) U402 Accessible Description To/From Comment Pin No. on Vocon? DATA 1 R429** DATA 0 R428** D402, pin 3 1.875 V VSW2 C409* 1.875 V VSW2 C409* 1.875 V VSW2 C409*...
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Troubleshooting Tables: List of Board and IC Signals Table 7-6. U403 SRAM Pinouts (Continued) U403 Accessible Description To/From Comment Pin No. on Vocon? ADDRESS 13 ADDRESS 14 ADDRESS 15 ADDRESS 16 ADDRESS 17 ADDRESS 18 ADDRESS 19 GROUND GROUND GROUND NOT USED NOT USED DATA 15...
Troubleshooting Tables: List of Board and IC Signals Table 7-6. U403 SRAM Pinouts (Continued) U403 Accessible Description To/From Comment Pin No. on Vocon? * = Component located under a shield on NNTN4563, NNTN4819, & NNTN4717 ** = No test point/component on NNTN4563, NNTN4819, & NNTN4717 - signal not accessible Table 7-7.
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7-10 Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? WAKEUP J701, pin 26 SPARE2_ENC J701, pin 34 NOT USED NOT USED NOT USED MISOA_SEL U406, pin 2 NOT USED...
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Troubleshooting Tables: List of Board and IC Signals 7-11 Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? E402* 3.0 V VSW2 E401* 1.875 V VSW2 E401* 1.875 V VSW2 E401* 1.875 V VSW2 E401* 1.875 V...
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7-12 Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? NOT USED NOT USED BT_DISABLE NOT USED BT_WAKE RX_SSI_CLK R124 OPT_SEL2_OUT R256 AUDIO_MODE_SEL R257 EEPOT_CS_EXT* U509, pin 1 EEPOT_U_D*...
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Troubleshooting Tables: List of Board and IC Signals 7-13 Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? GROUND GROUND GROUND GROUND ABACUS_CS* R126 Active Low UNI_SEL* R131 Active Low FLPR_CS* Active Low GCAP_CE R539 Active High...
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7-14 Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? NOT USED NOT USED 16_8_MHZ C452* 16.8 MHz FLIP_32K 32 kHZ 32.768 kHz (NTN9564) U302, pin 2* (NNTN4563 NNTN4819...
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Troubleshooting Tables: List of Board and IC Signals 7-15 Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? NOT USED NOT USED NOT USED NOT USED ONE_WIRE_EN* Active Low KVL_USB_DET* Active Low NOT USED BAT_BUS_EN* Q507, pin 2...
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7-16 Troubleshooting Tables: List of Board and IC Signals Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? NOT USED NOT USED ADDRESS 0 J101, pin 7 Not accessible on NNTN4563, NNTN4819, & NNTN4717 ADDRESS 1 ADDRESS 2...
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Troubleshooting Tables: List of Board and IC Signals 7-17 Table 7-7. U401 Patriot MCU/DSP IC Pinouts (Continued) U401 Accessible Description To/From Comment Pin No. on Vocon? DATA 12 DATA 11 DATA 10 DATA 9 DATA 8 DATA 7 R435** DATA 6 R434** DATA 5 R433**...
7-18 Troubleshooting Tables: List of Board and IC Signals Table 7-8. U301 Flipper IC Pinouts U301 Accessible Description To/From Comment Pin No. on Vocon? RXDIN_ENC_3V R308 TXDO_BDI_5V R329* 5 V RS232 Data Out RXDIN_5V R328* 5 V RS232 Data In D303 pin 3 Request to Send (RS232)
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Troubleshooting Tables: List of Board and IC Signals 7-19 Table 7-8. U301 Flipper IC Pinouts (Continued) U301 Accessible Description To/From Comment Pin No. on Vocon? UTXD1_USP_VPO USB_VMO URTS1_XRXD USB_VPI URXD1_USB_VMI USB_SUSP SCKB SCKB SPI B Clock SPI_MOSIB MOSIB SPI Data Write to Flipper IC SPI_MISOB MISOA...
7-20 Troubleshooting Tables: List of Board and IC Signals Table 7-8. U301 Flipper IC Pinouts (Continued) U301 Accessible Description To/From Comment Pin No. on Vocon? RTS_FILLSEN_3V CTS_FILLREQ_3V R309* TXDO_BDI_ENC_3V R317 TXDO_BDI_UP_3V R317 RXDIN_ENC_3V R308 * = Component located under a shield on NNTN4563, NNTN4819, & NNTN4717 ** = No test point/component on NNTN4563, NNTN4819, &...
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Troubleshooting Tables: List of Board and IC Signals 7-21 Table 7-9. U501 GCAP II IC Pinouts (Continued) U501 Accessible Description To/From Comment Pin No. on Vocon? XTAL1 G_32K 32.768 kHz Square Wave XTAL2 PRSC2 C514 3.77V D502 262.144 kHz Square Wave PGND1 GROUND R501...
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7-22 Troubleshooting Tables: List of Board and IC Signals Table 7-9. U501 GCAP II IC Pinouts (Continued) U501 Accessible Description To/From Comment Pin No. on Vocon? PA_DRV PA_SENSE PGM0 GROUND LS3_RX DGND GROUND LS3TX_PABPOS GROUND MIC_OUT U509 pin 6 AC Mic Signal STANDBY R557 3.0V...
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Troubleshooting Tables: List of Board and IC Signals 7-23 Table 7-9. U501 GCAP II IC Pinouts (Continued) U501 Accessible Description To/From Comment Pin No. on Vocon? SIMI_O AD5_VOLUME R526 0-2.5V AGND3 GROUND DWN_OUT DWN_IN GROUND CMP_OUT DSC_INN GROUND DSC_INP GROUND SPI_CLK SCKB SPI Data...
7-24 Troubleshooting Tables: List of Board and IC Signals Table 7-9. U501 GCAP II IC Pinouts (Continued) U501 Accessible Description To/From Comment Pin No. on Vocon? AGND4 GROUND AGND2 GROUND MICIN_POS C534 MICIN_NEG Virtual Ground * = Component located under a shield on NNTN4563, NNTN4819, & NNTN4717 Table 7-10.
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Troubleshooting Tables: List of Board and IC Signals 7-25 Table 7-10. U501 MAKO IC Pinouts (for kit NNTN5567) U301 Accessible Description To/From Comment on Vococn IGN_X BBP_SYNC R437 48KHz at Logic Level SPI_DI U701 pin 3 SPI Data In VC_TX TP_USB_TX Output Enable used for USB Mode, USB1_OE...
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7-26 Troubleshooting Tables: List of Board and IC Signals Table 7-10. U501 MAKO IC Pinouts (for kit NNTN5567) U301 Accessible Description To/From Comment on Vococn OPT_GPIO1 TP_BSY_IN_ Level Translated SB96_BUS_BUSY, BUSY_IN Operates at Logic Level VBUS2_CMD VBUS1_CMD BAT_7V5 R525 7.5Vdc BAT_3V6 C505 3.6Vdc...
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Troubleshooting Tables: List of Board and IC Signals 7-27 Table 7-10. U501 MAKO IC Pinouts (for kit NNTN5567) U301 Accessible Description To/From Comment on Vococn Radio On/Off Switch, Pulls to GND if MECH_SW Q501 pin 3 switch is close, 2.5Vdc Otherwise SPI_CLK SCKB SSI serial clock.
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7-28 Troubleshooting Tables: List of Board and IC Signals Table 7-10. U501 MAKO IC Pinouts (for kit NNTN5567) U301 Accessible Description To/From Comment on Vococn HV_BG C506 Bandgap Output at 1.231V GND4 OPT_GPIO2 SW5_PHASE SW1_VDDHV R569 or C510 Switcher 1 Supply Input from SW_B+ SW1_VDD C511 5Vdc Output...
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Troubleshooting Tables: List of Board and IC Signals 7-29 Table 7-10. U501 MAKO IC Pinouts (for kit NNTN5567) U301 Accessible Description To/From Comment on Vococn V10_I R313 3.6Vdc SW1_VSEN_BST SW2_VCC R514 under ~3.6Vdc the shield SW2_VOUT R526 2.3Vdc SW2_LX L502 Analog Input, Internal Mic Negative INT_MIC_M C558...
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7-30 Troubleshooting Tables: List of Board and IC Signals Table 7-10. U501 MAKO IC Pinouts (for kit NNTN5567) U301 Accessible Description To/From Comment on Vococn ONE_WIRE_BATT R580 Digital I/O at 5V Level V10_GND VMES C560 Analog I/O ATOD2 C234 Analog Input for A to D Channel 2 ATOD4 ATOD5 R557...
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Troubleshooting Tables: List of Board and IC Signals 7-31 Table 7-10. U501 MAKO IC Pinouts (for kit NNTN5567) U301 Accessible Description To/From Comment on Vococn V04_O C521 2.775Vdc USB1_DP VR221 pin 1 D+ Cable connection for USB1 USB2_DP SB96D_BDO_KF_ R588 Digital I/O, Operates at 2.9V Level SB96D_BDO_KF_ R577...
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7-32 Troubleshooting Tables: List of Board and IC Signals Notes November 16, 2006 6881094C31-E...
Chapter 8 Schematics, Board Overlays, and Parts Lists This chapter contains the schematics, board overlays, and parts lists Table 8-1. List of Transceiver Schematics and Board Overlays (Continued) Table 8-1. List of Transceiver Schematics and Board Overlays (Continued) for the XTS 5000 radio. Use them in conjunction with the theory of operation and the troubleshooting procedures, charts, and waveforms Transceiver Board Schematic/Board Layout Page No.
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Schematics, Board Overlays, and Parts Lists: List of VOCON Schematics and Board Overlays Table 8-2. List of VOCON Schematics and Board Overlays (Continued) Table 8-2. List of VOCON Schematics and Board Overlays (Continued) VOCON Board Schematic/Board Layout Page No. VOCON Board Schematic/Board Layout Page No.
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8-12 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards NUF3577 700–800 MHz Transceiver (RF) Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Board Parts List C119 2113743N38 CAP CHIP 33.0 PF 5% COG 2113743S01 CAP CER CHIP 1.0 UF 10% C224...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-13 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C308 2113743N40 CAP CHIP 39.0 PF 5% COG 2113932E20 CAP CER CHP .10 UF 10% C515 2113743L41 CAP CHIP 10000 PF 10%...
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8-14 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C712 2113930F11 CAP 2.2 PF 50V +/-.25 PF 2405688Z01 INDUCTOR FERRITE 3905643V01 CONTACT ANT GRD L307...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-15 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description L708 2460591A69 COIL AIR WOUND INDUC R101 0662057N23 RES. CHIP 100K 5% 20X40 R216 0662057M96 RES.
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8-16 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description 5185353D13 IC MINI SO-8 HI NOTPLACED NOTPLACED PRECISION REG 5V NOTPLACED NOTPLACED U101 5185633C24 MODULE DIRECT NOTPLACED NOTPLACED COUPLER NOTPLACED NOTPLACED U102 5185130C65...
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8-26 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards NUF3577J 700-800 MHz Transceiver (RF) Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Board Parts List C102 2113741F49 CAP CHIP CL2 X7R REEL C130 2113743E20 CAP CHIP .10 UF 10%...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-27 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C307 2104801Z13 CAP CER NO 2.0 PF C408 2113743N13 CAP CHIP 3.0 PF +-.25PF C515 2113743L41 CAP CHIP 10000 PF 10...
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8-28 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C723 2113740F03 CAP CHIP REEL CL1 +/-30 E105 2480640Z01 SURFACE MOUNT L103 2413926H24 IND CHIP 100 NH 5%...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-29 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Q104 4813970A59 P-CH FET 1.0A 20V SOT-23 R117 0662057M26 RES CHIP 10 5 20X40 R308 0662057N07 RES CHIP 22K 5 20X40...
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8-30 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description U105 5185368C19 IC QUAD 10 BIT A/D CONV NOTPLACED 64AM DUMMY PART NUMBER U106 5185963A60 IC OP AMP NOTPLACED 64AM DUMMY PART U201 5185956E66 IC,OP AMP,1PER...
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-37 Figure 8-25. NLD8910H VHF Receiver Back End Circuit 6881094C31-E November 16, 2006...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-43 NLD8910H VHF Transceiver (RF) Board Parts Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description List C106 2113740F63 CAP CHIP CL1 +/-30 330 C136 2311049A37 CAP TANT CHIP 1 20 20 C212...
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8-44 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C301 2113740F29 CAP CHIP REEL CL1 +/-30 C421 2113743N25 CAP CHIP 9.1 PF + -.5PF C515 2113743L41 CAP CHIP 10000 PF 10%...
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-45 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C720 2113740F20 CAP CHIP REEL CL1 +/-30 2405688Z01 INDUCTOR FERRITE L108 2462587N68 CHIP IND 1000 NH 5%...
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8-46 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Q102 4813970A59 P-CH FET 1.0A 20V SOT-23 R122 0662057M74 RES. CHIP 1000 5% 20X40 R409 0662057N29 RES.
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Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-47 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description TP15 NOTPLACED 64AM DUMMY PART TP210 NOTPLACED 64AM DUMMY PART 4813830A33 DIODE 20V 5% 225MW NOTPLACED...
8-50 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Figure 8-33. NLE4272H UHF Range 1 Receiver Front End (RX_FE) Circuit November 16, 2006 6881094C31-E...
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-51 Figure 8-34. NLE4272H UHF Range 1 Receiver Back End (RX_BE) Circuit 6881094C31-E November 16, 2006...
8-52 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Figure 8-35. NLE4272H UHF Range 1 Transmitter Power Amplifier and Automatic Level Control (TX_ALC) Circuit November 16, 2006 6881094C31-E...
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-53 Figure 8-36. NLE4272H UHF Range 1 Frequency Generation Unit (Synthesizer) Circuit 6881094C31-E November 16, 2006...
Page 232
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-57 NLE4272H UHF Range 1 Transceiver (RF) Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Board Parts List C102 2113741F49 CAP CHIP CL2 X7R REEL C125 2113743L41 CAP CHIP 10000 PF 10%...
Page 233
8-58 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C301 2113740L05 CAP CER CHIP 3.0 PF +- C328 2113743N24 CAP CHIP 8.2 PF + -.5PF C420 2113743N50...
Page 234
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-59 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C530 2113743L41 CAP CHIP 10000 PF 10% C600 2113928C04 CAP CER CHIP 4.7UF D102 4802197J83 DUAL SHOTTKY DIODE...
Page 235
8-60 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description E507 2480640Z01 SURFACE MOUNT L108 0662057A17 CHIP RES 47 OHMS 5% L320 2462587T39 IND CHIP 27NH 5% LOW...
Page 236
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-61 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Q304 4805793Y01 TRANS MINI SOT NPN R115 0662057M74 RES. CHIP 1000 5% 20X40 R305 0662057N16 RES.
Page 237
8-62 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description SH501 2685298D01 SHIELD VCO BUFFER 4805656W45 DIODE TRANSIENT NOTPLACED 64AM DUMMY PART VOLTAGE SUPPRESSOR NUMBER SH700 2685762D02 SHIELD HARMONIC...
Page 247
8-72 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards NLE4278D UHF Range 1 Navy Low-Power Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Parts List C106 2113740F51 CAP CHIP REEL CL1 +/-30 C133 2113743L41 CAP CHIP 10000 PF 10...
Page 248
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-73 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C314 2113740L06 CAP CER CHIP 3.3 PF +- C413 2113743N34 CAP CHIP 22.0 PF 5 COG C471 2113743N24...
Page 249
8-74 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C603 2113743L41 CAP CHIP 10000 PF 10 D303 4809877C08 DIODE VARACTOR D702 4805656W24 DIODE PIN...
Page 250
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-75 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description L311 2462587T37 IND CHIP 18NH 5% LOW L490 2462587T25 IND CHIP 620NH 5% LOW Q302 4805793Y01 TRANS MINI SOT NPN...
Page 251
8-76 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R313 0662057M34 RES CHIP 22 5 20X40 R514 0662057M64 RES. CHIP 390 5% 20X40 U105 5185368C19 IC QUAD 10 BIT A/D CONV...
8-78 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Figure 8-50. NLE4273F UHF Range 2 D/C Power Circuit Schematic November 16, 2006 6881094C31-E...
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-81 Figure 8-53. NLE4273F UHF Range 2 Receiver Back End Circuit Schematic 6881094C31-E November 16, 2006...
8-84 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Figure 8-56. NLE4273F UHF Range 2 Transmitter Power Amplifier and Automatic Level Control Circuit Schematic November 16, 2006 6881094C31-E...
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-85 Figure 8-57. NLE4273F UHF Range 2 Frequency Generation Unit (Synthesizer) Circuit Schematic 6881094C31-E November 16, 2006...
8-86 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Figure 8-58. NLE4273F UHF Range 2 Frequency Generation Unit (VCO) Circuit Schematic November 16, 2006 6881094C31-E...
Page 264
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-89 NLE4273F UHF Range 2 Transceiver (RF) Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Board Parts List C106 2113740F51 CAP CHIP REEL CL1 +/-30 C139 2113742J04 CAP 22PF 5% 0805 ACCU-...
Page 265
8-90 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C304 2113740L02 CAP CER CHIP 2.2 PF +- C408 2113743N20 CAP CHIP 5.6 PF + -.5PF C450 2113928H09...
Page 266
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-91 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C601 2113743L41 CAP CHIP 10000 PF 10% D103 4805129M06 DIODE MMBD7000 2480640Z01 SURFACE MOUNT L109...
Page 267
8-92 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description L402 2460591C24 COIL AIR WOULND INDUC L705 2462587T30 IND CHIP 1000NH 5% LOW Q428 4805585Q19 TRANSISTOR...
Page 268
Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards 8-93 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R423 0662057M74 RES. CHIP 1000 5% 20X40 T453 2585918C01 XFMR SMALL SIGNAL TP37 NOTPLACED 64AM DUMMY PART...
Page 269
8-94 Schematics, Board Overlays, and Parts Lists: Transceiver (RF) Boards Ref. Des. Part Number Description NOTPLACED 64AM DUMMY PART NUMBER NOTPLACED 64AM DUMMY PART NUMBER NOTPLACED 64AM DUMMY PART NUMBER NOTPLACED 64AM DUMMY PART NUMBER NOTPLACED 64AM DUMMY PART NUMBER NOTPLACED 64AM DUMMY PART NUMBER...
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-97 TP202 E202 R201 RED_LED_ENC Not placed DGND03 SECURE MODULE R202 DGND15 GREEN_LED_ENC Not placed DGND16 DGND18 UNSW_B+ B+SENSE CONTROL TOP FLEX DGND19 TP201 E201 DGND28 LED CONTROL POWER & GROUND Q201 DGND29 UNSWB+1 L201...
Page 279
8-104 Schematics, Board Overlays, and Parts Lists: VOCON Boards NTN9564B VOCON Board Parts List Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C120 2113743N38 CAP CHIP 33.0 PF 5% COG C218 2113743L09 CAP CHIP 470 PF 10% X7R C312 2113743M24 CAP CHIP 100000 PF +80-...
Page 280
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-105 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C437 2113743M24 CAP CHIP 100000 PF +80- C523 2311049A57 CAP TANT CHIP A/P 10UF C550 2113743M24 CAP CHIP 100000 PF +80-...
Page 281
8-106 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description E211 NOTPLACED NOT PLACED M101 NOTPLACED NOT PLACED NOTPLACED NOT PLACED R211 0662057N23 RES.
Page 282
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-107 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R256 0662057M50 RES. CHIP 100 5% 20X40 R418 0662057M01 RES. CHIP 0 5% 20X40 R528 0662057M74...
Page 283
8-108 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description U401 5109841C69 IC 256 BGA 17X17 WAIT NOTPLACED NOT PLACED PACKAGE PATRIOT Y301 4809995L05 XTAL QUARTZ 32.768 kHz U402 5199485A01 IC FLASH 8MBYTE BURST CC4V-T1 U403 5185368C82...
Page 293
8-118 Schematics, Board Overlays, and Parts Lists: VOCON Boards NTN9564C VOCON Board Parts List Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C119 2113743N38 CAP CHIP 33.0 PF 5% COG C213 2113743L09 CAP CHIP 470 PF 10% X7R C306 2113743N50 CAP CHIP 100 PF 5% COG...
Page 294
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-119 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C426 2113743M24 CAP CHIP 100000 PF +80- C509 2113743T19 CAP 10UF 16V CER 3225 C536 2113743N50 CAP CHIP 100 PF 5% COG...
Page 295
8-120 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description DSP_DE NOTPLACED NOTPLACED E215 NOTPLACED NOTPLACED M201 NOTPLACED NOTPLACED Q506 4813824A10 TSTR NPN 40V .2A GEN PURP E147...
Page 296
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-121 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R143 NOTPLACED NOTPLACED R240 0662057V02 RES CHIP 10K 1% 1/16W R317 0662057M01 RES.
Page 297
8-122 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R548 0662057N06 RES. CHIP 20K 5% 20X40 R586 0662057N39 RES. CHIP 470K 5% 20X40 U303 5109522E53 IC SNGL BUF...
Page 307
8-132 Schematics, Board Overlays, and Parts Lists: VOCON Boards NNTN4563A/B VOCON Board Parts List Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description C117 2113743L09 CAP CHIP 470 PF 10% X7R C209 2113743L41 CAP CHIP 10000 PF 10% C256 NOTPLACED NOTPLACED...
Page 308
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-133 Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description C409 2113743M24 CAP CHIP 100000 PF +80- C452 2113743L17 CAP CHIP 1000 PF 10% C526 2113743M24 CAP CHIP 100000 PF +80-...
Page 309
8-134 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description D304 4805129M06 DIODE MMBD7000 E166 NOTPLACED NOTPLACED L202 2404574Z14 IND CHIP WW 270NH 2% 8485140D04 PCB MAIN 2012 SMD...
Page 310
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-135 Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description R107 0662057M98 RES. CHIP 10K 5% 20X40 R206 0662057M37 20X40 30 OMH 5% CHIP R243 0662057V32 RESISTOR, 150 KOHM,...
Page 311
8-136 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description Ref Des Part # Description R443 NOTPLACED NOTPLACED R538 0662057M01 RES. CHIP 0 5% 20X40 R574 0662057N23 RES.
Page 312
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-137 Ref Des Part # Description U504 5109731C15 IC OP AMP SNGL OPA237 SOT23 U505 5185353D13 IC MINI SO-8 HI PRECISION REG 5V U507 5109731C15 IC OP AMP SNGL OPA237 SOT23 U509 5185353D35 IC DUAL EEPOT 256 TAP U510...
8-144 Schematics, Board Overlays, and Parts Lists: VOCON Boards VCC5 C539 BATTERY INTERFACE CIRCUITRY U510 VSW2 VSW1 VSW2: 1.875 V VSW1: 3.8 V 0.1uF TC7S66F GCAP_B+ Place close to GCAP Place close to GCAP POWER SWITCH VCC5 D505 G_32K VCC5 R572 R501 R502...
Page 322
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-147 NNTN4819A VOCON Board Parts List Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C130 2113743L09 CAP CHIP 470 PF 10% X7R C225 2113743L09 CAP CHIP 470 PF 10% X7R C314 2113743M24 CAP CHIP 100000 PF +80-...
Page 323
8-148 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C417 2113743M24 CAP CHIP 100000 PF +80- C508 2113743L41 CAP CHIP 10000 PF 10% C537 2113743N50 CAP CHIP 100 PF 5% COG...
Page 324
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-149 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description E402 2480574F01 IND FERRITE CHIP 600 Q302 4805723X03 TRANS DUAL NPN-PNP R131 0662057M50 RES.
Page 325
8-150 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R267 0662057M38 RES. CHIP 33 5% 20X40 R403 0662057M01 RES. CHIP 0 5% 20X40 R519 0662057M98...
Page 326
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-151 Ref. Des. Part Number Description Ref. Des. Part Number Description U306 5109522E53 IC SNGL BUF U511 5185353D56 IC 3.3V LINEAR NC7S125P5X SC70 REGULATOR MC78LC 33NTR U307 5109522E53 IC SNGL BUF NC7S125P5X SC70 U512 NOTPLACED NOTPLACED...
8-158 Schematics, Board Overlays, and Parts Lists: VOCON Boards VCC5 C539 BATTERY INTERFACE CIRCUITRY U510 VSW1 VSW2 VSW2: 1.875 V VSW1: 3.8 V 0.1uF TC7S66F GCAP_B+ Place close to GCAP Place close to GCAP POWER SWITCH VCC5 D505 G_32K VCC5 R572 R501 R502...
Page 336
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-161 NNTN4717D VOCON Board Parts List Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C129 2113743L09 CAP CHIP 470 PF 10% X7R C223 2113743L09 CAP CHIP 470 PF 10% X7R C312 2113743M24 CAP CHIP 100000 PF +80-...
Page 337
8-162 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C404 NOTPLACED 64AM DUMMY PART C452 2113743L17 CAP CHIP 1000 PF 10% C527 NOTPLACED 64AM DUMMY PART...
Page 338
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-163 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description D302 4805656W37 TSTR BAT54HT1 L450 2462587Q20 “IND CHIP 2,200 NH 20%” Q506 4813824A10 TSTR NPN 40V .2A GEN...
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8-164 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R237 0662057M56 RES. CHIP 180 5% 20X40 R307 0662057N23 RES. CHIP 100K 5% 20X40 R415 0662057M01 RES.
Page 340
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-165 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R574 0662057N23 RES. CHIP 100K 5% 20X40 U305 5109522E53 IC SNGL BUF U510 5105492X92 IC CMOS BILATERAL NC7S125P5X SC70 SWITCH R575...
Page 350
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-175 NNTN5567A VOCON Board Parts Lis Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C116 2113944A31 CAP CER CHP 33.0PF 50V C170 2113946K02 CAP CER CHP 0.10UF 16V C219 2113945A05 CAP CER CHP 470PF 50V...
Page 351
8-176 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description C418 2113946E02 CAP CER CHP 1.0UF 16V C504 2113946F01 CAP CER CHP 2.2UF 6.3V C529 2113956E91 CAP,FXD,10UF,+10%,-...
Page 352
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-177 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description J101 0985185D01 CONN RECP .5MM Q401 NOTPLACED 64AM DUMMY PART R128 0613952Q73 CER CHIP RES 1000 OHM R158...
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8-178 Schematics, Board Overlays, and Parts Lists: VOCON Boards Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R226 0613952R01 CER CHIP RES 10K OHM R249 0613952R41 CER CHIP RES 470K OHM R404 0613952R66 CER CHIP RES 0.0 +/-0.050...
Page 354
Schematics, Board Overlays, and Parts Lists: VOCON Boards 8-179 Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description Ref. Des. Part Number Description R543 0613952Q73 CER CHIP RES 1000 OHM R573 0613952Q49 CER CHIP RES 100 OHM 5 R596 0613952R19 CER CHIP RES 56K OHM...
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8-180 Schematics, Board Overlays, and Parts Lists: VOCON Boards Notes November 16, 2006 6881094C31-E...
Chart in the front of this manual, read the Transceiver Board or VOCON Board note, and include the proper information with your order. Motorola Online Motorola Online users can access our online catalog at https://www.motorola.com/businessonline To register for online access, please call 800-814-0601 (for U.S. and Canada Service Centers only).
Replacement Parts Ordering: Parts Identification Parts Identification Radio Products Services Division* (United States and Canada) 1-800-422-4210, menu 3 Product Customer Service Customer Response Center (Non-technical Issues) 1-800-247-2346 FAX:1-800-247-2347 * The Radio Products Services Division (RPSD) was formerly known as the Customer Care and Services Division (CCSD) and/or the Accessories and Aftermarket Division (AAD).
Glossary Glossary This glossary contains an alphabetical listing of terms and their definitions that are applicable to ASTRO portable and mobile subscriber radio products. All terms do not necessarily apply to all radios, and some terms are merely generic in nature. Term Definition See analog-to-digital conversion.
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Glossary-2 Term Definition codeplug Firmware that contains the unique personality for a system or device. A codeplug is programmable and allows changes to system and unit parameters. See also firmware. coder/decoder A device that encodes or decodes a signal. See Customer Programming Software. Customer Software with a graphical user interface containing the feature set of an Programming...
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FLASHcodes are only applicable for radios which are upgradeable through the FLASHport process. FLASHport A Motorola term that describes the ability of a radio to change memory. Every FLASHport radio contains a FLASHport EEPROM memory chip that can be software written and rewritten to, again and again.
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Glossary-4 Term Definition frequency This unit generates ultra-stable, low-phase noise master clock and other generation unit derived synchronization clocks that are distributed throughout the communication network. General-Purpose Pins whose function is programmable. Input/Output GPIO See General-Purpose Input/Output. host code Object code executed by the host processor in an ASTRO subscriber radio.
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Data transmitted on the control channel from the central controller to the word subscriber unit. over-molded pad- A Motorola custom IC package, distinguished by the presence of solder array carrier balls on the bottom pads. 6881094C31-E November 16, 2006...
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Glossary-6 Term Definition over-the-air rekeying Allows the dispatcher to remotely reprogram the encryption keys in the radio. Power amplifier. paging One-way communication that alerts the receiver to retrieve a message. Patriot IC A dual-core processor that contains an MCU and a DSP in one IC package.
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Glossary-7 Term Definition real-time clock A module that keeps track of elapsed time even when a computer is turned off. receiver Electronic device that amplifies RF signals. A receiver separates the audio signal from the RF carrier, amplifies it, and converts it back to the original sound waves.
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Glossary-8 Term Definition signal An electrically transmitted electromagnetic wave. Signal Qualifier An operating mode in which the radio is muted, but still continues to mode analyze receive data to determine RX signal type. SIO IC See Serial Input/Output IC. Smart Radio A service aid containing microcontroller buffered RAM that enhances Interface Box the speed and capability of programming a radio with programming...
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Glossary-9 Term Definition time-out timer A timer that limits the length of a transmission. See time-out timer. transceiver Transmitter-receiver. A device that both transmits and receives analog or digital signals. Also abbreviated as XCVR. transmitter Electronic equipment that generates and amplifies an RF carrier signal, modulates the signal, and then radiates it into space.
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Glossary-10 Notes November 16, 2006 6881094C31-E...
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Index-4 transmitter interface circuitry, VOCON board 3-34 antenna switch 3-10 J101 3-17 directional coupler U101 3-10 location 3-34 driver amplifier U102 3-9 option selects 3-35 harmonic filter 3-11 universal flex assembly 3-36 universal serial bus (USB) 3-21 introduction 3-8 PCIC (power-control IC) U104 3-11 USB transceiver, flipper IC 3-29 power amplifier transistor 3-10 power distribution 3-9...
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Index-5 voltage-controlled oscillator (VCO) 3-8 13 MHz clock 6-2 voltages, standard supply 4-4 16.8 MHz buffer input and output 6-3 32.768 kHz clock outputs 6-4 list 6-1 receive baseband interface port (BBP) 6-7 RX serial audio port (SAP) 6-6 warning symbol meaning 1-2 SPI B data 6-5 watchdog timer, flipper IC 3-30 transmit baseband interface port (BBP) 6-8...
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Index-6 Notes November 16, 2006 6881094C31-E...
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Motorola, Inc. 8000 West Sunrise Boulevard Ft. Lauderdale, FL 33322 MOTOROLA, the Stylized M Logo, ASTRO, FLASHport, and CommPort are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners.